Tangki Penyimpanan CPO

Laju Alir 52,649.16

Kebutuhan total CPO 57,914.07
Densitas 928

Volume CPO 4493.3333803448

per unit 898.666676069
Faktor keamanan (fk) diambil 20%
Volume tangki 1078.4000112828
Rasio Hs:Dt `4:3

1
Dt 9.3760624742
 24 Vt  3
  374.01595
 10 π 
31.1679790026
3 D3
V silinder Vs  t 1009.5590625
8

V tutup Vh Dt3 112.1732291667

Vt total 1121.7322916667

Tinggi silinder (Hs) 1,5/1 Dt 14.25

6 Vh
tinggi tutup Hh 2
2.375
π Dt
tinggi tangki total Hs + Hh 17
4 Vl
tinggi larutan dalam tangki π Dt
2 12.6847458556

Tebal dinding tangki

Jenis kontruksi Carbon steel

Max alllowable stress, S 12900
Effisiensi sambungan, E 0.85
Faktor korosi, C 0.125

ts P.D
Tebal dinding tangki  C
S.E - 0,6 P
Tekanan operasi, Po 1
Tekanan hidrostatis Ph = 115498.88
Tekanan desain Pd = Ph + Po

Faktor Keamanan 20% lebih besar dari Pd 2.5678623834

Perhitungan tebal bagian silinder

P.D
th  C
Tebal tutup atas tangki, th 2S.E  0,2.P 0.7690062846

Jumlah Pipa Pemanas

Fluida Panas
T1 (oF) 248 Temp tinggi
T2 (oF) 248 Temp rendah
T1-T2 (oF) 0 Selisih

LMTD 143.2468491612 F
Fluida panas
untuk steam 1500 Btu/jam
Fluida dingin
laju alir CPO 52,649.16 kg/jam
116,071.5265 lb/jam

Nominal Size 3
Outside number, OD 3.5 in
Schedule number 80
Inside Diameter, ID 2.9 in
Flow Area, a't 6.61
Surface per lin ft, a" 0.917

ac 0.0459027778
Gc 425,989.1899 lbm/ft2.jam
Tav 248 oF
visc 1.3739366053 cp
Bil Reynold 30,973.9748
JH 580 fig 24 kern
k 0.0155636364 btu/h.ft.oF
c 0.4530454545 btu/lbm. oF
 13.3314117457
ho 497.964587098 Btu/jam ft2oF
hio 412.5992293098 Btu/jam ft2oF

at 89.7444553806 ft2/ft
Gt 1293.355963079
tav 104 oF
visc CPO 28.68 cp
Reynold 581.0264064223
jh 760 fig 28 kern
k 0.0985 btu/h.ft.oF
c 0.4577 btu/lbm.oF
ho 106.7024758057

UC 99.6162737773 btu/ft2.jam
Rd 0.003 kern Table 12
hd 333.3333333333
UD 76.6958187444 BTU/ft2.jam
Q 14,278,771.0360 BTU
A 1299.6729005446 ft2

jarak koil 6.56 ft

Di 18.0479790026 ft
Panjang pipa lurus 1417.3095971042
keliling lilitan 56.6706540682 ft
Luas permukaan koil 51.9669897806 ft2
jumlah lilitan 25.009586009
jarajk antar koil 10 in
tinggi koil 250.0958600897 in

1.916 kj/kg.k 0.4577

0.1704 w/mK 0.0300105671
kg/jam
kg/jam
kg/m3

m 9.5 R 4.75 m
in R 187.00798 in
ft
m3

m3

m3

m 14.5

m 2.5

12.7 m

SA-516 70
psi

in/tahun
 atm 14.7 psi
N/m2 1.13988532 atm

atm 37.747577 psi

0.77011709 in

in

Fluida dingi selisih

t2 122 126
t1 86 162
t2-t1 36 -36

8,869.58 kg/jam 19554.087 lb/jam

0.29167 ft

0.24167 ft

120 oC
3.32367 lbm.ft/h
69.3794 lb/ft h

2m

6.35243 m

Btu/lbm oF
btu/h ft oF
Pompa

Komponen F (kg/jam) Fraksi Densitas( kg/m3)

Trigliserida 50,763.24 96.338% 928
ALB 1,843.06 3.500% 871.7666541872
Air & impurities 52.6589 0.120% 1002

Suhu 40 C
Laju Alir massa CPO 52,649.16 kg/jam 116,071.5265
Densitas CPO 925.7308728966 kg/m3 57.7917190791
Viskositas CPO 34.2442088234 cp 0.0230110459
Laju alir volumetrik

Laju alir volume, Qf F/density 2008.4456451786 ft3/jam

0 ,45
ID optimum Diopt  3,9 q f ρ 0 ,13 5.0822736873 in

Diameter nominal 5 in
Schedule number 80
Inside diameter 5.761 in 0.4800833333
Outside diameter 6.625 in 0.5520833333
Inside sectional area 0.181 ft2

Kecepatan linear fluida Qf 3.0823291056 ft/s

A
Bilangan Reynold ρDV 3,716.4209
Nre 
μ
ε 0.000046 m 0.00015
Equivalent rougness, ε/D 0.0003124458
Faktor fanning, f 0.01

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 82.0209973753
Pipa lurus vertikal 13.1233595801
Elbow 90 5 32 76.8133333333
Gate valve (full open) 1 7 3.3605833333
Sharp edge exit (k=1) 1 54 25.9245
Sharp edge exit (k=0,5) 1 23 11.0419166667
Total 212.2846902887
hal 484 timmerhause
Friction pada pipa 2.6114697405 ft.lbf/lb
Friction sudden E 0.2955408814
Friction sudden C 0.1477704407
F, Total gesekan 3.0547810626

delta Z 13.1233595801 ft
g/gc 1 lbf/lbm
static head, delta Z* g/gc 13.1233595801
Velocity 0
Delta pv 0
Wo atau Wf 16.1781406427 ft.lbf/lb
Kapasitas Pompa 0.6136917249 ft3/s
efisiensi pompa 78%
P teoritis 1.0432341558 hp
BHP 1.337479687 hp
efisiensi motor 80%
Daya motor pompa 1.6718496087 hp
Visc (cp)
35.41
3.718166383
0.656 sumber TGA manik

lb/jam
lbm/ft3
lbm/ft.s

0.5579015681 ft3/s

ft
ft

ft

25 m
4m diperbaiki setelah diketahui tinggi tangki degumming
 4m

275.4439742382 gal/menit

pompa dipilih >1,5 hp

Tangki Penyimpanan CPO

Laju Alir
Kebutuhan total CPO
Densitas

Volume CPO
per unit
Faktor keamanan (fk) diambil 20%
Volume tangki
Rasio Hs:Dt

Dt 1
 24 V t  3
 
 11 π 

V silinder Vs 3 D3
 t
8

V tutup Vh Dt3

Vt total

Tinggi silinder (Hs) 1,5/1 Dt

6 Vh
tinggi tutup Hh 2
π Dt
tinggi tangki total Hs + Hh
4 Vl
tinggi larutan dalam tangki π Dt
2

Tebal dinding tangki

Jenis kontruksi
Max alllowable stress, S
Effisiensi sambungan, E
Faktor korosi, C

ts P.D
Tebal dinding tangki  C
S.E - 0,6 P
Tekanan operasi, Po
Tekanan hidrostatis Ph =
Tekanan desain Pd = Ph + Po
Faktor Keamanan 20% lebih besar dari Pd

Perhitungan tebal bagian silinder

P.D
th  C
Tebal tutup atas tangki, th 2S.E  0,2.P

Jumlah Pipa Pemanas

Fluida Panas
T1 (oF) 248
T2 (oF) 248
T1-T2 (oF) 0

LMTD 152.8233662827
Fluida panas
untuk steam 8,400.47
18519.858911695
Fluida dingin
laju alir CPO 52,649.16
116,071.5265
Q 14268108.6772069
spec coil
nominal size 0.75
OD 1.05
Schedul numb 80
ID 0.742
Flow Area 0.432

Fluida Panas Steam

a'c 0.432
ac 0.003
Gs 6,173,286.30

visc steam 0.4530454545

Reynold 842,553.14
JH 220
k 0.0155636364
c 0.4530454545
 2.3626034106

ho 130.83
hio 92.4520466044

Fluida dingin CPO

a't 26.9135498688
at 4920.0547232774
Gt 23.59
visc CPO 28.68

reynold 10.60
jh 1
pada tav 248
cp 0.4577324
0.4577324
k 0.0300105671
10.1903577597

ho 0.0098119424

UC 0.0098109012
hd 333.3333333333
UD 0.0098106124
A 9,516,571.77

Dimensi Koil
surface per lin ft 0.275
jarak koil ke dindinf 7
Diameter 17.1679790026
5.2328
luas per lilitan 14.8245498688
Jumlah lilitan 641946.761170245

Heat Exchanger (HE-101)

Menaikkan temperatur CPO dari 40 oC ke 50 oC
Tipe Shell and Tube

Fluida Panas
Steam
W1 8,869.58 kg/jam
T1 120 oC
 T2 120 oC

Fluida dingin
CPO
W2 52,649.16 kg/jam
t1 40 oC
t2 50 oC

Beban Panas
Q 15,064,900.95 kkal/jam
LMTD

Fluida Panas
T1 (oF) 248 Temp tinggi
T2 (oF) 248 Temp rendah
T1-T2 (oF) 0 Selisih

LMTD 134.7997624095 oF
R 0
S 0.125
Tav 248 oF
tav 113
Trial Ud
Asumsi Ud 60 Btu/jam ft oF
A 7,392.55 ft2

OD 0.75 in
BWG 16.00
ID 0.62 in
Flow Area/tube (a't) 0.302 in2
Surface/lin ft (a"t) 0.1963 ft2
Asumsi L tube 50 ft2
Nt 753.1892421858

pitch 1 in (triangular)
ID shell 33 in
Jumlah Pass 6
Nt 760
Koreksi Ud, A 7459.4 ft
Ud 59.4623085936

Menentukan letak fluida

Steam
W1 8,869.58 kg/jam
CPO
W2 52,649.16 kg/jam

Fluida dingin, CPO

ID Shell 33 in
C' 0.25 in
B 30 in
as 1.71875 in
Gs 67,532.52 lb/hr.ft2
de 0.73 0.0608333333
visc CPO 28.68 cp
Reynold 59.21
JH 48
k 0.1704 w/mK
c 1.916 kj/kg K
352.7337693447

ho 8,352.58 Btu/hr ft2 oF

Fluida panas, steam

a't 0.302 in2
at 0.7898026081 ft2
Gt 24,758.20 lb/hr ft2
visc steam 0.9231818182 lbm/ft‧jam
ID 0.62 in
reynold 1385.6137459421
hio 1500 Btu

UC 1271.6335183474 Btu/jam ft2 oF

UD 264.1037969135 ft2
Rd 0.003

Pressure drop (tube) Steam

reynold 1385.6137459421
f 0.00038 fig 26 kern
s 1 table 6 kern
delta Pt 0.0259096693 psi

Pressure drop (Shell) CPO

Reynold 269.1541475065 fig 29 kern
f 0.0046
s 0.928
jumlah cross 20
Ds 2.75 ft
Delta Ps 0.0326291043 psi
Tangki Degumming
Komponen komposisi laju alir F7 (kg/jam)
Trigliserida 0.9629 50,721.15
ALB 0.0350 1,842.72
Karoten 0.0004 22.11
Air dan impurities 0.0013 67.13
H3PO4 0.0004 22.38
Total 1.00 52,675.48

Faktor Keamanan 20%

Volume silinder 1.33
Laju Volumetrik 60.2069138392 m3/jam
Volume tangki 72.248296607
Dt 1
 24 V t  3
 
 11 π 

V silinder Vs 3 D3
 t
8

V tutup Vh Dt3

Vt total

Tinggi silinder (Hs) 1,5/1 Dt

6 Vh
tinggi tutup Hh 2
π Dt
tinggi tangki total Hs + Hh
4 Vl
2
tinggi larutan dalam tangki π Dt

Tebal dinding tangki

Jenis kontruksi
Max alllowable stress, S
Effisiensi sambungan, E
Faktor korosi, C

Tebal dinding tangki

Tekanan operasi, Po
Tekanan hidrostatis
Tekanan desain
Faktor Keamanan 20% lebih besar dari Pd

Perhitungan tebal bagian silinder

Tekanan maksimum silinder

Tebal tutup atas tangki, th

Tekanan maksimum head

Pengaduk
Da 1.2 m
W 0.24 m
E 1.3333333333
L 0.3
J 0.3333333333
N 1.6666666667 rpm
Reynold 88,695.78
Npo 0.38
P 3829.9952819137 J/s
5.1361073916 hp
efisiensi 6.4201342395

Tangki asam phospat

Densitas 1685 kg/m3
Laju alir 26.32 kg/jam
Volume H3PO4 1.124652819 m3
Faktor keamanan 1.3495833828 1
Dt  24 V t  3
 
 11 π 

V silinder Vs 3 D3
 t
8

V tutup Vh Dt3

Vt total

Tinggi silinder (Hs) 1,5/1 Dt

6 Vh
tinggi tutup Hh 2
π Dt
 6 Vh
2
π Dt
tinggi tangki total Hs + Hh
4 Vl
2
tinggi larutan dalam tangki π Dt

Tebal dinding tangki

Jenis kontruksi
Max alllowable stress, S
Effisiensi sambungan, E
Faktor korosi, C

