KOBELCO 80 YN231c K200.10c-ce SHOP MANUAL SKe1 Ouwc-ses) SK21Onvc-ces — ELECTRIC SYSTEM a TABLE OF CONTENTS 1, ELECTRIC CIRCUIT DIAGRAM (asta, OCEANIA) 1 ELECTRIC CIRCUIT DIAGRAM (OME) i 2. ELECTRICAL EQUIPMENT LIST (ASIA, OCEANIA) 9 ELECTRICAL EQUIPMENT LIST (KCME) meee 10) r ul 8.2 Harness Connection Drawing (ASIA, OCEANIA) 2 Harness Connection Drawing (K ae : 13 3.3 Operation Controls (ASIA, OCEANIA) seennne 14 Operation Controls (KCME) 15 3.4 Controller Assy 16 3.5 Instrument Panel Assy z 25 3.6 Upper Electric Assy 7 26 3.7 Upper Harness Assy 27 Upper Harness Assy (KCME) ~~ sn 29 3.8 Engine Harness Assy i 38 40 3.9 Under Floor Harness Assy (ASIA, OCEANIA) Under Floor Harness Asay (KCME) ++-1r 8.10 Cab Assy 3.11 Cab Harness Assy 7 8.12 Battery & Battery Install ~~ 52 3.18 Light Install srneeennnnnnnnnnnnnni 3.14 Boom Harness Assy --- 3.18 Fuel Pump Assy KOBELCO CONSTRUCTION MACHINERY CO., LTD.Applicable Machines YN10-38001~ YQ10-05501~ Revision Date of Issue Firet edition November, 2004 S5YY2317E, FFFRAN (on) viola LaisoneZOONA WYHOVIG LINDYIO OML9ITS VERU (viz) vib syEA (oie) visSW (yy) vis oe Bank ‘sup eusieesys M2020 “9 Aen RINE EROS NET "9 6 20SSLORIX PWM BNET "942 Bavelao2 © asnvgbssbsz (2 rxavsl > 1.9 “wSsAYEbSEC IPSs (L “RS FES) STEVI ONIGOD HOTS SUM eMaee (2yupa) 2109 punoig GE) Ba wanegaa GGG berso00ZEONA — WWXHOVIC LINDMID ONLO3TS "SLea (viz) av 64 °GR (pre) arbi 2 erp EBA aGH (pip) a 615 won | A | umog + 4 1 fo pea jg ° 4 ti A 09 {ubis| soo | ub) 1009 {u6ig| 10100 uli ous evenbe uequnn'y ‘payoods esmveie: {IGYL ONIGGO HOTG SHIM Va 0109 Ba AO TWASexe sur np omns _) YOR sSNA oN, 7 z ca | = & 3 Fyne omy} g ama SERA v= NS 8 es TI EN 5 gap aT eae TETRA yma ‘eo eT OE CER 9 HG HS) 2 3 tee nied | tae g amd) = Tammy aH See HE 8 5 a SL 3 ee 5 z 5 & =n T sas] | (Cia Tas} [Custos aa t g e=a3| | iamomaveRa 3 Faas Tony 5 iis sence =a eno T=¥s|__ | “camnosrent TalDoIOHA nis TE ee a eas] 5s 3 T t=as| & [Tt “Tog emo ta I= 25 a HLOOONROTET Sas] © [-ianososmen| ——tos woos r=ne/S= g ri Faas] S 7 pg totundard noes Ta] d= Ad] 28 £ tas] © t [os waved soe aear| 9 —Asa| EE E i EAs] “ga TWaaodartan ewe ey] a—Aa] Se s THAT, TASH isscobonseer -rox Sat enanea rer ene SNe a ET SR orm) =| er 7 ASM LINaNdINO’ OOF -z“von do we auoye sume ap peas |) yoy ya sae ML HOTT pe} 9/4 TATOOOOSOR.A| TARTOOSFTT| SONKAUA ORI 29) aN TaSOOUDADERT THREDOISDENE EE = = [ratontoa Has Sarpy = t TOO TISEDOOTEENT SN va sonar oa kn oon ewe PNP Ha au MERA BOPLHe Po SALUT TA ASM LNavidinoa OOS| = TaGO0OD TENA, Assvawnd Tana| ve | cout = aa a aniawans| wen ‘uoin wor] easmooar| raswowass| _ssev sean woou) sre Tatoo og = worse om 80 “ras = von 2a ea 0) “sor voaa| vero] er TFIVISNI ALA 5; Aaya | suave samsroarisa 19: na asvsvaxwvawol te] gy, "FVGSNI EV ont woy ss5v | ora TRO =a PO come we! {peo st: ssov ssa mepama:venira| rasomnnsn| tomaenss soot usaxa| ee wom] —- | raztaeaouis| __asevessxuvno|_ se ree a om axo sme 99 — | Pemong : 21980 | sp 9 FaesoNOgEINA| TLE Sianwe‘ tga | [FISH] 2azz000a61NA| | ee weee| cavterogerna| ere -pesq:evema] BO eatvo0omr INA) ratsooosensx| assvssaavisaan| ce) “A tuowomons| _aswvoemtassan| ov wy a9 ausasvavad = (nus wsawoan — ‘am aon aus} taomormetes [iss ranva wwaNoRLANt| <8 ‘SRR NR] FFEVS | ORANG |e e RH TaSPIOHENK] —TINESNIEIONINOD ramomarrsi| eve | caunnoann| seve] soe mansrzen swtoeeas| sev TTIONINOD| ve