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Tangki Degumming

Flow rate umpan 1000 ton/tahun


3.0303030303 ton/hari
3030.3030303 kg/hari
126.26262626 kg/jam
CPO
Komponen komposisi
Trigliserida 0.96338
ALB 0.035
Air 0.001
karoten 0.00042
Impurities 0.0002
1
F7

F49 olein 90.8235702854 Komponen


Trigliserida
Komponen komposisi laju alir F49 ALB
Trigliserida 0.9995496214 90.782665296 Air
ALB 0.0002501851 0.0227227032 Karoten
Air 0.0002001481 0.0181781626 Impurities
Impurities 4.540007E-08 4.123396E-06 Total
Total 1 90.823570285

2179.76568685 kg/hari Tangki Pemucat


719322.67666 kg/tahun
719.32 ton/tahun

F9

Komponen
Trigliserida
ALB
Air
Karoten
Impurities
H3PO4
Total
Leaf Filter

F13

Komponen
Trigliserida
ALB
Air
Karoten
Impurities
H3PO4
BE
Total

Tangki Penampungan

F15

Komponen
Trigliserida
ALB
Air
Karoten
Impurities
H3PO4
BE
Total

Tangki Netralisasi

F16

Komponen
Trigliserida
ALB
Air
Impurities
Total

Tangki Penampungan Natrium Hidro

NaOH
0.8276209434
Centrifuge

F20

Komponen
Trigliserida
Sabun
ALB
Air
Impurities
NaOH
Gliserol
Total

Vacum dryer

F23
Komponen
Trigliserida
ALB
Air
Impurities
Total

Tangki Deodorasi

F29

Komponen
Trigliserida
ALB
Air
Impurities
Total

Tangki Penampungan 2

F36
Komponen
Trigliserida
ALB
Air
Impurities
Total

Tangki kristalisasi

F40

Komponen
Trigliserida
ALB
Air
Impurities
Total

Filter Press
F45 Olein

Komponen
Trigliserida
ALB
Air
Impurities
Total

F45 Stearin
gki Degumming

F8

F7
Degumming Tank

126.26262626 F8 0.0631313131

komposisi laju alir F7 Komponen komposisi laju alir F8


0.96338 121.6388888889 H3PO4 0.85 0.0536616162
0.035 4.4191919192 Air 0.15 0.009469697
0.001 0.1262626263 Total 1 0.0631313131
0.00042 0.053030303
0.0002 0.0252525253
1 126.2626262626

gki Pemucat

F12

F9
Tangki Pemucat

126.32575758
F12 2.5265151515
komposisi laju alir F9
0.9628985507 121.6388888889 Komponen komposisi laju alir F12
0.0349825087 4.4191919192 BE 1 2.5265151515
0.0010744628 0.1357323232 Total 1 2.5265151515
0.0004197901 0.053030303
0.0001999 0.0252525253
0.0004247876 0.0536616162
1 126.3257575758 128.8522727273
F13
Leaf filter

F14

128.85227273

komposisi laju alir F13 F14 2.8865858586


0.944018187 121.6388888889
0.0342965772 4.4191919192 Komponen komposisi laju alir F14
0.0010533949 0.1357323232 BE 0.8752606973 2.5265151515
0.0004115589 0.053030303 Trigliserida 0.0842787257 0.2432777778
0.0001959804 0.0252525253 karoten 0.018371289 0.053030303
0.0004164584 0.0536616162 H3PO4 0.0185899948 0.0536616162
0.0196078431 2.5265151515 Impurities 0.0034992931 0.0101010101
1 128.8522727273 Total 1 2.8865858586

128.8522727273

gki Penampungan

F15
Tangki Penampungan

125.96568687

komposisi laju alir F15


0.9637196774 121.3956111111
0.0350825056 4.4191919192
0.0010775341 0.1357323232
0 0
0.0001202829 0.0151515152
0 0
0 0
1 125.9656868687

gki Netralisasi

F17

F16
Tangki Netralisasi

125.96568687 F17 7.4830103381

komposisi laju alir F16 mol ALB % konsentrasi NaOH mol ALB
0.9637196774 121.3956111111 143.2768519393 0.0350825056 0.1106 17.6133595823
0.0350825056 4.4191919192
0.0010775341 0.1357323232
0.0001202829 0.0151515152 Komponen komposisi laju alir F17
1 125.9656868687 NaOH 0.1106 0.8276209434
Air 0.8894 6.6553893947
Total 1 7.4830103381

gki Penampungan Natrium Hidroksida (NaOH)