Tebal dinding tangki

Tekanan operasi, Po
Tekanan hidrostatis
Tekanan desain

Faktor Keamanan 20% lebih besar dari Pd

Perhitungan tebal bagian silinder

Tekanan maksimum silinder

Tebal tutup atas tangki, th

Tekanan maksimum head

Tangki bleaching
Komponen komposisi laju alir F7 (kg/jam)
Trigliserida 0.9440 50721.15
ALB 0.0343 1,842.72
Karoten 0.0004 22.1126466865
Air dan impurities 0.0012 67.1276774412
H3PO4 0.0004 22.38
Bleaching Earth 0.0196 1053.5096671356
Total 1.00 53,728.99
Densitas 896.19 kg/m3
Laju alir 53,728.99 kg/jam
Laju Volumetrik 59.95 m3
Faktor keamanan 71.94 1
Dt  24 V t  3
 
 11 π 
 1
 24 V t 3
 
 11 π 

3 D3
V silinder Vs  t
8

V tutup Vh Dt3

Vt total

Tinggi silinder (Hs) 1,5/1 Dt

6 Vh
tinggi tutup Hh 2
π Dt
tinggi tangki total Hs + Hh
4 Vl
2
tinggi larutan dalam tangki π Dt

Tebal dinding tangki

Jenis kontruksi
Max alllowable stress, S
Effisiensi sambungan, E
Faktor korosi, C

Tebal dinding tangki

Tekanan operasi, Po
Tekanan hidrostatis
Tekanan desain

Faktor Keamanan 20% lebih besar dari Pd

Perhitungan tebal bagian silinder

Tekanan maksimum silinder

Tebal tutup atas tangki, th

Tekanan maksimum head

Pengaduk
Da 1.2 m
W 0.24 m
E 1.3333333333
L 0.3
J 0.3333333333
N 1.6666666667 rpm
Reynold 92,670.13
Npo 0.38
P 3923.1493763895 J/s
5.2610290685 hp
efisiensi 6.5762863356 hp

Tangki Penampung T-105

Komponen komposisi laju alir F7 (kg/jam)
Trigliserida 0.9637 50619.7042897959
ALB 0.0351 1842.7205572087
Air dan impurities 0.0012 62.915744739

Total 1.00 52,525.34

Densitas 868.59 kg/m3

Laju alir 52,525.34 kg/jam
Laju Volumetrik 60.47 m3
Faktor keamanan 72.57 1
Dt  24 V t  3
 
 11 π 

V silinder Vs 3 D3
 t
8

V tutup Vh Dt3

Vt total

Tinggi silinder (Hs) 1,5/1 Dt

6 Vh
tinggi tutup Hh 2
π Dt
tinggi tangki total Hs + Hh
4 Vl
2
tinggi larutan dalam tangki π Dt

Tebal dinding tangki

Jenis kontruksi
Max alllowable stress, S
Effisiensi sambungan, E
Faktor korosi, C

Tebal dinding tangki

Tekanan operasi, Po
Tekanan hidrostatis
Tekanan desain

Faktor Keamanan 20% lebih besar dari Pd

Perhitungan tebal bagian silinder

Tekanan maksimum silinder

Tebal tutup atas tangki, th

Tekanan maksimum head

Tangki Penampung NaOH

Komponen komposisi laju alir F7 (kg/jam)
NaOH 0.1106 320.90361805
Air 0.8894 2580.5757494909
Total 1.00 2,901.48
Densitas 1,121.14 kg/m3
Laju alir 2,901.48 kg/jam
Laju Volumetrik 2.59 m3
Volume Larutan 31.0557852661 m3
Faktor keamanan 37.27 1
Dt  24 V t  3
 
 11 π 

V silinder Vs 3 D3
 t
8

V tutup Vh Dt3

Vt total

Tinggi silinder (Hs) 1,5/1 Dt

 6 Vh
tinggi tutup Hh 2
π Dt
tinggi tangki total Hs + Hh
4 Vl
2
tinggi larutan dalam tangki π Dt

Tebal dinding tangki

Jenis kontruksi
Max alllowable stress, S
Effisiensi sambungan, E
Faktor korosi, C

Tebal dinding tangki

Tekanan operasi, Po
Tekanan hidrostatis
Tekanan desain

Faktor Keamanan 20% lebih besar dari Pd

Perhitungan tebal bagian silinder

Tekanan maksimum silinder

Tebal tutup atas tangki, th

Tekanan maksimum head

Pengaduk
Da 0.9 m
W 0.18 m
E 1
L 0.225
J 0.25
N 1.6666666667 rpm
Reynold 1,890,262.67
Npo 0.8
P 2451.923977104 J/s
3.2880836491 hp
efisiensi 4.1101045613 hp
Tangki Netralisasi
Komponen komposisi laju alir F7 (kg/jam)
Trigliserida 0.91327 50,619.7043
ALB 0.03325 1,842.7206
Air & Impurities 0.00114 62.9157
NaOH 0.05235 2,901.4794
Total 1.00000 55,426.8200

Densitas 847.34 kg/m3

Laju alir 55,426.82 kg/jam
Laju Volumetrik 65.41 m3

RCOOH + NaOH RCOONa + H2O

mol ALB 7.1981271766 kmol/jam

Cao ALB 0.2200828906 kmol/m3
Ca ALB 0.00578818 kmol/m3
ra 6,958.58 mol/jam
k 1,202,204.38 20036.7397330051
t 0.0018477464

Volume larutan 32.7064369047

v per unit 32.7064369047
Faktor keamanan 39.25 1
Dt  24 V t  3
 
 11 π 

V silinder Vs 3 D3
 t
8

V tutup Vh Dt3

Vt total

Tinggi silinder (Hs) 1,5/1 Dt

6 Vh
tinggi tutup Hh 2
π Dt
tinggi tangki total Hs + Hh
4 Vl
2
tinggi larutan dalam tangki π Dt

Tebal dinding tangki

Jenis kontruksi
Max alllowable stress, S
Effisiensi sambungan, E
Faktor korosi, C

Tebal dinding tangki

Tekanan operasi, Po
Tekanan hidrostatis
Tekanan desain

Faktor Keamanan 20% lebih besar dari Pd

Perhitungan tebal bagian silinder

Tekanan maksimum silinder

Tebal tutup atas tangki, th

Tekanan maksimum head

Pengaduk
Da 0.9 m
W 0.18 m
E 1
L 0.225
J 0.25
N 2 rps
Reynold 55,604.12
Npo 0.38
P 1521.0478041376 J/s
2.04 hp
efisiensi 2.55 hp

Tangki Vacuum Dryer V-101

Komponen komposisi laju alir F7 (kg/jam)
Trigliserida 0.99785 50,530.1245
ALB 0.00100 50.7137
Air dan impurities 0.00115 58.1982

Total 1.00 50,639.0364

Densitas 831.31 kg/m3
Laju alir 50,639.04 kg/jam
Laju Volumetrik 60.91 m3
Volume larutan 60.9148173915
v per unit 60.9148173915
Faktor keamanan 73.10 1
Dt  24 V t 3
 
 11 π 

V silinder Vs 3 D3
 t
8

V tutup Vh Dt3

Vt total

Tinggi silinder (Hs) 1,5/1 Dt

6 Vh
tinggi tutup Hh 2
π Dt
tinggi tangki total Hs + Hh
4 Vl
2
tinggi larutan dalam tangki π Dt

Tebal dinding tangki

Jenis kontruksi
Max alllowable stress, S
Effisiensi sambungan, E
Faktor korosi, C

Tebal dinding tangki

Tekanan operasi, Po
Tekanan hidrostatis
Tekanan desain

Faktor Keamanan 20% lebih besar dari Pd

Perhitungan tebal bagian silinder

Tekanan maksimum silinder

Tebal tutup atas tangki, th

Tekanan maksimum head

Tangki Penampung distilat T-107

Komponen komposisi laju alir F7 (kg/jam)
Trigliserida 0.3950 48.5495
ALB 0.3097 38.0566841494
Air dan impurities 0.2953 36.2943715147

Total 1.00 122.9006

Densitas 906.89 kg/m3

Laju alir 122.90 kg/jam
Laju Volumetrik 0.14 m3
Volume larutan 3.2524531723
Faktor keamanan 3.90 1
Dt  24 V t  3
 
 11 π 

V silinder Vs 3 D3
 t
8

V tutup Vh Dt3

Vt total

Tinggi silinder (Hs) 1,5/1 Dt

6 Vh
tinggi tutup Hh 2
π Dt
tinggi tangki total Hs + Hh
4 Vl
2
tinggi larutan dalam tangki π Dt

Tebal dinding tangki

Jenis kontruksi
Max alllowable stress, S
Effisiensi sambungan, E
Faktor korosi, C
Tebal dinding tangki

Tekanan operasi, Po
Tekanan hidrostatis
Tekanan desain

Faktor Keamanan 20% lebih besar dari Pd

Perhitungan tebal bagian silinder

Tekanan maksimum silinder

Tebal tutup atas tangki, th

Tekanan maksimum head

Tangki Penampung T-108

Komponen komposisi laju alir F7 (kg/jam)
Trigliserida 0.9995 50479.4965860999
ALB 0.0003 12.6569877515
Air dan impurities 0.0003 10.1255902012

Total 1.00 50,502.28

Densitas 857.99 kg/m3

Laju alir 50,502.28 kg/jam
Laju Volumetrik 58.86 m3
Volume larutan 58.861217177 1
Faktor keamanan 70.63  24 V t 3
 
Dt  11 π 

V silinder Vs 3 D3
 t
8

V tutup Vh Dt3

Vt total

Tinggi silinder (Hs) 1,5/1 Dt

 6 Vh
tinggi tutup Hh 2
π Dt
tinggi tangki total Hs + Hh
4 Vl
2
tinggi larutan dalam tangki π Dt

Tebal dinding tangki

Jenis kontruksi
Max alllowable stress, S
Effisiensi sambungan, E
Faktor korosi, C

Tebal dinding tangki

Tekanan operasi, Po
Tekanan hidrostatis
Tekanan desain

Faktor Keamanan 20% lebih besar dari Pd

1
Perhitungan tebal bagian silinder  24 V t  3
 11 π 
 
Tekanan maksimum silinder
3

Tebal tutup atas tangki, th 8

Tekanan maksimum head

Tangki olein T-203

Komponen komposisi laju alir F7 (kg/jam)
olein 0.99954 37,861.1813
ALB 0.00025 9.4927
Air dan impurities 0.00021 8.1138

Total 1.00 37,878.7878

Densitas 887.41 kg/m3

Laju alir 37,878.79 kg/jam
Laju Volumetrik 42.68 m3
Volume larutan 3073.2782152311
v per unit 614.6556430462
Faktor keamanan 245.86 1
Dt  24 V t  3
 
 11 π 

V silinder Vs 3 D3
 t
8

V tutup Vh Dt3

Vt total

Tinggi silinder (Hs) 1,5/1 Dt

6 Vh
tinggi tutup Hh 2
π Dt
tinggi tangki total Hs + Hh
4 Vl
2
tinggi larutan dalam tangki π Dt

Tebal dinding tangki

Jenis kontruksi
Max alllowable stress, S
Effisiensi sambungan, E
Faktor korosi, C

Tebal dinding tangki

Tekanan operasi, Po
Tekanan hidrostatis
Tekanan desain

Faktor Keamanan 20% lebih besar dari Pd

Perhitungan tebal bagian silinder

Tekanan maksimum silinder

Tebal tutup atas tangki, th

Tekanan maksimum head

Tangki stearin T-204
Komponen komposisi laju alir F7 (kg/jam)
Trigliserida 0.99954 12,620.3938
ALB 0.00025 3.1642
Air dan impurities 0.00021 2.7046

Total 1.00 12,626.2626

Densitas 862.00 kg/m3

Laju alir 12,626.26 kg/jam
Laju Volumetrik 14.65 m3
Volume larutan 1054.6298237883
v per unit 527.3149118942
Faktor keamanan 632.78 1
Dt  24 V t 3
 
 11 π 

V silinder Vs 3 D3
 t
8

V tutup Vh Dt3

Vt total

Tinggi silinder (Hs) 1,5/1 Dt

6 Vh
tinggi tutup Hh 2
π Dt
tinggi tangki total Hs + Hh
4 Vl
2
tinggi larutan dalam tangki π Dt

Tebal dinding tangki

Jenis kontruksi
Max alllowable stress, S
Effisiensi sambungan, E
Faktor korosi, C

Tebal dinding tangki

Tekanan operasi, Po
Tekanan hidrostatis
Tekanan desain

Faktor Keamanan 20% lebih besar dari Pd

Perhitungan tebal bagian silinder

Tekanan maksimum silinder

Tebal tutup atas tangki, th

Tekanan maksimum head

Filter Press
Komponen komposisi laju alir F7 (kg/jam)
Trigliserida 0.94402 50721.15
ALB 0.03430 1842.72
karoten 0.00041 22.11
air Impurities 0.00125 67.13
H3PO4 0.00042 22.38
BE 0.01961 1053.51
Total 1.00000 53,728.99

Komponen komposisi laju alir F15

Trigliserida 1.9274393548 50619.7042897959
ALB 0.0701650113 1842.7205572087
Air 0.002395634 62.9157
Karoten 0 0
0
H3PO4 0 0
BE 0 0
Total 1 26262.6702958718

Densitas bahan 893.01 kg/m3

Laju alir bahan 53,728.99 kg/jam
Laju Volumetrik 180.50 m3/jam

Densitas cake 1849.90 kg/m3

Densitas Filtrat 1742.17 kg/m3

Massa Filtrat 52525.3405917436 kg/jam

Densitas Filt 1742.17 kg/m3
Volume filtrat 46.4239680809 m3/jam

Volume larutan 60.1658658785

v per unit 60.1658658785
Faktor keamanan 72.20 1
Dt  24 V t 3
 
 11 π 

V silinder Vs 3 D3
 t
0.04809375 8

V tutup Vh Dt3
Volume konis
Vt total
Diameter bukaan
Tinggi silinder (Hs) 1,5/1 Dt

tinggi tutup Hh
Tinggi konis
tinggi tangki total Hs + Hh +hk

Tebal dinding tangki

Jenis kontruksi
Max alllowable stress, S
Effisiensi sambungan, E
Faktor korosi, C

Tebal dinding tangki

Tekanan operasi, Po
Tekanan hidrostatis
Tekanan desain

Faktor Keamanan 20% lebih besar dari Pd

Perhitungan tebal bagian silinder

Tekanan maksimum silinder

OD 126.6601727336 in 0,885 P.D

th  C
S.E  0,1.P
Tebal tutup atas tangki, th

Tekanan maksimum head

ID 125.98432
OD 126.6601727336 in
icr 7.599610364 in
r=OD 126.6601727336
sf 1 1/2 - 3 2.25
AB 55.392549636 in
BC 119.0605623695
b 21.2700263413
 52,649.16 kg/jam
57,914.07 kg/jam
928 kg/m3

4493.3333803448 m3
898.666676069 m3

1078.4000112828 m3
`4:3

9.3760624742 m 9.5 R 4.75 m

374.01595 in R 187.00798 in
31.1679790026 ft
1009.5590625 m3

112.1732291667 m3

1121.7322916667 m3

14.25 m 14.25

2.375 m 2.375

16.625 m

11.1014125222 13.47 m

Carbon steel SA-516 70

12900 psi
1
0.125 in/tahun

1 atm 14.7 psi

100,960.69 N/m2 0.9964045008 atm
 2.3956854009 atm 35.2165753939 psi

0.6363632192 in

0.6356650262 in

Fluida dingin selisih

Temp tinggi t2 104 144
Temp rendah t1 86 162
Selisih t2-t1 18 -18

kg/jam
lb/jam

kg/jam
lb/jam

in 3/4
in 0.0875 ft

in 0.0618333333
in2

ft
lb/hr.ft2

btu/lbm F

btu/h ft F
btu/lbm F
Btu/hr ft2 oF

in2
ft2
lb/hr ft2
cp 69.3794482567 lbm/ft‧jam

1.5
F
Btu/lbm oF
btu/lbm F
btu/h ft oF

Btu/jam ft2 oF

ft2/ft
ft
ft
m
ft2

19,554.09 lbm/jam
248 oF
 248 oF

116071.52651975
104 oF
122 oF

59,790,858.52 Btu/jam

Fluida dingin selisih

t2 122 126
t1 104 144
t2-t1 18 -18

19,554.09 lbm/jam
 116,071.53 lbm/jam

fig 28 kern
69.3794482567 lb/ft.hr

0.0300105671 btu/h ft oF
0.4577324 Btu/lbm oF

0.0516666667 ft
Densitas( kg/m3) Visc (cp)
875.30
848.70
943.7
1,002.00 23.68
1,685.00 9.40
874.91 23.67 0.023673934 Kg/m.s

3.6889732575 m 4 R 2m
157.4804 in R 78.7402 in
13.1233595801 ft
75.36 m3 6.5616833

8.3733333333 m3

83.7333333333 m3

6.00 m 6

1.00 m 1

8m

4.1268774288 m

Carbon steel SA-516 70

12900 psi
1
0.125 in/tahun

ts P.D
 C
S.E - 0,6 P
1 atm 14.7 psi
Ph = ρ x g x H l 35384.234877 N/m2 0.3492152468 atm
 Pd = Ph + Po 1.6190582961 atm 23.800156953 psi

0.2704345688 in

51.0752245409 psi
P.D
th  C
2S.E  0,2.P 0.2703003826 in

25.5679818149

100

1.0104010107 m 1 R 0.5 m
39.3701 in R 19.68505 in
3.280839895 ft
1.1775 m3 1.6404208

0.1308333333 m3

1.3083333333 m3

1.50 m 1.5

0.25 m 0.25
 1.75 m

1.2660120836 m

Carbon steel SA-516 70

12900 psi
1
0.125 in/tahun

ts P.D
 C
S.E - 0,6 P
1 atm 14.7 psi
Ph = 20905.6575372 N/m2 0.2063227983 atm
Pd = Ph + Po

1.447587358 atm 21.279534162 psi

P.R
ts  C 0.1575041626 in
S.E  0,6.P
122.1742084248 psi 8.3134617747 atm
P.D
th  C
2S.E  0,2.P 0.1574773492 in

61.2611631453 psi
4.1685748952 atm

Densitas( kg/m3) Visc (cp)

875.10
848.70
943.7
1,002.00 23.68
1,685.00 9.40
1970 0
896.19 23.21 0.0232097392 Kg/m.s

3.6837772571 m 4 R 2m
 157.4804 in R 78.7402 in
13.1233595801 ft
75.36 m3 6.5616833

8.3733333333 m3

83.7333333333 m3

6.00 m 6

1.00 m 1

7m

4.1066505074 m

Carbon steel SA-516 70

12900 psi
1
0.125 in/tahun

ts P.D
 C
S.E - 0,6 P
1 atm 14.7 psi
Ph = ρ x g x H l 36067.2133351 N/m2 0.3559557201 atm
Pd = Ph + Po

1.6271468641 atm 23.919058902 psi

0.2711619469 in

51.0752245409 psi 3.4754628847 atm

P.D
th  C
2S.E  0,2.P 0.2710264158 in

25.5679818149 psi
1.7397979673 atm
100

7 hp

Densitas( kg/m3) Visc (cp)

869.15 23.68
848.70
1,002.00

868.59 23.68 0.02368 Kg/m.s

3.6943762199 m 4 R 2m
157.4804 in R 78.7402 in
13.1233595801 ft
75.36 m3 6.5616833

8.3733333333 m3

83.7333333333 m3

6.00 m 6

1.00 m 1

7m

4.1479705256 m
 Carbon steel SA-285 A
12900 psi
1
0.125 in/tahun

ts P.D
 C
S.E - 0,6 P
1 atm 14.7 psi
Ph = ρ x g x H l 35308.3488547 N/m2 0.3484663099 atm

Pd = Ph + Po 1.6181595719 atm 23.786945707 psi

0.27035375 in

51.0752245409 psi 3.4754628847 atm

P.D
th  C
2S.E  0,2.P 0.2702197128 in

25.5882683383 psi
1.7411783833 atm

Densitas( kg/m3) Visc (cp)

2,130
995.68 0.80
1,121.14 0.80 0.0008007 Kg/m.s

2.9584953424 m 3 R 1.5 m
118.1103 in R 59.05515 in
9.842519685 ft
31.7925 m3 4.9212625

3.5325 m3

35.325 m3

4.50 m 4.5
 0.75 m 0.75

6m

3.8957233215 m

Carbon steel SA-516 70

12900 psi
1
0.125 in/tahun

ts P.D
 C
S.E - 0,6 P
1 atm 14.7 psi
Ph = 42802.8215439 N/m2 0.4224310046 atm
Pd = Ph + Po

1.7069172056 atm 25.091682922 psi

0.2400018956 in

54.4716126891 psi 3.70657339 atm

P.D
th  C
2S.E  0,2.P 0.2398900292 in

27.2703519271 psi
1.8556373825 atm

100

4 hp
Densitas( kg/m3) Visc (cp)
831.09
848.70
1,002.00 23.68
1126.5 1.01 sumber liquifl
847.3380961806 24.69 0.0246868 Kg/m.s

32.7064369047

3.0100090139 m 3 R 1.5 m
118.1103 in R 59.05515 in
9.842519685 ft 4.9212598
31.7925 m3 4.9212625

3.5325 m3

35.325 m3

4.50 m 4.5

0.75 m 0.75

6.00 m 6 m

4.1293612038 m
 Carbon steel SA-516 70
12900 psi
1
0.125 in/tahun

1 atm 14.7 psi

Ph = ρ x g x H l 34289.8575963 N/m2 0.3384145827 atm

Pd = Ph + Po 1.6060974993 atm 23.60963324 psi

P.D
ts  C 0.2332017981 in 1/4
S.E - 0,6 P
54.4716126891 psi 3.70657339 atm
P.D
th  C
2S.E  0,2.P 0.2331027643 in 1/4

27.2934310424 psi
1.8572078231 atm

36 HZ 2160 rpm

120 rpm

7 hp

Densitas( kg/m3) Visc (cp)

831.09
848.70
1,002.00

831.31 0 Kg/m.s
 3.7033750844 m 4 R 2m
157.4804 in R 78.7402 in
13.1233595801 ft
75.36 m3 6.5616833

8.3733333333 m3

83.7333333333 m3

6.00 m 6

1.00 m 1

7.00 m 14.88 m

4.1832391766 m

Carbon steel SA-285 A

12900 psi
1
0.125 in/tahun

0.01 atm 0.147 psi

Ph = ρ x g x H l 34080.1311868 N/m2 0.336344744 atm

Pd = Ph + Po 0.4156136928 atm 6.1095212843 psi

P.D
ts  C 0.1623024549 in
S.E - 0,6 P
101.908356422 psi 6.9344523411 atm
P.D
th  C
2S.E  0,2.P 0.1622936211 in
 P.D
th  C
2S.E  0,2.P

51.0752245409 psi
3.4754628847 atm

Densitas( kg/m3) Visc (cp)

881.40
848.70
1,002.00

906.89 0 Kg/m.s

1.3945274552 m 1.5 R 0.75 m

59.05515 in R 29.527575 in
4.9212598425 ft
3.9740625 m3 2.4606313

0.4415625 m3

4.415625 m3

2.25 m 2.25

0.38 m 0.38

3.00 m 3 m

1.5914455328 m

Carbon steel SA-516 70

12900 psi
1
0.125 in/tahun

P.D
 C
S.E - 0,6 P
ts P.D
 C
S.E - 0,6 P
1 atm 14.7 psi
Ph = 14143.9883802 N/m2 0.1395903122 atm
Pd = Ph + Po

1.3675083746 atm 20.102373107 psi

0.1710565765 in

81.6040445242 psi 5.5528258669 atm

P.D
th  C
2S.E  0,2.P 0.1710206854 in

40.8796022827 psi
2.7816919407 atm

Densitas( kg/m3) Visc (cp)

857.96
848.70
978.86

857.99 Kg/m.s

3.661281583 m 4 R 2m
157.4804 in R 78.7402 in
13.1233595801 ft
75.36 m3 6.5616833

8.3733333333 m3

83.7333333333 m3

6.00 m 6
 1.00 m 1

7m

5.0197359748 m

Carbon steel SA-516 70

12900 psi
1
0.125 in/tahun

ts P.D
 C
S.E - 0,6 P
1 atm 14.7 psi
Ph = 42207.408765 N/m2 0.4165547374 atm
Pd = Ph + Po

1.6998656849 atm 24.988025567 psi

0.2777016712 in

51.0752245409 psi 3.4754628847 atm

P.D
th  C
2S.E  0,2.P 0.2775537467 in

25.5679818149 psi
1.7397979673 atm

Densitas( kg/m3) Visc (cp)

887.40 Densitas olein pada suhu kamar
848.70
1,002.00

887.41 0 Kg/m.s
 5.7278436231 m 5.8 R 2.9 m
228.34658 in R 114.17329 in
19.0288713911 ft
229.74438 m3 9.5144408

25.5271533333 m3

255.2715333333 m3

8.70 m 13

13.70
1.45 m 2.15

15.15 m 14.88 m

22.3092197533 m

Carbon steel SA-516 70

12900 psi
1
0.125 in/tahun

ts P.D
 C
S.E - 0,6 P
1 atm 14.7 psi
Ph = ρ x g x H l 194015.822283 N/m2 1.9147872912 atm
Pd = Ph + Po

3.4977447495 atm 51.416847817 psi

0.5811630509 in 5/8

70.3851624498 psi 4.7894262224 atm

P.D
th  C
2S.E  0,2.P 0.5802536006 in

35.2502811497 psi
2.3986393582 atm
Densitas( kg/m3) Visc (cp) Densitas stearin pada suhu kamar

862.00 0 Kg/m.s

suhu 30

7.849541638 m 8 R 4m
314.9608 in R 157.4804 in
26.2467191601 ft
602.88 m3 13.123367