Air

Air Larutan NaOH NaOH


6.6553893947 7.4830103381 Hopper NaOH
Hopper NaOH

F20
Centrifuge

137.71726173
F21

komposisi laju alir F20


0.8798079482 121.1647414786
0.0362785926 4.9961884301 F21 16.5294894045
0.0001663945 0.022915394
0.0826565898 11.3832392138 Komponen komposisi laju alir F21
0.000110019 0.0151515152 Sabun 0.3022590903 4.9961884301
0.0007984274 0.1099572389 Air 0.6886558307 11.3831292565
0.0001820285 0.0250684617 Impuritis 0.0009163028 0.0151460173
1 137.7172617322 NaOH 0.0066521861 0.1099572389
Gliserol 0.0015165902 0.0250684617
Total 1 16.5294894045

F24

F23
Vacum dryer

121.18777233 F24 2.199144778878E-05


komposisi laju alir F23 Komponen komposisi laju alir F24
0.9998099573 121.1647414786 Trigliserida 0 0
0.00018909 0.022915394 ALB 0 0
9.0732948E-07 0.0001099572 Air 1 2.1991447789E-05
4.5366474E-08 5.497861947E-06 Impurities 0 0
1 121.1877723277 Total 1 2.1991447789E-05

9.07329484E-05 121.1877723277

gki Deodorasi

F31

F29
Deodorasi

121.18775034 F31 0.0896566224

komposisi laju alir F29 Komponen komposisi laju alir F31


0.9998101388 121.1647414786 Trigliserida 1.3516876616 0.1211877503
0.00018909 0.022915394 ALB -0.0823312703 -0.0073815436
7.2586372E-07 8.796579116E-05 Air -0.2693563913 -0.0241495843
4.5366482E-08 5.497861947E-06 Impurities 0 0
1 121.1877723277 Total 1 0.0896566224

7.25863719E-05

gki Penampungan 2

F36
Tangki Penampungan 2

121.09809371 F37 121.0980937138


komposisi laju alir F36 Komponen komposisi laju alir F37
0.9995496214 121.0435537283 Trigliserida 0.9995496214 121.0435537283
0.0002501851 0.0302969376 ALB 0.0002501851 0.0302969376
0.0002001481 0.0242375501 Air 0.0002001481 0.0242375501
4.540007E-08 5.497861947E-06 Impurities 4.540007012983E-08 5.4978619472E-06
1 121.0980937138 Total 1 121.0980937138

0.0200148073

gki kristalisasi

F40
Tangki Kristalisasi

121.09809371 F45 Olein

komposisi laju alir F40 Komponen


0.9995496214 121.0435537283 Trigliserida
0.0002501851 0.0302969376 ALB
0.0002001481 0.0242375501 Air
4.540007E-08 5.497861947E-06 Impurities
1 121.0980937138 Total

0.0200148073

F45
Filter Press
F46

90.8235702854 F46 Stearin 30.2745234285

komposisi laju alir F45


0.9995496214 90.7826652962
0.0002501851 0.0227227032
0.0002001481 0.0181781626
4.540007E-08 4.12339646E-06
1 90.8235702854

30.2745234285
F9

F9 126.3257575758

Komponen komposisi laju alir F9


Trigliserida 0.9628985507 121.6388888889
ALB 0.0349825087 4.4191919192
Air 0.0010744628 0.1357323232
Karoten 0.0004197901 0.053030303
Impurities 0.0001999 0.0252525253
H3PO4 0.0004247876 0.0536616162
Total 1 126.3257575758

F13

F13 128.8522727273

Komponen komposisi laju alir F13


Trigliserida 0.944018187 121.6388888889
ALB 0.0342965772 4.4191919192
Air 0.0010533949 0.1357323232
Karoten 0.0004115589 0.053030303
Impurities 0.0001959804 0.0252525253
H3PO4 0.0004164584 0.0536616162
BE 0.0196078431 2.5265151515
Total 1 128.8522727273

F15

F15 125.9656868687

Komponen komposisi laju alir F15


Trigliserida 0.9637196774 121.3956111111
ALB 0.0350825056 4.4191919192
Air 0.0010775341 0.1357323232
(ketaren,) Karoten 0 0
Impurities 0.0001202829 0.0151515152
H3PO4 0 0
BE 0 0
Total 1 125.9656868687

F16

F16 125.9656868687

Komponen komposisi laju alir F16


Trigliserida 0.9637196774 121.3956111111
ALB 0.0350825056 4.4191919192
Air 0.0010775341 0.1357323232
Karoten 0 0
Impurities 0.0001202829 0.0151515152
H3PO4 0 0
BE 0 0
Total 1 125.9656868687