66.9866666667 m3

669.8666666667 m3

12.00 m 12

2.00 m 2

14.00 m m

9.162584499 m

Carbon steel SA-516 70

12900 psi
1
0.125 in/tahun

ts P.D
 C
S.E - 0,6 P
 1 atm 14.7 psi
Ph = 77401.8488134 N/m2 0.7638968548 atm
Pd = Ph + Po

2.1166762258 atm 31.115140519 psi

0.5053973989 in

51.0752245409 psi 3.4754628847 atm

P.D
th  C
2S.E  0,2.P 0.504938524 in

25.5679818149 psi
1.7397979673 atm

Densitas( kg/m3) Visc (cp)

871.74
848.70
943.70
1,002.00
1,685.00
1,970.00
893.01

Komponen komposisi laju alir F14

BE 0.8752606973 1053.5096671
Trigliserida 0.0842787257 101.44229317
karoten 0.018371289 22.112646687
H3PO4 0.0185899948 22.37589248
Impurities 0.0034992931 4.2119327022
Total 1 1203.6524322

Massa cake 1203.65243217 kg/jam

Densitas cake 1849.90 kg/m3
Volume cake 2.1759871316 m3/jam
W 0.0224022891
porositas 0.0582335712
Asumsi Cake thi 1.5 inch 0.0381 m
r 0.0458313042
A 55.8443833225 m2
 3.2250911696 m 3.2 R 1.6 m
125.98432 in R 62.99216 in
10.498687664 ft
38.58432 m3 5.2493467

4.202496 m3
5.9703296 m3
48.7571456 m3
1.0666666667 m
4.80 m 4.5

0.80 m 0.75
1.0666666667
6.37 m m

Carbon steel SA-516 70

12900 psi
1
0.125 in/tahun

ts P.D
 C
S.E - 0,6 P
2.467308167 atm 14.7 psi
Ph = ρ x g x H l N/m2 atm

Pd = Ph + Po 2.9607698004 atm 43.523316066 psi

0.3379603825 in 3/8
 76.5219443581 psi 5.2070094625 atm

0,885 P.D
th  C
S.E  0,1.P
0.3131518918 in

43.3725710795 psi
2.9513284055 atm

in
 107
0.526126
Pompa (P101)

Komponen F (kg/jam) Fraksi Densitas( kg/m3) Visc (cp)

Trigliserida 50,763.24 96.338% 928 35.41
ALB 1,843.06 3.500% 875.3041092048 17.8595779
Air & impurities 52.6589 0.120% 1002 0.656

Suhu 40 C
Laju Alir massa CPO 52,649.16 kg/jam 116,071.5265 lb/jam
Densitas CPO 925.8546838222 kg/m3 57.7994483733 lbm/ft3
Viskositas CPO 34.7391582274 cp 0.0233436365 lbm/ft.s
Laju alir volumetrik

Laju alir volume, Qf F/density 2008.1770636 ft3/jam 0.557827

0 ,45
ID optimum 5.082056195 in Diopt  3,9 q f ρ 0 ,13

Diameter nominal 6 in 0.50 ft

Outside diameter 6.625 in 0.5520833333 ft
Schedule number 80
Inside diameter 5.761 in 0.4800833333 ft
Inside sectional area 0.181 ft2

Kecepatan linear fluida Qf 3.0819169177 ft/s

A
Bilangan Reynold ρDV 3,663.4708
Nre 
μ
ε 0.00015 ft
Equivalent rougness, ε/D 0.0003124458
Faktor fanning, f 0.01

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 82.0209973753 25
Pipa lurus vertikal 36.0892388451 11
Elbow 90 7 32 107.5386666667
Gate valve (full open) 1 7 3.3605833333
Sharp edge exit (k=1) 1 54 25.9245
Sharp edge exit (k=0,5) 1 23 11.0419166667
Total 265.9759028871
hal 484 timmerhause
Friction pada pipa 3.2710897073 ft.lbf/lb
Friction sudden E 0.1476253013 Z1
Friction sudden C 0.0738126507 Z2
F, Total gesekan 3.4925276593

delta Z 36.0892388451 ft 11
g/gc 1 lbf/lbm
static head, delta Z* g/gc 36.0892388451
Velocity 0
Delta pv 0
Zh 29.5275590551 ft 9
P2 3822.89324919 lbf/ft2 1
P3 2116.216624 lbf/ft2
(P3-P2)/density -29.527559055 lbf.ft/lbm
Wo atau Wf 10.0542074494 ft.lbf/lb
Kapasitas Pompa 0.5578269621 ft3/s 250.37013
efisiensi pompa 50%
P teoritis 0.589397579 hp
BHP 1.1787951581 hp
efisiensi motor 80%
Daya motor pompa 1.4734939476 hp pompa dipilih >1,5 hp
3.5 hp

Pompa (P102)

Komponen F (kg/jam) Fraksi Densitas( kg/m3) Visc (cp)

H3PO4 22.3758924804 0.8500
Air 3.95 0.1500
total 26.3246 1 1,685.00 9.40

Suhu 30 C
Laju Alir massa H3PO4 26.32 kg/jam 58.0358 lb/jam
Densitas 1,685.00 kg/m3 105.1915297408 lbm/ft3
Viskositas 9.40 cp 0.0063165084 lbm/ft.s
Laju alir volumetrik

Laju alir volume, Qf F/density 0.5517151749 ft3/jam 0.0001533

ID optimum 0.1901221613 in

Diameter nominal 0.125 in

Schedule number 80
Inside diameter 0.215 in 0.0179166667 ft
Outside diameter 0.405 in 0.03375 ft
Inside sectional area 0.00025 ft2

Kecepatan linear fluida Qf 0.613016861 ft/s

A
Bilangan Reynold ρDV 182.9083
Nre 
μ
ε 0.000046 m 0.00015 ft
Equivalent rougness, ε/D 0.008372093
Faktor fanning, f 0.0874755443

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 13.1233595801 4
Pipa lurus vertikal 36.0892388451 11
Elbow 90 5 32 2.8666666667
Gate valve (full open) 1 7 0.1254166667
Sharp edge exit (k=1) 1 54 0.9675
Sharp edge exit (k=0,5) 1 23 0.4120833333
Total 53.5842650919
hal 484 timmerhause
Friction pada pipa 6.1113407101 ft.lbf/lb z1
z2
alpha 0.5
Friction sudden E 0.01168137
Friction sudden C 0.005840685
F, Total gesekan 6.1288627651
delta Z 29.5275590551 ft 9
g/gc 1 lbf/lbm
static head, delta Z* g/gc 29.5275590551
Velocity 0
Delta pv
Zh 29.5275590551 ft 9
P2 5222.26573052 lbf/ft2
P3 2116.216624 lbf/ft2
(P3-P2)/density -29.527559055 lbf.ft/lbm

Wo atau Wf 6.1288627651 ft.lbf/lb

Kapasitas Pompa 0.0001532542 ft3/s 0.0687853
efisiensi pompa 18%
P teoritis 0.000179643 hp
BHP 0.0009980169 hp
efisiensi motor 80%
Daya motor pompa 0.0012475211 hp pompa dipilih >1,5 hp
0.5 hp

Pompa (P103)

Komponen komposisi laju alir F7 (kg/ Densitas( kg/m3) Visc (cp)

Trigliserida 0.9628985507 50721.146583 875.3041092048
ALB 0.0349825087 1842.72055721 848.7
Karoten 0.0004197901 22.1126466865 943.7
Air dan impurities 0.0012743628 67.1276774412 1002 23.68
H3PO4 0.0004247876 22.3758924804 1685 9.4
Total 1 52,675.48 874.9075479518 23.673934

Laju Alir massa 52,675.48 kg/jam 116,129.5622 lb/jam

Densitas 874.91 kg/m3 54.6189100005 lbm/ft3
Viskositas 23.67 cp 0.0159081492 lbm/ft.s
Laju alir volumetrik

Laju alir volume, Qf F/density 2126.17868471 ft3/jam 0.5906052

ID optimum 5.1761036864 in

Diameter nominal 6 in
Outside diameter 6.625 in 0.5520833333 ft
Schedule number 80
Inside diameter 5.761 in 0.4800833333 ft
Inside sectional area 0.181 ft2

Kecepatan linear fluida Qf 3.2630121005 ft/s

A
Bilangan Reynold ρDV 5,378.4692
Nre 
μ
ε 0.000046 m 0.00015 ft
Equivalent rougness, ε/D 0.0003124458
Faktor fanning, f 0.0078

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 13.1233595801 4
Pipa lurus vertikal 36.0892388451 11
Elbow 90 3 32 46.088
Gate valve (full open) 1 7 3.3605833333
Sharp edge exit (k=1) 1 54 25.9245
Sharp edge exit (k=0,5) 1 23 11.0419166667
Total 135.6275984252
hal 484 timmerhause
Friction pada pipa 1.4584392781 ft.lbf/lb z1
z2
alpha 1
Friction sudden E 0.1654841151
Friction sudden C 0.0827420576
F, Total gesekan 1.7066654509
delta Z 29.5275590551 ft 9
g/gc 1 lbf/lbm
static head, delta Z* g/gc 29.5275590551
Velocity 0
Delta pv
Zh 22.9658792651 ft 7
P2 3370.58791666 lbf/ft2
P3 2116.216624 lbf/ft2
(P3-P2)/density -22.965879265 lbf.ft/lbm

Wo atau Wf 8.2683452409 ft.lbf/lb

Kapasitas Pompa 0.5906051902 ft3/s 265.08202
efisiensi pompa 52%
P teoritis 0.4849491481 hp
BHP 0.9325945155 hp
efisiensi motor 80%
Daya motor pompa 1.1657431444 hp
1 hp

Pompa (P104)

Komponen komposisi laju alir F7 (kg/ Densitas( kg/m3) Visc (cp)

Trigliserida 0.944018187 50721.146583 875.1
ALB 0.0342965772 1842.72055721 848.7
Karoten 0.0004115589 22.1126466865 943.7
Air dan impurities 0.0012493753 67.1276774412 1002 23.68
H3PO4 0.0004164584 22.3758924804 1685 9.4
Bleaching Earth 0.0196078431 1,053.51 1970 0
Total 1 53728.9930239 896.1872661708 23.209739
Laju Alir massa 53,728.99 kg/jam 118,452.1535 lb/jam
Densitas 896.19 kg/m3 55.9473646663 lbm/ft3
Viskositas 23.21 cp 0.0155962247 lbm/ft.s
Laju alir volumetrik

Laju alir volume, Qf F/density 2117.20702443 ft3/jam 0.5881131

ID optimum 5.1824286425 in

Diameter nominal 6 in
Outside diameter 6.625 in 0.5520833333 ft
Schedule number 80
Inside diameter 5.761 in 0.4800833333 ft
Inside sectional area 0.181 ft2

Kecepatan linear fluida Qf 3.2492434383 ft/s

A
Bilangan Reynold ρDV 5,595.7594
Nre 
μ
ε 0.000046 m 0.00015 ft
Equivalent rougness, ε/D 0.0003124458
Faktor fanning, f 0.0081

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 13.1233595801 4
Pipa lurus vertikal 22.9658792651 7
Elbow 90 3 32 46.088
Gate valve (full open) 1 7 3.3605833333
Sharp edge exit (k=1) 1 54 25.9245
Sharp edge exit (k=0,5) 1 23 11.0419166667
Total 122.5042388451
hal 484 timmerhause
Friction pada pipa 1.3564661022 ft.lbf/lb z1
z2
alpha 1
Friction sudden E 0.1640905024
Friction sudden C 0.0820452512
F, Total gesekan 1.6026018557
delta Z 16.4041994751 ft 5
g/gc 1 lbf/lbm
static head, delta Z* g/gc 16.4041994751
Velocity 0
Delta pv
Zh 9.842519685 ft 3
P2 2666.87966205 lbf/ft2
P3 2116.216624 lbf/ft2
(P3-P2)/density -9.842519685 lbf.ft/lbm

Wo atau Wf 8.1642816457 ft.lbf/lb

Kapasitas Pompa 0.5881130623 ft3/s 263.96347
efisiensi pompa 52%
P teoritis 0.4884225972 hp
BHP 0.9392742254 hp
efisiensi motor 80%
Daya motor pompa 1.1740927817 hp pompa dipilih >1,5 hp
1.5 hp

Pompa (P105)

Trigliserida 0.9637 50619.7042898 869.15 23.68

ALB 0.0351 1842.72055721 848.70
Air dan impurities 0.0012 62.915744739 1,002.00

Total 1.00 52,525.34 868.59 23.68

Laju Alir massa 52,525.34 kg/jam 115,798.5541 lb/jam

Densitas 868.59 kg/m3 54.2246224807 lbm/ft3
Viskositas 23.68 cp 0.0159122253 lbm/ft.s
Laju alir volumetrik

Laju alir volume, Qf F/density 2135.53453747 ft3/jam 0.593204

0,36
Diopt  3 q f μ 0,18
ID optimum 5.181458228 in 0 ,45
Diopt  3,9 q f ρ 0 ,13
Diameter nominal 6 in
Outside diameter 6.625 in 0.5520833333 ft
Schedule number 80
Inside diameter 5.761 in 0.4800833333 ft
Inside sectional area 0.181 ft2