F20

Kebutuhan NaOH (Kg) excess Kebutuhan NaOH + excess F NaOH


0.7043582497 0.175 0.8276209434 7.4830103381

mol air
377.2845398845

Air
NaOH
OH
OH

F22

F22 121.1877723277

Komponen komposisi laju alir F22


Trigliserida 0.9998099573 121.1647414786
ALB 0.00018909 0.022915394
Air 9.07329484088374E-07 0.0001099572
Impurities 4.53664742044187E-08 5.49786194719612E-06
Total 1 121.1877723277

F25

F25 121.1877503363
Komponen komposisi laju alir F25
Trigliserida 0.9998101388 121.1647414786
ALB 0.00018909 0.022915394
Air 7.2586371899021E-07 8.79657911551379E-05
Impurities 4.53664824368881E-08 5.49786194719612E-06
Total 1 121.1877503363

F34

F34 121.0980937138

Komponen komposisi laju alir F34


Trigliserida 0.9995496214 121.0435537283
ALB 0.0002501851 0.0302969376
Air 0.0002001481 0.0242375501
Impurities 4.5400070129829E-08 5.49786194719612E-06
Total 1 121.0980937138

F37
F45

90.8235702854 F45 Stearin 30.2745234285

komposisi laju alir F45


0.9995496214 90.7826652962
0.0002501851 0.0227227032
0.0002001481 0.0181781626
4.5400070129829E-08 4.1233964604E-06
1 90.8235702854

F49
F49 olein 90.8235702854

Komponen komposisi laju alir F49


Trigliserida 0.9995496214 90.7826652962
ALB 0.0002501851 0.0227227032
Air 0.0002001481 0.0181781626
Impurities 4.5400070129829E-08 4.12339646039709E-06
Total 1 90.8235702854
Reaksi Hidrolisis
Konversi trigliserida Air ALB gliserol
0.0065 -1 -3 3 1

F20 137.7172617322

Komponen komposisi laju alir F20


Trigliserida 0.8798079482 121.1647414786 0.230869632
Sabun 0.0362785926 4.9961884301
ALB 0.0001663945 0.022915394
Air 0.0826565898 11.3832392138
Impurities 0.000110019 0.0151515152
NaOH 0.0007984274 0.1099572389
Gliserol 0.0001820285 0.0250684617
Total 1 137.7172617322
r trigliserida r Air F air sisa F gliserol F ALB terbentuk
0.9312995376 0.8174498364 11.0598509 0.0250684617 0.205098164
limited reaktan

4.6242900831
143.0459823068
Konversi ALB NaOH Sabun Air mol ALB
0.9737 -1 -1 1 1 18.430809419
r ALB (Kmol/jam) mol NaOH r NaOH(Kmol/jam)
17.946079131 20.695697509 20.1514006647
limited reaktaan
NO Komponen
1 2 3 4 5 6
1 Trigliserida 50,631.82 50,631.82
2 ALB 1,839.48 1,839.48
3 Air 52.56 52.56
4 Karoten 22.07 22.07
5 Impurities 10.51 10.51
6 H3PO4 - -
7 BE - -
8 NaOH - -
9 Sabun - -
10 Olein
11 Stearin
Total 52,556.43 52,556.43
Energi (kj/jam)
Tekanan (atm)
Temperatur C
Fasa Cair
7 8 9 10 11 12 13 14 15
50,631.82 50,631.82 - 50,631.82 101.2636 50,530.55
1,839.48 1,839.48 - 1,839.48 - 1,839.48
52.56 3.941733 56.50 - 56.50 - 56.50
22.07 22.07 - 22.07 22.0737 -
10.51 10.51 - 10.51 4.204515 6.306772
- 22.33648 22.34 - 22.34 22.33648 -
- - 1,051.65 1,051.65 1,051.65 -
- - - - -
- - - - -

52,556.43 26.27822 52,582.71 1,051.65 53,634.37 1,201.53 52,432.83


Nomor Aliran (Kg/Jam)
16 17 18 19 20 21 22 23 24 25
50,530.55 - 50,530.55 - 50,530.55 50530.55 - 50,530.55
1,839.48 - 663.14 - 663.14 663.1446 - 663.14
56.50 1,127.31 1,266.39 1,212.64 53.74 53.74365 10.74873 42.99
- - - - - - - -
6.31 - 6.306772 3.619589 2.6871827 2.687183 - 2.6871827
- - - - - - - -
- - - - - - - -
- 183.5149 - - - - - -
- - 1,277.26 1,277.26 - - - -