Kecepatan linear fluida Qf 3.2773703767 ft/s

A
Bilangan Reynold ρDV 5,361.7649
Nre 
μ
 ρDV
Nre 
μ
ε 0.000046 m 0.00015 ft
Equivalent rougness, ε/D 0.0003124458
Faktor fanning, f 0.008

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 13.1233595801 4
Pipa lurus vertikal 36.0892388451 11
Elbow 90 4 32 61.4506666667
Gate valve (full open) 1 7 3.3605833333
Sharp edge exit (k=1) 1 54 25.9245
Sharp edge exit (k=0,5) 1 23 11.0419166667
Total 150.9902650919
hal 484 timmerhause
Friction pada pipa 1.6799574863 ft.lbf/lb z1
z2
alpha 1
Friction sudden E 0.1669436833
Friction sudden C 0.0834718417
F, Total gesekan 1.9303730114
delta Z 29.5275590551 ft 9
g/gc 1 lbf/lbm
static head, delta Z* g/gc 29.5275590551
Velocity 0
Delta pv
Zh 22.9658792651 ft 7
P2 3361.53275709 lbf/ft2
P3 2116.216624 lbf/ft2
(P3-P2)/density -22.965879265 lbf.ft/lbm

Wo atau Wf 8.4920528014 ft.lbf/lb

Kapasitas Pompa 0.5932040382 ft3/s 266.24846
efisiensi pompa 52%
P teoritis 0.49665022 hp
BHP 0.955096577 hp
efisiensi motor 80%
Daya motor pompa 1.1938707212 hp
1.5 hp
 sumber TGA manik

ft3/s

0 ,45
qf ρ 0 ,13

m
m
 0m
11 m

gal/menit

pompa dipilih >1,5 hp

ft3/s
m
m

2
11

gal/menit
pompa dipilih >1,5 hp

0.023674 Kg/m.s

ft3/s

m
m
 2
11

gal/menit

0.02321 Kg/m.s
ft3/s

m
m tinggi leaf filter 3 m

2
7

m
 m

gal/menit

pompa dipilih >1,5 hp

ft3/s
m
m

2
11

gal/menit
Hopper (HP-101)

Laju alir massa 1053.5096671356 kg/jam

Densitas 1970 kg/m3
Laju alir volume 0.5347764808 m3/jam
Volume bahan 38.5039066161 m3
Volume hopper 46.2046879393 m3

Diameter Silo 3.2390251085 3.5

Vs 50.4853125 m3
Vk 7.811825 m3
Diameter output kon 1.1666666667
Hs 5.25
Hk 1.1655
Tinggi Hopper 6.4155 m
Luas Permukaan hopper 22.45425 m2
Luas permukaaan konis 23.4612 m2

Tebal dinding
Jenis kontruksi Carbon steel
Max alllowable stress, S 20,000
Effisiensi sambungan, E 0.85
Faktor korosi, C 0.125

Tebal plat silinder 0.1846071183

Hitung Support
tebal plat (t) 0.25 in
berat hopper (w) 75852.6960 kg

Lug Support Stress Buthod, 1995

W 75,852.6960 kg 167,226.57 lbm
n 4
Q 41806.64240393 lbm
R 1.75 m 68.8976378 in
Buthod, 1995
H 5 in
2A 30 in
A 15 in
2B 30 in
B 15 in
B/A 1 in
R/t 275.6 in P=F/A
 D A/R x (B/A)1/3
0.2177 P total
C 1,2,3,4 1
Untuk R/t = 275,6 in dan D = 0,2177,dari grafik di dapat:
K1 = 5K2= 0,003 K3= 6,8 K4= 0,003
K1 5.5
K2 0.003
K3 6.8
K4 0.003

Longitudinal Stress 11032.02156678 Stress due to IP

809.058070141 the sum of tensional
5.5
4.9606299213 tekanan tidak meleb
0.050164582
63.2917932503
11,032.02 psi

Circumferential Stre809.058070141 Stress due to IP

6.8 the sum of tensional
4.9606299213
tekanan tidak meleb

9,515.03 psi

Centrifuge
Komponen komposisi laju alir F21 (kg/jam) Densitas( k Visc (cp)
Sabun 0.42409 2,030.4565 2,120.00
Air dan impurities 0.56497 2,704.9730 1,002.00
NaOH 0.00890 42.6302 1,126.50
Gliserol 0.00203 9.7239 1,260.00
Total 1.00000 4,787.7836 1,477.77

Komponen komposisi laju alir F22 Densitas

Trigliserida 0.9978492515 50530.1245371058 831.09
ALB 0.0010014739 50.7136719009 881.40
Air dan impurities 0.0011492747 58.1981609572 1,002.00
Total 1 50,639.0364 831.34

V filtrat 1.6199392491 m3/jam

7.132377935 gal/min

V liquid 30.456208964 m3/jam

134.094653809 gal/min
Plate And Frame Filter

Bahan Masuk 16,835.02 kg/jam

37,114.23 lb/jam

Densitas 891.675 kg/m3

55.6654517605 lb/ft2

Volume Bahan masu18.8802162597 m3/jam

666.737329306 ft3/jam

Massa filtrat 12,626.26 kg/jam

27,835.68 lb/jam

Densitas 891.30 kg/m3

olein
55.6420412753 lb/ft2

Volume filtrat 14.166119853 m3/jam

500.263386157 ft3/jam

Massa padatan 4,208.75 kg/jam

9,278.56 lb/jam

Densitas 892.80 kg/m3

Stearin
55.7356832162 lb/ft2

Volume padatan 4.7141064161 m3/jam

166.474296625 ft3/jam

Berat padatan dalam 0.25 1640

1.64

Tebal cake, L 0.04 m luas frame

Porositas 0.0016801075
pf 892.80 kg/m3
Volume filtrat 14.166119853 m3/jam
pc 891.30 kg/m3
w 0.25

35.5921008065 A 6.720430107527E-05 A 14.166119853

35.5921008065 A 0.02 A 4215.8372682599

 35.5721008065 A 4215.8372682599
A 118.51527
A 120
jumlah Plate 44.6163 45
Panjang 6060 mm 6.06 m
Lebar 1800 mm 1.8 m
Tingi 1600 mm 1.6 m
Ukuran Plate 1000 mm2 1 m2
Tenaga motor 5.5 Kw

Bak Penampung Stearin

Laju Cake 4,208.75 kg/jam

Densitas 892.80 kg/m3

Volume cairan 4.7141064161 m3

Volume tangki 5.6569276994 m3

Panjang 6.06
Tinggi 1.6818037489 m 1.7
Lebar 1.7 m

Koil Pemanas

Fluida Panas Fluida dingin

T1 (oF) 248 Temp tinggi t2 104
T2 (oF) 248 Temp rendah t1 75.2
T1-T2 (oF) 0 Selisih t2-t1 28.8

LMTD 157.962670495 F

Beban Panas 433,810.90 kj/jam Laju cake

411173.341547 btu/jam
massa steam 255.409743659 kg/jam
563.08 lb/jam

spec coil
nominal size 0.75 in 3/4
OD 1.05 in 0.0875 ft
Schedul numb 80
ID 0.742 in
Flow Area 0.432 in2
surface per lin ft 0.275 ft2/ft
L 6.06 m
 19.881648 ft
G' 233.348732915
ho 901.389487015 btu/jam ft F
hio 1500 btu/jam ft F
Uc 563.04245431 btu/jam ft F

Rd 0.03
hd 33.3333333333
Ud 31.4702276638
A 82.7123952057 ft2
n 15.128139589 buah
 Hopper (HP-101)

Laju alir massa

Densitas
Laju alir volume
Volume bahan
Volume hopper

m R 1.75 m Diameter Silo

68.89764 in Vs
Vk
Diameter output kon
Hs
Hk
Tinggi Hopper
Luas Permukaan hopper
Luas permukaaan konis

Tebal dinding
SA-516 70 Jenis kontruksi
psi Max alllowable stress, S
Effisiensi sambungan, E
in/tahun Faktor korosi, C

1/4 Tebal plat silinder

Hitung Support
tebal plat (t)
berat hopper (w)

Lug Support Stress

W
n
Q
R

H
2A
A
2B
B
B/A
32,331.12 N/M2 R/t
4.6892330459 psi
 D
19.389233046
C 1,2,3,4
Untuk R/t = 231 in dan D = 0,34
K1 = 5,
K1
K2
K3
K4

2,671.74 psi Longitudinal Stress

13,703.77 psi

17,000.00 psi

5,343.49 psi Circumferential Stres

14,858.52 psi

30,000.00 psi

manik
mm
m

297.6
selisih
144
172.8
-28.8

4,208.75 kg/jam
9278.7147381 lb/h
K stearin
Cp stearin
Viskositas stearin
 320.9036 kg/jam
2130 kg/m3
0.150659 m3/jam
10.84745 m3
13.01694 m3

2.123351 2.2 m R 1.1

50.48531 m3 43.30709
7.811825 m3
0.733333
3.3
0.7326
4.0326 m
mukaan hopper 8.87172 m2
mukaaan konis 5.826586 m2

Carbon steel SA-516 70

wable stress, S 20,000 psi
sambungan, E 0.85
0.125 in/tahun

0.1624673315 1/4

0.1875 in
23105.0605 kg

Buthod, 1995
23,105.0605 kg 50,937.94 lbm
4
12734.484765 lbm
1.1 m 43.3070866142 in
Buthod, 1995
5 in
20 in
10 in
20 in
10 in
1 in
231.0 in P=F/A 39,654.55 N/M2
5.7514056003 psi
 A/R x (B/A)1/3
0.2309
1
Untuk R/t = 231 in dan D = 0,3464,dari grafik di dapat:
K2= 0,003 K3= 6,8 K4= 0,004
4.2
0.005
7.1
0.003

10291.6631051 Stress due to IP 664.20 psi

784.13554674 the sum of tensional stre 10,955.87 psi
4.2
6.9291338583 tekanan tidak melebihi 17,000.00 psi
0.0532048597
37.51007502
10,291.66 psi

784.13554674 Stress due to IP 1,328.41 psi

7.1 the sum of tensional stre 10,155.80 psi
4.157480315
tekanan tidak melebihi 30,000.00 psi

8,827.39 psi
 0.0925 btu.jam ft2
126.146 Bti/lbm F
56 cp
135.4692 lbm/ft.jam
0.0376303333 lbm/ft det
m
in
Density Simulator Yaws Table 8-1
50 oC
Comp A B n Tc T T/Tc 1-T/Tc (1-T/Tc)^n
Laurat 0.28418 0.2655 0.2933 734 303 0.412807 0.587193 0.855428
Miristat 0.28169 0.26965 0.2836 756 323 0.427249 0.572751 0.853806
Palmitat 0.27973 0.26805 0.2947 776 323 0.416237 0.583763 0.853316
stearat 0.2798 0.26862 0.3025 799 323 0.404255 0.595745 0.85498
oleat 0.28245 0.26862 0.26812 781 323 0.413572 0.586428 0.86667
Linoleat 0.2583 0.23756 0.286 775 323 0.416774 0.583226 0.857096

Viscosity Simulator Yaws Table 22-1

Comp A B C D T B/T [X] C*T [Y] D*T^2 [Z]

Laurat -8.6022 1.8713E+03 1.5184E-02 -1.2043E-05 380 4.92E+00 5.77E+00 -1.739009
Miristat -6.7310 1.2666E+03 1.2388E-02 -1.0611E-05 380 3.33E+00 4.71E+00 -1.532228
Palmitat -9.4484 2.0983E+03 1.6578E-02 -1.2551E-05 380 5.52E+00 6.30E+00 -1.812364
stearat -3.5929 1.3465E+03 2.9104E-03 -2.7617E-06 380 3.54E+00 1.11E+00 -0.398789
oleat -6.1303 1.6893E+03 8.3740E-03 -6.4505E-06 380 4.45E+00 3.18E+00 -0.931452
Linoleat -2.5389 1.2657E+03 -2.6625E-04 -4.7215E-07 380 3.33E+00 -1.01E-01 -0.068178
B^-X [C] A*C (gr/cRho (kg/mFraksi (%)
3.109363 0.883619 883.6187 0.0020 1.767237
3.061865 0.862497 862.4967 0.0110 9.487463
3.075478 0.860303 860.3034 0.4430 381.1144
3.076628 0.860841 860.8406 0.0450 38.73783
3.12427 0.88245 882.45 0.3920 345.9204
3.427851 0.885414 885.414 0.1070 94.7393
1.0000 871.7667

A+X+Y+Zmiu = 10^Fraksi (%)

3.53E-01 2.2552 0.0020 0.00451
-2.23E-01 0.5989 0.0110 0.006588
5.61E-01 3.6368 0.4430 1.611096
6.58E-01 4.5466 0.0450 0.204596
5.66E-01 3.6804 0.3920 1.442714
6.23E-01 4.1931 0.1070 0.448663
1.0000 3.718166
Heat Exchanger (HE-101)
Menaikkan temperatur CPO dari 40 oC ke 50 oC
Tipe Shell and Tube
triangular
Fluida Panas
Steam
W1 144,926.18 kg/jam 319,507.53 lbm/jam
T1 120 oC 248 oF
T2 120 oC 248 oF

Fluida dingin
CPO
W2 50,505.05 kg/jam 111344.576748 lb/jam
t1 40 oC 104 oF
t2 50 oC 122 oF