52,432.83 1310.821 53,743.65 2,493.53 51,250.13 51250.13 10.74873 51,239.38


mor Aliran (Kg/Jam)
26 27 28 29 30 31 32 33 34 35
50,530.55 51.23938 50,479.31
663.14 650.3347 12.81
42.99 32.74705 10.25
- - -
2.69 - 2.6871827
- - -
- - -
- - -
- - -

51,239.38 734.3211 50,505.06


36 37 38 39 40 41 42 43 44 45
50,479.31 50,479.31 50,479.31 37,859.49
12.81 12.81 12.81 9.61
10.25 10.25 10.25 7.69
- - -
2.69 2.69 2.69 2.015387
- - -
- - -
- - -
- - -
37,878.79
12,626.26
50,505.06 50,505.06 50,505.06 50,505.06
46 47 48 49 50
37,859.49
9.61
7.69

2.015387

37,878.79
12,626.26
12,626.26 37,878.79
Neraca Energi

Kapasitas produksi 719.32 Ton/Tahun


Waktu operasi 330 Hari/Tahun
Satuan energi Kj/Jam
Suhu Referensi 25 C 298 K
Tekanan referensi 1 atm
Proses steady state

Perubahan panas

kapasitas Panas

Komponen A B C D
Air 92.053 -0.039953 -0.00021103 5.3469E-07
NaOH 51.234 0.013088 0.000023359 0

Gugus Cp (J/mol.K)
-CH= 22.1752
>CH- 24.9048
-CH2- 28.2054
-CH3 41.6114
-OH 43.9504
-COO- 59.0126
-COOH 78.73

Asam lemak bebas (R-COOH)


Komponen fraksi Mr (kg/mol) Fraksi *Mr Cp Fraksi *Cp
Asam Laurat (C12H24O2) 0.002 0.2003 0.0004006 402.3954 0.8047908
Asam Miristat (C14H28O2) 0.011 0.2284 0.0025124 458.8062 5.0468682
Asam Palmitat (C16H32O2) 0.44 0.2564 0.112816 515.217 226.69548
Asam Stearat (C18H36O2) 0.045 0.2845 0.0128025 571.6278 25.723251
Asam Oleat (C18H34O2) 0.392 0.2825 0.11074 559.5674 219.350421
Asam Linoleat (C18H30O2) 0.107 0.2784 0.0297888 547.507 58.583249

Trigliserida (CH2-COO-R-CH-COO-R-CH2-COO-R)
Komponen fraksi Cp Fraksi *Cp Cp TG
Asam Laurat (C12H24O2) 0.002 1229.3496 2.4586992 1630.709 j/mol K
Asam Miristat (C14H28O2) 0.011 1398.582 15.384402 1.630709 kj/mol K
Asam Palmitat (C16H32O2) 0.44 1567.8144 689.838336 1.924072 kj/Kg K
Asam Stearat (C18H36O2) 0.045 1737.0468 78.167106
Asam Oleat (C18H34O2) 0.392 1700.8656 666.7393152
Asam Linoleat (C18H30O2) 0.107 1664.6844 178.1212308

Komponen Cp (kj/Kg mol)


Trigliserida 1.9240724095
Asam Lemak Bebas 1.992876912
Air 1
Phosphatida 2.085 (chase, 1998)
Keroten 0.065 (Perry's, 1997 dan Yaws, 1999)
Impurities 1.916 (Chermstation, 2002)
BE 0.0224 (Knutsson, 1983)
H3PO4 0.065 (Perry's, 1997 dan Yaws, 1999)
NaOH 33.472
Sabun 3.0978
Tangki Penampungan

Bahan Baku (CPO)


T1

Komponen
Minyak
ALB
Air
Phosphatida
Karoten
Impurities
Total

Mr ALB Cp ALB
0.2690603 536.2040598 j/mol K
0.53620406 Kj/mol K
1.992876912 Kj/Kg K HE 101

Mr Trigliseria
0.84753 Kg/mol

Bahan Baku (CPO)