Beban Panas
Q 3,015,913.79 kkal/jam 11,969,814.82 Btu/jam
LMTD

Fluida Panas Fluida din

T1 (oF) 248 Temp tinggi t2 122
T2 (oF) 248 Temp rendah t1 104
T1-T2 (oF) 0 Selisih t2-t1 18

LMTD 134.79976241 oF
R 0
S 0.125
Tav 248 oF
tav 113
Trial Ud

Asumsi Ud 60 Btu/jam ft o 6-60

A 1,479.95 ft2

OD 0.75 in
BWG 18.00
ID 0.902 in
Flow Area/tube (a't) 0.639 in2
Surface/lin ft (a"t) 0.2618 ft2
Asumsi L tube 16 ft2
Nt 353.31122012 357 triangular 1-pass

pitch 1.5625 in 1 1/4 in

ID shell 35 in
Jumlah Pass 1
Nt 357
Koreksi A 1495.4016 ft
Ud 59.380036996 BTU/ft2.jam

Menentukan letak fluida

Steam
W1 144,926.18 kg/jam 319,507.53 lbm/jam
CPO
W2 50,505.05 kg/jam 111,344.58 lbm/jam

Fluida Panas Steam

ID Shell 35 in
C' 0.81 in
B 32 in2 0.2222222222 ft
as 4.0444444444 ft
Gs 78,999.12 lb/hr.ft2
de 0.91 in 0.0758333333 ft
visc steam 0.4530454545 btu/lbm F 0.4530454545 btu/lbm F

Reynold 13,223.32
JH 60
k 0.0155636364 btu/h ft F
c 0.4530454545 btu/lbm F
2.3626034106

ho 29.09 Btu/hr ft2 oF

1500
Fluida dingin CPO
a't 0.639 in2
at 0.79209375 ft2
Gt 140,569.95 lb/hr ft2
visc CPO 28.68 cp 69.3794482567 lbm/ft‧jam
ID 0.902 in 0.0751666667 ft
L/D 212.860310421
reynold 152.30
jh 15 1.5
pada tav 248 F
cp 0.4577324 Btu/lbm oF
0.4577324 btu/lbm F
k 0.0300105671 btu/h ft oF
10.1903577597

hi 61.0280651439
hio 73.3964196797 Btu
UC 69.9725944095 Btu/jam ft2 oF
UD 59.380036996 ft2
Rd 0.0025493672 0.003 allowable

Pressure drop (Shell) CPO

Reynold 13,223.32
f 0.002 fig 29 kern
s 877.5 kg/m3 54.7805354191 lb/ft3
jumlah cross 6
7
Ds 2.9166666667 ft
Delta Ps 0.0011751745 psi

Pressure drop (tube) Steam

reynold 152.30
f 0.0034 fig 26 kern
s 1 table 6 kern
delta Pt 0.2739605754 psi
g' 32.8083 ft/s2
v 0.6247553216
delta Pr 0.0237939309 psi

delta PT 0.2977545063 psi

selisih
126
144
-18

1 9/16 in
 fig 28 kern

lbm/ft‧jam
allowable
Heat Exchanger (HE-104)
Menaikkan temperatur CPO dari 184 oC ke 230 oC
Tipe Shell and Tube

Fluida Panas
Steam
W1 139,258.32 kg/jam 307,012.04 lbm/jam
T1 300 oC 572 oF
T2 300 oC 572 oF

Fluida dingin
CPO
W2 50,627.95 kg/jam 111615.526093 lb/jam
t1 184 oC 363.2 oF
t2 230 oC 446 oF
Tav 207
Beban Panas
Q 8,480,831.63 kkal/jam 33,660,420.75 Btu/jam
LMTD

Fluida Panas Fluida dinselisih

T1 (oF) 572 Temp tinggi t2 363.2 208.8
T2 (oF) 572 Temp renda t1 446 126
T1-T2 (oF) 0 Selisih t2-t1 -82.8 82.8

LMTD 163.92957434 oF
R 0
S -0.657142857
Tav 572 oF
tav 404.6
Trial Ud

Asumsi Ud 60 Btu/jam ft 6-60

A 3,422.24 ft2

OD 0.75 in
BWG 18.00
ID 0.902 in
Flow Area/tube (a't 0.639 in2
Surface/lin ft (a"t) 0.2618 ft2
Asumsi L tube 20 ft2
Nt 653.59894252 657 sq. Pitch

pitch 1 in 3/4 1 in (sq. pitch)

ID shell 31 in
Jumlah Pass 6
Nt 657
Koreksi A 3,440 ft
Ud 59.689401143 BTU/ft2.jam

Menentukan letak fluida

Steam
W1 139,258.32 kg/jam 307,012.04 lbm/jam
CPO
W2 50,627.95 kg/jam 111,615.53 lbm/jam

Fluida dingin, CPO

ID Shell 31 in
C' 0.25 in
B 28 in2 0.1944444444 ft
as 1.5069444444 in
Gs 74,067.45 lb/hr.ft2
de 0.95 in 0.0791666667 ft fig 28 kern
visc CPO 2.2 cp 5.3219939388 lb/ft.hr

Reynold 1,101.78
JH 26 17
k 0.1596 w/mK 0.0281084889 btu/h ft oF
cp 2.461 kj/kg K 2.461 Btu/lbm oF
7.7526378435

ho 71.57 Btu/hr ft2 oF

Fluida panas, steam 300C

a't 0.639 in2
at 1.45771875 ft2
Gt 210,611.30 lb/hr ft2 2.048468
visc steam 4.9572916547 lbm/ft‧jam
ID 0.902 in 0.0751666667 ft
L/D 266.075388027
reynold 3,193.47
jh
pada tav 300 c
heat capacity 0.475
0.475 BTU/lbm F
k 0.024888 btu/h ft F

hio 1500 Btu/jam

UC 68.3087136546 Btu/jam ft2 oF

UD 59.689401143 ft2
Rd 0.00211 0.003

Pressure drop (Shell) CPO

Reynold 1,101.78
f 0.0034 fig 29 kern
s 808.54235294 kg/m3 50.475650146 lb/ft3
jumlah cross 8.5714285714
9
Ds 2.5833333333 ft
Delta Ps 0.0020790351 psi

Pressure drop (tube) Steam

reynold 3,193.47
f 0.0004 fig 26 kern
s 1 table 6 kern
delta Pt 0.5426362208 psi
g' 32.8083 ft/s2
v 0.9360502211
delta Pr 0.3204762269 psi

delta PT 0.8631124478 psi

Pressure drop (Shell) CPO

Reynold 1,101.78 fig 29 kern
f 0.0068
N+1 8.5714285714
No of crosses 9.5714285714
Ds 2.5833333333 ft
s 0.928
delta Ps
Pressure drop (tube) Steam
reynold 3,193.47
f 0.0018 fig 26 kern
s 1 table 6 kern
delta Pt 26.475209289 psi
fig 28 kern
Heat Exchanger (HE-106)
Menurnkan temperatur CPO dari 68 oC ke 40 oC
Tipe Shell and Tube

Fluida Panas
CPO
W1 50,505.05 kg/jam 111,344.58 lbm/jam
T1 68 oC 154.4 oF
T2 40 oC 104 oF

Fluida dingin
Air
W2 144,926.18 kg/jam 319507.53304 lb/jam
t1 30 oC 86 oF
t2 35 oC 95 oF

Beban Panas
Q 1,586,768.86 kj/jam 1,503,966.50 Btu/jam
LMTD

Fluida Panas Fluida dinselisih

T1 (oF) 154.4 Temp tinggi t2 95 59.4
T2 (oF) 104 Temp rendah t1 86 18
T1-T2 (oF) 50.4 Selisih t2-t1 9 41.4

LMTD 34.6756184704 oF
R 6
S 0.1315789474
Tav 129.2 oF
tav 90.5 oF
Trial Ud

Asumsi Ud 60 Btu/jam ft oF 6-60

A 722.87 ft2

OD 0.75 in
BWG 18.00
ID 0.652 in
Flow Area/tube 0.334 in2
Surface/lin ft 0.1963 ft2
Asumsi L tub 16 ft2
Nt 230.1560597359 232 triangular 2-pass
pitch 1.25 in 1 in OD 1 1/4
ID shell 23.25 in
Jumlah Pass 2
Nt 232
Koreksi A 728.6656 ft
Ud 59.5231188972 BTU/ft2.jam

Menentukan letak fluida

CPO
W1 50,505.05 kg/jam 111,344.58 lbm/jam
air
W2 144,926.18 kg/jam 319,507.53 lbm/jam

Fluida panas, CPO

ID Shell 23.25 in
C' 0.50 in
B 20.25 in2 0.140625 ft
as 1.3078125 in
Gs 244,306.84 lb/hr.ft2
de 0.72 in 0.06 ft fig 28 kern
visc CPO 20.64 cp 49.929979499 lb/ft.hr

Reynold 293.58
JH 18 10
k 0.16958 w/mK 0.0298661501 btu/h ft oF
c 1.9412 kj/kg K 0.4577324 Btu/lbm oF
9.1467034711

ho 81.95 Btu/hr ft2 oF

Fluida dingin, air

a't 0.334 in2
at 0.2690555556 ft2
Gt 413,834.89 lb/hr ft2
visc air 0.766990991 cp
1.8561181982 lbm/ft‧jam
ID 0.652 in 0.0543333333 ft
L/D 24.5398773006
reynold 12,114.01
jh 44 44
pada tav 90.5 F
c 0.999 btu/lbm oF

k 0.35825 btu/h ft F
1.7297963351

hi 501.8425698872
hio 436.2684740886

UC 68.992754562 Btu/jam ft2 oF

UD 59.5231188972 ft2
Rd 0.0023059193

Pressure drop (Shell) CPO

Reynold 293.58
f 0.0038 fig 29 kern
s 928 kg/m3 57.933147429 lb/ft3
jumlah cross 9.4814814815
10
Ds 0.06 ft
Delta Ps 0.00075 psi

Pressure drop (tube) Steam

reynold 12,114.01
f 0.00026 fig 26 kern
s 1 table 6 kern
delta Pt 0.0418658041 psi
g' 32.8083 ft/s2
v 1.8392661862
delta Pr 0.4124444246 psi

delta PT 0.4543102287 psi

Condensor (HE-105)
mengkondensasikan distilat dari 220 oC ke 40 oC
Tipe Shell and Tube

Fluida Panas
FFA
W1 122.90 kg/jam
T1 220 oC
T2 40 oC

Fluida dingin
Air
W2 413,356.46 kg/jam
t1 30 oC
t2 35 oC

Beban Panas
Q 8,601,947.99 kj/jam
LMTD

Fluida Panas
T1 (oF) 428 Temp ting
T2 (oF) 104 Temp ren
T1-T2 (oF) 324 Selisih

LMTD 107.959133504 oF
R 36
S 0.0263157895
Tav 266 oF
tav 90.5 oF
Trial Ud

Asumsi Ud 50 Btu/jam f
A 1,510.40 ft2

OD 0.75 in
BWG 18.00
ID 0.652 in
Flow Area/tube ( 0.334 in2
Surface/lin ft (a 0.1963 ft2
Asumsi L tube 16 ft2
Nt 480.896514605 481
 in pitch 1 in
ID shell 27 in
Jumlah Pass 1
Nt 481
Koreksi A 1510.7248 ft
Ud 49.9892426824 BTU/ft2.jam

Menentukan letak fluida

CPO
W1 122.90 kg/jam
air
W2 413,356.46 kg/jam

Fluida panas FFA

ID Shell 27 in
C' 0.25 in
B 24 in2
as 1.125 in
Gs 810,040.01 lb/hr.ft2
fig 28 kern load G" 0.2758489948
Asumsi h' = ho 300
tw 117.48 F
tf 191.7380106572 F
k 0.0817 btu/h ft oF
c 0.5601 Btu/lbm oF
visc FFA 0.002 lbm/ft S
s 848.70 kg/m3
h' 300
de 0.95 in

Fluida dingin aitube

a't 0.334 in2
at 0.5578263889 ft2
Gt 1,633,653.46 lb/hr ft2
V 7.2606820315
visc air 0.766990991 cp
1.8561181982 lbm/ft‧h
ID 0.652 in

reynold 47,821.22
hi 1900
hio 1651.733333333

UC 883.5948644793 Btu/jam ft2 oF

UD 49.9892426824 ft2
Rd 0.0188725635

Pressure drop (Shell) CPO

Reynold 6,844.09
f 0.0025 fig 29 kern
s 52.98
jumlah cross 8
9
Ds 0.0608333333 ft
Delta Ps 0.0041019547 psi
Allowed Δ P 2 psi

Pressure drop (tube) Steam

reynold 47,821.22
f 0.0002 fig 26 kern
s 1 table 6 kern
delta Pt 0.2509295177 psi
g' 32.8083 ft/s2
v 0.082
delta Pr 0.328 psi

delta PT 0.5789295177 psi

Allowed Δ P 10 psi
 viskos tinggi shell
temperatur tinggi tube
laju alir cepat tube