T4

Komponen
Minyak
ALB
Air
Phosphatida
Karoten
Impurities
Total

T4

Komponen
Minyak
ALB
Air
Phosphatida
Karoten
Impurities
Total

kondisi operasi
Bahan Baku (CPO)
T5

Komponen
Minyak
ALB
Air
Phosphatida
Karoten
Impurities
Total
kondisi operasi

Degummed CPO
T9

Komponen
Minyak
ALB
Air
Phosphatida
Karoten
Impurities
H3PO4
Total
T11

Komponen
Minyak
ALB
Air
Phosphatida
Karoten
Impurities
H3PO4
BE
Total

Komponen
Trigliserida
ALB
Air
Impurities
Total
T13

Komponen
Trigliserida
ALB
Air
Impurities
Total

T16

Komponen
Trigliserida
Sabun
ALB
Air
Impurities
Total
T18

Komponen
Trigliserida
ALB
Air
Impurities
Total

HE 103

NBDPO
T20

Komponen
Trigliserida
ALB
Air
Impurities
Total

NBDPO
T22

Komponen
Trigliserida
ALB
Air
Impurities
Total
NBDPO
T23

Komponen
Trigliserida
ALB
Air
Impurities
Total
Penampungan

Bahan Baku
Q1
P = 1atm
T = 30 C Penampungan Bahan B

Baku (CPO)
30 C T4 40
303 K 313

laju alir Bahan baku Cp1 Q1 Cp4 Q4


121.6388888889 1.92407241 1170.2101501499 1.9240724095 3510.63045045
4.4191919192 1.99287691 44.0345277268 1.992876912 132.10358318
0.1262626263 1 0.6313131313 1 1.8939393939
Err:509 2.085 Err:509 2.085 Err:509
0.053030303 0.065 0.0172348485 0.065 0.0517045455
0.0252525253 1.916 0.2419191919 1.916 0.7257575758
Err:509 Err:509 Err:509

Bahan Baku
Q4
P = 1atm
T = 40 C

NBDPO
Q7
P = 1atm
T = 80 C
NBDPO
Q7
P = 1atm
T = 80 C

Baku (CPO)
40 C T5 90 C
313 K 363 K

laju alir Bahan baku (m4) Cp4 laju alir NBDPO (m6) Cp6 m4*Cp4
121.6388888889 1.92407241 121.0435537283 1.9240724095 Err:509
4.4191919192 1.99287691 0.0302969376 1.992876912
0.1262626263 1 0.0242375501 1
Err:509 2.085 0 0
0.053030303 0.065 0 0
0.0252525253 1.916 5.49786194719612E-06 1.916
Err:509 8.98294932 121.0980937138 6.8329493215

Bahan Baku
Q4
P = 1atm
T = 40 C

40 C T5 90
313 363
laju alir Bahan baku Cp4 Q4 Cp5 Q5
121.6388888889 1.92407241 3510.6304504496 1.9240724095 15212.7319519
4.4191919192 1.99287691 132.1035831804 1.992876912 572.448860448
0.1262626263 1 1.8939393939 1 8.2070707071
Err:509 2.085 Err:509 2.085 Err:509
0.053030303 0.065 0.0517045455 0.065 0.2240530303
0.0252525253 1.916 0.7257575758 1.916 3.1449494949
Err:509 Err:509 Err:509

Bahan Baku
Q5
P = 1atm
T = 90 C Degumming

90 C
Baku (CPO)
90 C T8
363 K

laju alir Bahan baku Cp5 Q5 Komponen


121.6388888889 1.92407241 15212.731951948 H3PO4
4.4191919192 1.99287691 572.4488604484 Air
0.1262626263 1 8.2070707071
Err:509 2.085 Err:509 Q in Total
0.053030303 0.065 0.2240530303
0.0252525253 1.916 3.1449494949
Err:509 Err:509

Steam
Q2
P = 1atm
T = 120 C
Degummed CPO
Q9
P = 1atm
T = 90 C Tang

110 C
0.013 atm

90 C T10
363 K

laju alir Degummed CPO Cp9 Q9 Komponen


121.6388888889 1.92407241 15212.731951948 BE
4.4191919192 1.99287691 572.4488604484
0.1357323232 1 8.8226010101
Err:509 2.085 Err:509 Q in Total
0.053030303 0.065 0.2240530303
0.0252525253 1.916 3.1449494949
0.0536616162 0.065 0.2267203283
Err:509 Err:509

Degummed Bleached CPO


Q11
P = 0.01 atm
T = 110 C
110 C T12
383 K

laju alir Degummed CPO Cp11 Q11 Komponen


121.6388888889 1.92407241 19893.5725525474 BE
4.4191919192 1.99287691 748.5869713555 Trigliserida
0.1357323232 1 11.5372474747 karoten
Err:509 2.085 Err:509 H3PO4
0.053030303 0.065 0.2929924242 Impurities
0.0252525253 1.916 4.1126262626 Total
0.0536616162 0.065 0.2964804293
2.5265151515 0.0224 4.8104848485
Err:509 Err:509

DBPO
Q13
P = 1 atm
T = 110 C Tangki penampun

laju alir DBPO Cp13 Q13 Komponen


121.3956111111 1.92407241 19853.7854074423 Trigliserida
4.4191919192 1.99287691 748.5869713555 ALB
0.1357323232 1 11.5372474747 Air
0.0151515152 1.916 2.4675757576 Impurities
125.9656868687 20616.3772020302 Total

steam
Q2
P = 1 atm
T = 120 C

DBPO
Q14
P = 1 atm Tangki Netra
T = 110 C
DBPO
Q14
P = 1 atm Tangki Netra
T = 110 C