270.95 lbm/jam
428 oF
104 oF

911,295.01 lb/jam
86 oF
95 oF

8,153,072.54 Btu/jam

Fluida dinselisih
t2 95 333
t1 86 18
t2-t1 9 315

5-75

sqr 1-pass
 3/4 in OD 1 in

BTU/ft2.jam

270.95 lbm/jam

911,295.01 lbm/jam

0.1666666667 ft

btu/h ft oF manik
Btu/lbm oF manik
7.2 lb/ft.hr
52.9826101541 lb/ft3

0.0791666667 ft fig 28 kern

0.0543333333 ft

(Kern 1965 Figure 25), T = 90,5 F

Btu/jam ft2 oF

fig 29 kern

fig 28 kern

fig 26 kern
table 6 kern
Heat Exchanger (HE-102)
Menaikkan temperatur CPO dari 40 oC ke 50 oC
Tipe Shell and Tube

Fluida Panas
NBDPO
W1 50,505.0505 kg/jam 307,012.04 lbm/jam
T1 146 oC 294.8 oF
T2 68 oC 154.4 oF
107 C
Fluida dingin
BPO
W2 50,639.0364 kg/jam 111615.52609 lb/jam
t1 50 oC 122 oF
t2 110 oC 230 oF
Tav 80
Beban Panas
Q 8,817,318.77 KJ/jam 8,362,800.56 Btu/jam
LMTD

Fluida Panas Fluida dinselisih

T1 (oF) 294.8 Temp tinggi t2 230 64.8
T2 (oF) 154.4 Temp rendah t1 122 32.4
T1-T2 (oF) 140.4 Selisih t2-t1 108 32.4

LMTD 46.7433193248 oF
R 1
S 0.625
Tav 224.6 oF
tav 176
Trial Ud

Asumsi Ud 60 Btu/jam ft oF 6-60

A 2,981.82 ft2

OD 0.75 in
BWG 18.00
ID 0.902 in
Flow Area/tube 0.639 in2
Surface/lin ft 0.2618 ft2
Asumsi L tube 16 ft2
Nt 711.8546320995 721 triangular
pitch 0.9375 in 3/4 1 in (sq. pitch)
ID shell 29 in
Jumlah Pass 1
Nt 721
Koreksi A 3,020 ft
Ud 59.2389430319 BTU/ft2.jam

Menentukan letak fluida

NBDPO
W1 50,505.05 kg/jam 111,344.58 lbm/jam
BPO
W2 50,639.04 kg/jam 111,639.97 lbm/jam

Fluida dingin, BPO

ID Shell 29 in
C' 0.19 in
B 26 in2 0.1805555556 ft
as 1.0472222222 in
Gs 106,605.80 lb/hr.ft2
de 0.55 in 0.0458333333 ft fig 28 kern
visc BPO 9.99 cp 24.166690658 lb/ft.hr
L/D 29.0909090909 in
Reynold 202.18
JH 17
k 0.1675 w/mK 0.0294998239 btu/h ft oF
cp 2.018 kj/kg K 0.4577324 Btu/lbm oF
7.2111268975

ho 78.90 Btu/hr ft2 oF

Fluida panas, RBDPO 107

a't 0.639 in2
at 1.59971875 ft2
Gt 69,602.60 lb/hr ft2 2.048468
visc RBDPO 3.72 cp 8.954 lbm/ft‧jam
ID 0.902 in 0.0751666667 ft
L/D 159.645232816
reynold 584.30
jh 32
pada tav 107 c
Heat Capacity 0.5261 kkal/kg C
 0.5261 btu/lb F
k btu/h ft F 0.52727 kkal/kg C
2.206151 kj/kg C
hio 1500 Btu/jam

UC 74.9593862685 Btu/jam ft2 oF

UD 59.2389430319 ft2
Rd 0.00354

Pressure drop (Shell) CPO

Reynold 202.18 fig 29 kern
f 0.0068
s 0.928
jumlah cross 7.3846153846
8.3846153846
Ds 2.4166666667 ft
Delta Ps 0.0587745519 psi

Pressure drop (tube) Steam

reynold 584.30
f 0.0018 fig 26 kern
s 1 table 6 kern
delta Pt 0.0029632365 psi
g' 32.8083 ft/s2
v 0.309344868
delta Pr 0.0058335389 psi

delta PT 0.0087967754 psi

fig 28 kern
kkal/kg C
 ekstrapolasi interpolasi
30 303.5 205 808.5
60 333.71 120 806.7
80 207

y 353.85 x 808.5424

3/16 0.1875 5/8 0.625

1/4 0.25 11/16 0.6875
5/16 0.3125 3/4 0.75
3/8 0.375 13/16 0.8125
7/16 0.4375 7/8 0.875
1/2 0.5 15/16 0.9375
9/16 0.5625 1 1
Konversi Cp dan k
1.916 kj/kg.k 0.4577 Btu/lbm oF
0.0251 W/mK 0.0145 btu/hft oF
Pompa (P108)

Komponen komposisi laju alir F21 (kg Densitas( kg/m3) Visc (cp)
Sabun 0.0366331042 2030.4564691 2120 1257

NaOH 0.0007691256 42.630186054 1126.5 1.0068

Gliserol 0.0001754376 9.7239475269 1260 1257
Trigliserida 0.9603208646 53344.009357 831.0949593884 23.68

Total 1.00 55426.819959 876.8674821068 69.00951

Laju Alir massa 55,426.82 kg/jam 122,195.2211 lb/jam

Densitas 876.87 kg/m3 54.7412651767 lbm/ft3
Viskositas 69.01 cp 0.0463722493 lbm/ft.s
Laju alir volumetrik

Laju alir volume, Qf F/density 2232.232316 ft3/jam 0.620065 ft3/s

0,36
Diopt  3 q f μ 0,18
ID optimum 5.412552781 in 0 ,45 0 ,13
Diopt  3,9 q f ρ
Diameter nominal 6 in
Outside diameter 6.625 in 0.5520833333 ft
Schedule number 80
Inside diameter 5.761 in 0.4800833333 ft
Inside sectional area 0.181 ft2

Kecepatan linear fluida Qf 3.425770896 ft/s

A
Bilangan Reynold ρDV 1,941.4742
Nre 
μ
ε 0.000046 m 0.00015 ft
Equivalent rougness, ε/D 0.0003124458
Faktor fanning, f 0.008

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 13.1233595801 4m
Pipa lurus vertikal 16.4041994751 5m
Elbow 90 3 32 46.088
Gate valve (full open) 1 7 3.3605833333
Sharp edge exit (k=1) 1 54 25.9245
Sharp edge exit (k=0,5) 1 23 11.0419166667
Total 115.9425590551
hal 484 timmerhause
Friction pada pipa 1.409476401 ft.lbf/lb z1 2
z2 5
alpha 0.5
Friction sudden E 0.364809022
Friction sudden C 0.182404511
F, Total gesekan 1.956689933
delta Z 9.842519685 ft 3m
g/gc 1 lbf/lbm
static head, delta Z* g/gc 9.842519685
Velocity 0
Delta pv
Zh 3.280839895 ft 1m
P2 2295.813951 lbf/ft2
P3 2116.216624 lbf/ft2
(P3-P2)/density -3.2808399 lbf.ft/lbm

Wo atau Wf 8.518369723 ft.lbf/lb

Kapasitas Pompa 0.620064532 ft3/s 278.3043 gal/menit
efisiensi pompa 52%
P teoritis 0.525709127 hp
BHP 1.010979091 hp
efisiensi motor 80%
Daya motor pompa 1.263723864 hp
1.5 hp
Pompa (P109)
laju alir desitas
Trigliserida 0.99785 50,530.1245 831.09
ALB 0.00100 50.7137 848.70
Air dan impurities 0.00115 58.1982 1,002.00

Total 1.00 50,639.0364 831.31

Laju Alir massa 50,639.04 kg/jam 111,639.9651

Densitas 831.31 kg/m3 51.8971312496
Viskositas 5.71 cp 0.0038362733
Laju alir volumetrik

Laju alir volume, Qf F/density 2151.1779638264 ft3/jam

0,36
Diopt  3 q f μ 0,18
ID optimum 5.1689397572 in 0 ,45 0 ,13
Diopt  3,9 q f ρ
Diameter nominal 6 in
Outside diameter 6.625 in 0.5520833333
Schedule number 80
Inside diameter 5.761 in 0.4800833333
Inside sectional area 0.181 ft2

Kecepatan linear fluida Qf 3.3013780906 ft/s

A
Bilangan Reynold ρDV 21,441.0330
Nre 
μ
ε 0.000046 m 0.00015
Equivalent rougness, ε/D 0.0003124458
Faktor fanning, f 0.006

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 32.8083989501
Pipa lurus vertikal 49.2125984252
Elbow 90 8 32 122.9013333333
Gate valve (full open) 1 7 3.3605833333
Sharp edge exit (k=1) 1 54 25.9245
Sharp edge exit (k=0,5) 1 23 11.0419166667
Total 245.2493307087
hal 484 timmerhause
Friction pada pipa 2.0766242433 ft.lbf/lb

alpha 1
Friction sudden E 0.1693984659
Friction sudden C 0.084699233
F, Total gesekan 2.3307219421
delta Z 42.6509186352 ft
g/gc 1 lbf/lbm
static head, delta Z* g/gc 42.6509186352
Velocity 0
Delta pv
Zh 32.8083989501 ft
P2 3818.8784104027 lbf/ft2
P3 2116.216624 lbf/ft2
(P3-P2)/density -32.8083989501 lbf.ft/lbm

Wo atau Wf 12.1732416272 ft.lbf/lb

Kapasitas Pompa 0.5975494344 ft3/s
efisiensi pompa 56%
P teoritis 0.6863738741 hp
BHP 1.2256676324 hp
efisiensi motor 80%
Daya motor pompa 1.5320845405 hp
1.5 hp
 viskos

5.71

lb/jam
lbm/ft3
lbm/ft.s

0.5975494344 ft3/s
0,36
Diopt  3 q f μ 0,18
0 ,45 0 ,13
Diopt  3,9 q f ρ

ft

ft

ft

*L/D*ID (ft)
10 m
15 m asumsi
z1 2
z2 15

13 m

10 m

268.1988111156 gal/menit
Pompa (P108)

Komponen komposisi laju alir F7 (kg/jam)Densitas( kg/m3)

Trigliserida 0.99785 50,530.1245 871.74
ALB 0.00100 50.7137 848.70
Air dan impurities 0.00115 58.1982 1,002.00

Total 1.00 50,639.0364 871.87

Laju Alir massa 50,639.04 kg/jam 111,639.9651

Densitas 871.87 kg/m3 54.4290149137
Viskositas 23.68 cp 0.0159122253
Laju alir volumetrik

Laju alir volume, Qf F/density 2051.1112557671 ft3/jam

0,36
Diopt  3 q f μ 0,18
ID optimum 5.0907479071 in 0 ,45 0 ,13
Diopt  3,9 q f ρ
Diameter nominal 5 in
Outside diameter 5.563 in 0.4635833333
Schedule number 80
Inside diameter 4.813 in 0.4010833333
Inside sectional area 0.1263 ft2

Kecepatan linear fluida Qf 4.5111094743 ft/s

A
Bilangan Reynold ρDV 6,188.9580
Nre 
μ
ε 0.000046 m 0.00015
Equivalent rougness, ε 0.0003739871
Faktor fanning, f 0.009

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 26.2467191601
Pipa lurus vertikal 36.0892388451
Elbow 90 5 32 64.1733333333
Gate valve (full open) 1 7 2.8075833333
Sharp edge exit (k=1) 1 54 21.6585
Sharp edge exit (k=0,5 1 23 9.2249166667
Total 160.2002913386
hal 484 timmerhause
Friction pada pipa 4.5473969552 ft.lbf/lb

alpha 1
Friction sudden E 0.3162901568
Friction sudden C 0.1581450784
F, Total gesekan 5.0218321904
delta Z 29.5275590551 ft
g/gc 1 lbf/lbm
static head, delta Z* g/gc 29.5275590551
Velocity 0
Delta pv
Zh 22.9658792651 ft
P2 3366.2268090264 lbf/ft2
P3 2116.216624 lbf/ft2
(P3-P2)/density -22.9658792651 lbf.ft/lbm

Wo atau Wf 11.5835119804 ft.lbf/lb

Kapasitas Pompa 0.5697531266 ft3/s
efisiensi pompa 52%
P teoritis 0.6531226634 hp
BHP 1.256005122 hp
efisiensi motor 80%
Daya motor pompa 1.5700064025 hp
1.5 hp
 Visc (cp)
23.68

23.68

lb/jam
lbm/ft3
lbm/ft.s

0.5697531266 ft3/s
0,36
Diopt  3 q f μ 0,18
0 ,45 0 ,13
Diopt  3,9 q f ρ

ft

ft

ft

m*L/D*ID (ft)
8m
11 m
z1 2
z2 11

9m

7m

255.7229618 gal/menit
Pompa (P109)
Komponen komposisi laju alir F7 (kg/ja Densitas( kg/mVisc (cp)
Trigliserida 0.9995 50479.4965861 833.56
ALB 0.0003 12.6569877515 848.70
Air dan impurities 0.0003 10.1255902012 978.86

Total 1.00 50,502.28 833.60 5.71

Laju Alir massa 50,502.28 kg/jam 111,338.4671 lb/jam
Densitas 833.60 kg/m3 52.040153823 lbm/ft3
Viskositas 5.71 cp 0.0038362733 lbm/ft.s
Laju alir volumetrik