110 C T15
383 K
laju alir DBPO Cp14 Q14 Komponen
121.3956111111 1.92407241 19853.7854074423 NaOH
4.4191919192 1.99287691 748.5869713555 Air
0.1357323232 1 11.5372474747 Total
0.0151515152 1.916 2.4675757576
125.9656868687 20616.3772020302

NDBPO
Q16
P = 1 atm
T = 110 C cen

110 C T17
383 K
laju alir NDPO Cp Q16 Komponen
121.1647414786 1.92407241 19816.0275667912 Sabun
4.9961884301 3.0978336 1315.5756331996 Air
0.022915394 1.99287691 3.881742563 Impuritis
11.3832392138 1 967.5753331703 Total
0.0151515152 1.916 2.4675757576
137.5822360316 22105.5278514816
Butuh panas laten air

NDBPO
Q18
P = 1 atm
T = 110 C

110 C T18
383 K
laju alir NBDPO Cp Q17 Komponen
121.1647414786 1.9241 19816.0275667912 Air
0.022915394 3.0978 6.0339865779 Total
0.0001099572 1.0000 0.0093463653
5.49786194719612E-06 1.9160 0.0008953818
121.1877723277 19822.0717951161

NBDPO
Q20
P = 1atm
T = 110 C

RNBDPO
Q6
P = 1atm
T = 154.99C

110 C T22 170 C


383 K 443 K

laju alir NBDPO (m20) Cp20 laju alir RNBDPO (m21) Cp21 m20*Cp20
121.1647414786 1.9241 121.0435537283 1.9241 961.976971669
0.022915394 3.0978 0.0302969376 3.0978
8.79657911551379E-05 1.0000 0.0242375501 1.0000
5.49786194719612E-06 1.9160 5.49786194719612E-06 1.9160
121.1877503363 7.9379 121.0980937138 7.9379

NBDPO
Q22
P = 1atm
T = 170 C

NBDPO
170 C T23
443 K

laju alir NBDPO (m22) Cp22 Q 22 Komponen


121.1647414786 1.9241 33803.8117315849 Trigliserida
0.022915394 3.0978 10.293271221 ALB
8.79657911551379E-05 1.0000 0.0127550397 Air
5.49786194719612E-06 1.9160 0.001527416 Impurities
121.1877503363 33814.1192852617 Total

steam
Q2
P = 1 atm
T = 300 C
Q2
P = 1 atm
T = 300 C

NBDPO
Q23
P = 1atm
T = 250 C

250 C T24
523 K

laju alir NBDPO (m23) Cp23 Q 23 Komponen


121.1647414786 1.9241 52454.1906179766 Trigliserida
0.022915394 3.0978 15.972317412 ALB
8.79657911551379E-05 1.0000 0.019792303 Air
5.49786194719612E-06 1.9160 0.0023701283 Total
121.1877503363 52470.1850978199
steam
Q2
P = 1atm
T = 120 C

Bahan Baku
Q4
P = 1atm
Penampungan Bahan Baku T = 40 C

kondensat
Q3

Steam
C T2 120
K 393

Q HL (Kj/Kg) Hv (kj/kg)
Err:509 503.71 2202

NBDPO
Q6
P = 1atm
T=?C

HE 101

Bahan Baku
Q5
P = 1atm
T = 90 C
Bahan Baku
Q5
P = 1atm
T = 90 C

NBDPO
T6 Err:509 C T7
Err:509 K
T4 T5 m6*Cp6 T6
313 363 827.4571372708 Err:509
T1 50 m6*Cp6*T7 292092.369457
m4*Cp4*T1 Err:509 (m4*Cp4*T1)+(m6*Cp6*T7) Err:509

steam
Q2
P = 1atm
T = 120 C

Bahan Baku
Q5
P = 1atm
HE 102 T = 90 C

Kondensat
Q3

C Steam
T2 120
Q 393
Err:509
HL (Kj/Kg) Hv (kj/kg)
503.71 2202

H3PO4
Q8
P = 1atm
T = 30 C

Degummed CPO
Q9
P = 1atm
T = 90 C
Degumming Tank

90 C
363 K

laju alir Bahan H3PO4 Cp8 Q8


0.0536616162 0.065 0.2267203283
0.009469697 1 0.615530303
0.8422506313
Err:509

BE
Q10
P = 1atm
T = 110 C
Degummed Bleached CPO
Q11
P = 0.01 atm
Tangki Pemucat T = 110 C

kondensat
Q3

30 C
303 K

laju alir Bahan BE Cp10 Q10


2.5265151515 0.0224 0.282969697

Err:509

Degummed Bleached CPO


Q13
Leaf filter P = 1 atm
T = 110 C

Discharged
Q12
P = 0.01 atm
T = 110 C
Discharged
Q12
P = 0.01 atm
T = 110 C

110 C
383 K

laju alir Discharged Cp12 Q12


2.5265151515 0.0224 4.8104848485
0.2432777778 1.9240724095 39.7871451051
0.053030303 0.065 0.2929924242
0.0536616162 0.065 0.2964804293
0.0101010101 2.085 1.7901515152
2.8865858586 46.9772543223

DBPO
Q14
P = 1 atm
Tangki penampungan T = 110 C

laju alir DBPO Cp14 Q14


121.3956111111 1.9240724095 19853.7854074423
4.4191919192 1.992876912 748.5869713555
0.1357323232 1 11.5372474747
0.0151515152 1.916 2.4675757576
125.9656868687 20616.3772020302

F NaOH
Q15
P = 1 atm
T = 60 C

NDBPO
Q16
Tangki Netralisasi P = 1 atm
T = 110 C
NDBPO
Q16
Tangki Netralisasi P = 1 atm
T = 110 C

60 C
333 K
laju alir DBPO Cp15 Q15
0.8276209434 33.472 969.5744876022
6.6553893947 1 232.9386288141
7.4830103381 1202.5131164163

NDBPO
Q18
P = 1 atm
centrifuge T = 110 C

Sabun, air, dan impurities


Q17
P = 1 atm
T = 110 C

110 C
383 K
laju alir NDPO Cp Q17
4.9961884301 3.0978 1315.5756331996
11.3831292565 1 967.565986805
0.0151460173 1.916 2.4666803758
16.3944637039 2285.6083003803
Air
Q19
P = 1 atm
T = 110 C

Vacum dryer

110 C
383 K
laju alir NBDPO Q19
2.19914477887845E-05 958.8000 0.0210854001
2.19914477887845E-05 0.0210854001

19822.0910112432

RNBDPO
Q21
P = 1atm
T=?C
HE 103

NBDPO
Q22
Err:509 P = 1atm
T = 170 C

RNBDPO
T6 154.9934504 C T21
427.9934504 K
T20 T22 m21*Cp21 T6
383 443 961.2652858266 427.9934504
T1 60 m21*Cp21*T6 411415.246431
m20*Cp20*T1 57718.6183001192 (m20*Cp20*T1)-(m21*Cp21*T6) 469133.864731

steam
Q2
P = 1 atm
T = 300 C

NBDPO
Q23
HE 104cc P = 1atm
T = 250 C

kondensat
Q3
P = 1 atm
T = 180 C

250 C
523 K

laju alir NBDPO (m23) Cp23 Q 23 Q


121.1647414786 1.9241 52454.1906179766 18656.0658126
0.022915394 3.0978 15.972317412
8.79657911551379E-05 1.0000 0.019792303
5.49786194719612E-06 1.9160 0.0023701283
121.1877503363 52470.1850978199

steam up product
Q2 Q24
P = 1 atm P = 1atm
T = 300 C T = 250 C
Q2 Q24
P = 1 atm P = 1atm
T = 300 C T = 250 C

RNBDPO
tangki deodorisasi Q25
P = 1atm
T = 255 C

kondensat
Q3
P = 1 atm
T = 180 C

220 C
493 K

laju alir NBDPO (m24) Cp 24 Q 23


0.1211877503 1.9241 45.4689313237
-0.0073815436 3.0978 -4.4590247985
-0.0241495843 1.0000 -4.7091689338
0.0896566224 36.3007375913
C
K

Hy (Kj/Kg s ms Q2 Q3
2706 1698.29 Err:509 Err:509 Err:509

ahan Baku
Q5
= 1atm
= 90 C
ahan Baku
Q5
= 1atm
= 90 C

80 C
353 K
T7
353

Bahan Baku
Q5
P = 1atm
T = 90 C

C
K
Hy (Kj/Kg) s ms Q2 Q3
2706 1698.29 Err:509 Err:509 Err:509

Degummed CPO
T9 90 C
363 K

Komponen laju alir Degummed CPO Cp9 Q9


Minyak 121.6388888889 1.9240724095 15212.732
ALB 4.4191919192 1.992876912 572.44886
Air 0.1357323232 1 8.82260101
Phosphatida Err:509 2.085 Err:509
Karoten 0.053030303 0.065 0.22405303
Impurities 0.0252525253 1.916 3.14494949
H3PO4 0.0536616162 0.065 0.22672033
Total Err:509 Err:509
egummed Bleached CPO
11
= 0.01 atm
= 110 C