Laju alir volume, Qf F/density 2139.4722905405 ft3/jam 0.5942978585

0,36
Diopt  3 q f μ 0,18
ID optimum 5.1581087673 in 0 ,45
Diopt  3,9 q f ρ0,13
Diameter nominal 6 in
Outside diameter 6.625 in 0.5520833333 ft
Schedule number 80
Inside diameter 5.761 in 0.4800833333 ft
Inside sectional area 0.181 ft2

Kecepatan linear fluida Qf 3.2834135828 ft/s

A
Bilangan Reynold ρDV 21,383.1287
Nre 
μ
ε 0.000046 m 0.00015 ft
Equivalent rougness, ε 0.0003124458
Faktor fanning, f 0.006

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 13.12335958 4
Pipa lurus vertikal 36.089238845 11
Elbow 90 3 32 46.088
Gate valve (full open) 1 7 3.3605833333
Sharp edge exit (k=1) 1 54 25.9245
Sharp edge exit (k=0,5 1 23 11.041916667
Total 135.62759843
hal 484 timmerhause
Friction pada pipa 1.1359489435 ft.lbf/lb z1
z2
alpha 1
Friction sudden E 0.1675599123
Friction sudden C 0.0837799561
F, Total gesekan 1.387288812
delta Z 29.5275590551 ft 9
g/gc 1 lbf/lbm
static head, delta Z* g/gc 29.5275590551
Velocity 0
Delta pv
Zh 22.9658792651 ft 7
P2 3311.3645136382 lbf/ft2
P3 2116.216624 lbf/ft2
(P3-P2)/density -22.9658792651 lbf.ft/lbm

Wo atau Wf 7.948968602 ft.lbf/lb

Kapasitas Pompa 0.5942978585 ft3/s 266.7394025
efisiensi pompa 54%
P teoritis 0.4469828178 hp
BHP 0.8277459588 hp
efisiensi motor 80%
Daya motor pompa 1.0346824485 hp
1 hp
 Komponen komposisilaju alir F7 (kg/ Densitas(Visc (cp)
Trigliserida 0.9995 50479.4965861 833.56
ALB 0.0003 12.6569877515 848.70
Air dan impurities0.0003 10.1255902012 978.86

Total 1.00 50,502.28 833.60

ft3/s

m
m

2
11
m

gal/menit
Pompa (P1011)
Komponen komposisi laju alir F7 (kg/jam) Densitas( kg/m3)
Trigliserida 0.9995 50479.4965860999 833.56
ALB 0.0003 12.6569877515 848.70
Air dan impurities 0.0003 10.1255902012 978.86

Total 1.00 50,502.28 831.31

Laju Alir massa 50,502.28 kg/jam 111,338.4671
Densitas 831.31 kg/m3 51.8971932278
Viskositas 5.71 cp 0.0038362733
Laju alir volumetrik

Laju alir volume, Qf F/density 2145.3658700058 ft3/jam

0,36
Diopt  3 q f μ 0,18
ID optimum 5.1626513897 in 0 ,45 0 ,13
Diopt  3,9 q f ρ
Diameter nominal 6 in
Outside diameter 6.625 in 0.5520833333
Schedule number 80
Inside diameter 5.761 in 0.4800833333
Inside sectional area 0.181 ft2

Kecepatan linear fluida 3.292458364 ft/s

Bilangan Reynold ρDV 21,383.1287

Nre 
μ
ε 0.000046 m 0.00015
Equivalent rougness, ε/ 0.00031245
Faktor fanning, f 0.006

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 13.1233595801
Pipa lurus vertikal 36.0892388451
Elbow 90 3 32 46.088
Gate valve (full open) 1 7 3.3605833333
Sharp edge exit (k=1) 1 54 25.9245
Sharp edge exit (k=0,5) 1 23 11.0419166667
Total 135.6275984252
hal 484 timmerhause
Friction pada pipa 1.1422159342 ft.lbf/lb

alpha 1
Friction sudden E 0.1684843345
Friction sudden C 0.0842421672
F, Total gesekan 1.3949424359
delta Z 29.5275590551 ft
g/gc 1 lbf/lbm
static head, delta Z* g/gc 29.5275590551
Velocity 0
Delta pv
Zh 22.9658792651 ft
P2 3308.0812978665 lbf/ft2
P3 2116.216624 lbf/ft2
(P3-P2)/density -22.9658792651 lbf.ft/lbm

Wo atau Wf 7.9566222259 ft.lbf/lb

Kapasitas Pompa 0.5959349639 ft3/s
efisiensi pompa 54%
P teoritis 0.4474131929 hp
BHP 0.8285429498 hp
efisiensi motor 80%
Daya motor pompa 1.0356786873 hp
1 hp
 Visc (cp)

5.71
lb/jam
lbm/ft3
lbm/ft.s

0.5959349639 ft3/s
0,36
Diopt  3 q f μ 0,18
0 ,45 0 ,13
Diopt  3,9 q f ρ

ft

ft

ft

m*L/D*ID (ft)
4m
11 m
z1 2
z2 11

9m

7m

267.4741864314 gal/menit
Komponen F (kg/jam) Fraksi Densitas( kg/m3)
Trigliserida 50,763.24 96.338% 928
ALB 1,843.06 3.500% 875.3041092048
Air & impurities 52.6589 0.120% 1002

Suhu 40 C
Laju Alir massa CPO 50,505.05 kg/jam 111,344.5757
Densitas CPO 880.65 kg/m3 54.9774009889
Viskositas CPO 83.11 cp 0.0558473415
Laju alir volumetrik

Laju alir volume, Qf F/density 2025.2790009146 ft3/jam

0 ,45
ID optimum 5.4041139112 in Diopt  3,9 q f ρ 0 ,13

Diameter nominal 6 in 0.50

Outside diameter 6.625 in 0.5520833333
Schedule number 80
Inside diameter 5.761 in 0.4800833333
Inside sectional area 0.181 ft2

Kecepatan linear fluida Qf 3.1081629848 ft/s

A
Bilangan Reynold ρDV 1,468.9334
Nre 
μ
ε 0.00015 ft
Equivalent rougness, ε/D 0.0003124458
Faktor fanning, f 0.013

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 82.0209973753
Pipa lurus vertikal 19.6850393701
Elbow 90 2 32 30.7253333333
Gate valve (full open) 1 7 3.3605833333
Sharp edge exit (k=1) 1 54 25.9245
Sharp edge exit (k=0,5) 1 23 11.0419166667
Total 172.7583700787
hal 484 timmerhause
Friction pada pipa 2.8093013475 ft.lbf/lb
Friction sudden E 0.1501504063
Friction sudden C 0.0750752031
F, Total gesekan 3.034526957

delta Z 13.1233595801 ft
g/gc 1 lbf/lbm
static head, delta Z* g/gc 13.1233595801
Velocity
Delta pv
Zh 3.280839895 ft
P2 2296.5886744884 lbf/ft2
P3 2116.216624 lbf/ft2
(P3-P2)/density -3.280839895 lbf.ft/lbm
Wo atau Wf 12.877046642 ft.lbf/lb
Kapasitas Pompa 0.5625775003 ft3/s
efisiensi pompa 52%
P teoritis 0.7241360077 hp
BHP 1.3925692456 hp
efisiensi motor 80%
Daya motor pompa 1.7 hp
hp
 Visc (cp)
35.41
17.859577926
0.656 sumber TGA manik

lb/jam
lbm/ft3
lbm/ft.s

0.5625775 ft3/s

0 ,45
Diopt  3,9 q f ρ 0 ,13

ft
ft

ft

m*L/D*ID (ft)
25 m
6m
Z1 2
Z2 6

4m

1m

252.502317 gal/menit

pompa dipilih >1,5 hp

Komponen F (kg/jam) Fraksi Densitas( kg/ Visc (cp)
Trigliserida 50,763.24 96.338% 928 35.41
ALB 1,843.06 3.500% 875.3041092 17.8595779
Air & impurities 52.6589 0.120% 1002 0.656

Suhu 40 C
Laju Alir massa CPO 37,878.79 kg/jam 83,508.4326 lb/jam
Densitas CPO 887.41 kg/m3 55.39971841 lbm/ft3
Viskositas CPO 34.24 cp 0.023011046 lbm/ft.s
Laju alir volumetrik

Laju alir volume, Qf F/density 1507.3800907 ft3/jam 0.4187167 ft3/s

0 ,45
ID optimum 4.4420629911 in Diopt  3,9 q f ρ 0 ,13

Diameter nominal 6 in 0.50 ft

Outside diameter 6.625 in 0.552083333 ft
Schedule number 80
Inside diameter 5.761 in 0.480083333 ft
Inside sectional area 0.181 ft2

Kecepatan linear fluida Qf 2.3133518887 ft/s

A
Bilangan Reynold ρDV 2,673.8037
Nre 
μ
ε 0.00015 ft
Equivalent rougness, ε 0.0003124458
Faktor fanning, f 0.0145

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 82.02099738 25 m
Pipa lurus vertikal 44.94750656 13.7 m
Elbow 90 2 32 30.72533333
Gate valve (full open) 1 7 3.360583333
Sharp edge exit (k=1) 1 54 25.9245
Sharp edge exit (k=0,5) 1 23 11.04191667
Total 198.0208373
hal 484 timmerhause
Friction pada pipa 1.9896221269 ft.lbf/lb
Friction sudden E 0.0831768256 Z1 0
Friction sudden C 0.0415884128 Z2 13.7
F, Total gesekan 2.1143873653

delta Z 44.947506562 ft 13.7 m

g/gc 1 lbf/lbm
static head, delta Z* g/gc 44.947506562
Velocity
Delta pv
Zh 36.089238845 ft 11 m
P2 4115.5502935 lbf/ft2
P3 2116.216624 lbf/ft2
(P3-P2)/density -36.08923885 lbf.ft/lbm
Wo atau Wf 10.972655082 ft.lbf/lb
Kapasitas Pompa 0.4187166919 ft3/s 187.9331 gal/menit
efisiensi pompa 52%
P teoritis 0.4627824378 hp
BHP 0.8899662265 hp
efisiensi motor 80%
Daya motor pompa 1.1 hp pompa dipilih >1,5 hp
hp
Komponekomposisilaju alir F7 (k Densitas( Visc (cp)
olein 0.99954 37,861.1813 887.40
ALB 0.00025 9.4927 848.70
Air dan impurities
0.00021 8.1138 1,002.00

Total 1.00 37,878.7878 887.41 34.24421

Komponen F (kg/jam) Fraksi Densitas( kg/mVisc (cp)

sumber TGA manik

total

Suhu 40 C
Laju Alir massa CPO 12,626.26 kg/jam 27,836.1442 lb/jam
Densitas CPO 862.00 kg/m3 53.813114918 lbm/ft3
Viskositas CPO 25.22 cp 0.0169470575 lbm/ft.s
Laju alir volumetrik

Laju alir volume, Qf F/density 517.274353 ft3/jam 0.143687 ft3/s

0 ,45
ID optimum 2.66750971 in Diopt  3,9 q f ρ 0 ,13

Diameter nominal 3 in 0.25 ft

Outside diameter 3.5 in 0.2916666667 ft
Schedule number 80
Inside diameter 3.826 in 0.3188333333 ft
Inside sectional area 0.07986 ft2

Kecepatan linear fluida Qf 1.79924017 ft/s

A
Bilangan Reynold ρ D V 1,821.5734
Nre 
μ
ε 0.00015 ft
Equivalent rougness, ε/D 0.00047047
Faktor fanning, f 0.0085

Keterangan Jumlah L/D Le= jum*L/D*ID (ft)

Pipa lurus horizontal 82.020997375 25 m
Pipa lurus vertikal 39.37007874 12 m
Elbow 90 2 32 20.405333333
Gate valve (full open) 1 7 2.2318333333
Sharp edge exit (k=1) 1 54 17.217
Sharp edge exit (k=0,5) 1 23 7.3331666667
Total 168.57840945
hal 484 timmerhause
Friction pada pipa 0.90439963 ft.lbf/lb

Friction sudden E 0.05031497 Z1 2

Friction sudden C 0.02515749 Z2 12
F, Total gesekan 0.97987208

delta Z 32.808399 ft 10 m
g/gc 1 lbf/lbm
static head, delta Z* g/gc 32.808399
Velocity
Delta pv
Zh 26.2467192 ft 8m
P2 3528.63434 lbf/ft2
P3 2116.21662 lbf/ft2
(P3-P2)/density -26.246719 lbf.ft/lbm
Wo atau Wf 7.54155187 ft.lbf/lb
Kapasitas Pompa 0.14368732 ft3/s 64.49135 gal/menit
efisiensi pompa 32%
P teoritis 0.1060241 hp
BHP 0.33132532 hp
efisiensi motor 80%
Daya motor pompa 0.4 hp
0.5 hp
 Komponen komposisi laju alir F7 ( Densitas(Visc (cp)
Trigliserida 0.99954 12,620.3938
ALB 0.00025 3.1642
Air dan impurities
0.00021 2.7046
mber TGA manik

Total 1.00 12,626.2626 862.00 25.22 hasibuan