T11 110 C
383 K

Komponen laju alir Degummed CPO Cp11 Q11 Q


Minyak 121.6388888889 1.9240724095 19893.5726
ALB 4.4191919192 1.992876912 748.586971
Air 0.1357323232 1 11.5372475
Phosphatida Err:509 2.085 Err:509
Karoten 0.053030303 0.065 0.29299242
Impurities 0.0252525253 1.916 4.11262626
H3PO4 0.0536616162 0.065 0.29648043
BE 2.5265151515 0.0224 4.81048485
Total Err:509 Err:509

Degummed Bleached CPO


Q13
P = 1 atm
T = 110 C
T13 110 C
383 K

Komponen laju alir Degummed CPO Cp13 Q13


Trigliserida 121.3956111111 1.9240724095 19853.7854
ALB 4.4191919192 1.992876912 748.586971
Air 0.1357323232 1 11.5372475
Impurities 0.0151515152 1.916 2.46757576
Total 125.9656868687 20616.3772
T16 110 C Pana Reaksi H
383 K
Komponen laju alir NDPO Cp Q16 Komponen
Trigliserida 121.1647414786 1.9240724095 19816.0276 ALB
Sabun 4.9961884301 3.0978 1315.57563 NaOH
ALB 0.022915394 1.992876912 3.88174256 Sabun
Air 11.3832392138 1 967.575333 Air
Impurities 0.0151515152 1.916 2.46757576 Total
Total 137.5822360316 22105.5279

BPO
8
1 atm
110 C

T18 110 C
383 K
Komponen laju alir NBDPO Cp Q17
Trigliserida 121.1647414786 1.9241 19816.0276
ALB 0.022915394 3.0978 6.03398658
Air 0.0001099572 1.0000 0.00934637
Impurities 5.49786194719612E-06 1.9160 0.00089538
Total 121.1877723277 19822.0718
NDBPO
Q20
P = 1 atm
T = 110 C

T18 110 C
383 K
Komponen laju alir NBDPO Cp Q17
Trigliserida 121.1647414786 1.9241 19816.0276
ALB 0.022915394 3.0978 6.03398658
Air 8.79657911551379E-05 1.0000 0.00747709
Impurities 5.49786194719612E-06 1.9160 0.00089538
Total 121.1877503363 19822.0699

RNBDPO
Q21
P = 1atm
T=?C

NBDPO
Q22
P = 1atm
T = 170 C

823.123934355 C
1096.12393436 K
T21
1096.12393436
NBDPO
Q23
P = 1atm
T = 250 C

Steam
T2 300 C
573 K

HL (Kj/Kg) Hv (kj/kg) Hy (Kj/Kg) s ms


1345.1 1406 2751 60.9 306.33934011
RNBDPO
Q25
P = 1atm
T = 255 C

T25 255 C
528 K

Komponen laju alir NBDPO (m25) Cp25 Q 25 Q total Q


Trigliserida 121.0435537283 1.9241 53566.2093 53629.6737 1159.4885963
ALB 0.0302969376 3.0978 21.5866204
Air 0.0242375501 1.0000 5.57463652
Impurities 5.49786194719612E-06 1.9160 0.0024228
Total 121.0980937138 53593.373
Steam
T2 120 C
393 K

Err:509 HL (Kj/Kg) Hv (kj/kg) Hy (Kj/Kg) s ms


503.71 2202 2706 1698.29 Err:509
a Reaksi H
Cp produk
Hf 25 C (Kj/mol) H25 C (Kj/mol) 283.3781 Sabun 3.0978
-507.0171 Air 1.0000
-469.4155
-407.2036
-285.8509
0
Q2 Q3
430713.112191408 412057
Steam
T2 300 C
573 K

HL (Kj/Kg) Hv (kj/kg) Hy (Kj/Kg) s ms Q2


1345.1 1406 2751 1406 0.824672 1159.4885963
Q2 Q3
Err:509 Err:509
Cp produk dT Cp reaktan Cp reaktan dT H reaksi 110 C (Kj/mol)
263.315856 ALB 1.9929 169.394537518
85 NaOH 33.4720 2845.1200000

Cp -2760.1200000
Q3
1109.266082
Panas steam

110 C (Kj/mol) -2,476.741864 HL (Kj/Kg) Hv (kj/kg) Hy (Kj/Kg) s ms


503.71 2202 2706 1698.29 -1.12569

Qs -1,911.752357

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