awonweoss | sroanon souvaao| os af ENDO [net — ao [ae aro an 3 RORGH SSE 8 ONG NOB ‘ruse espa ag len 2208 Lesypa ents 2m gL a EN SS3NUVH © {sn SSaNuWH FS(DRYER seven wore mnin eve a vem Tiao) ms an ww] ‘ONO KOH US THOMINGO~ SVEN HEcanSEND Hu ava TAO Sau 10) nS USHSYT ONINAs|_EMOWHEOH OO ean uno| waismo 30nv0) Gre every 14 a [GRNOO VEY OMmEG NoUDaNNOO SSANEYH YeeYING HEE) Ces) GND ava[eS ¥ 1d SOY ONIMWEANOUOENNOO SEBNUYH EzeThe functions displayed on the multcisplay are classified roughly into the folowing 9 types. 4. Clock display “After the engine starts, “OK" is displayed on the ‘mutigisplay. (In normal condition) - Display the error of the mechatro controler, etc. “Displays the fallure of the VO system of the mechatro| controller such as the low pressure sensor, governor motor, proportional vaive, solenoid valve, ot. (81 iterns) +++» Displays the information output by the mechatro controller such as the pressure sensor detection, proportional valve, solenoid valve, etc. (28 tems) + Stores and displays the contents of the troubles detecteq| through the mechatro self diagnosis. 6. Mechatro A adjustment display-----+-+++++-Displays it by procedure during the mechatro A adjustment. 7. E/G oll supply cumulative (integrated) time Displays the E/G oll supply cumulative time and E/G| speed (rpm) list. 1.8/6 oll 2.Fuelfiter 3, Hyd.oilfiter 4, Hyd. ol But E/G speed is also displayed by service diagnosis. “In case the setf diagnosis (%) is normal but the machine is faully, oF i the machine condition must be notified to| the operator, the below items are indicated each time it is necessary Ifthe key is tured ON with the WARM switch on, Auto Warming of E/G and hydraulic ol are displayed wt 2. CPU error display « 3. Self-diagnosis display ---- 4, Service diagnosis display: + 6. Trouble history display * 8, Waring cisplays - 9. Auto warming function ~ Warning displays item : MECHATRO. 1 CHARGING CONT. FAIL Fy *) PROBLEM WARM FINISH _ |(KCME only) 2 SWING PARKING 2 LOW j28 CHANGE DISENGAGED FUEL LEVEL 82% €/G OIL 4 BG 3 14) LOW HYD © The buzzer sounds on display # 2, #5, PREHEAT odl OIL LEVEL #6, #7 and #28 ‘Supplementary explanation : In the case of #5 and #6, the buzzer is COOL LEVEL] not stopped even if the buzzer stop switch is pushed. nig 4 LOW E/G aa 6 Fi, LOWEIG is LOW EG In the case of #7, the buzzer is stopped if OIL PRESS OIL LEVEL the buzzer stop switch is pressed. FF HIGH E/G ie > POWER In the case of #2 and #28, the buzzer 5] COOL TEMP: BOOST ON stops five seconds later automatically. eS), RESTDAIR WARM KCME onl J, CLEANER WARMING up__ [OME ont) No.1 When the number of starting up of starter MAIN CONT. P/N reaches set value, and each time the starrer cia diab keyed on is Nod ciple VER 4.00, is always flashed for 10 seconds. 182.2 SELF DIAGNOSIS DISPLAY FUNCTION @) Summary It performs self diagnosis of contro] inputs and outputs of pressure sensors and proportional valves while the machine is in operation. Errors coming out of the self diagnosis are displayed on the multi display of the gauge cluster. Regarding the connector numbers and the pin numbers, refer to the C-1 Mechatro Controller which deseribes later. Wire numbers and colors may be confirmed on the electric circuit diagram or on the harnesses diagram. (2) 10 configuration NEUT SEBIAL COMMUNICATION Pressure sensor Proportional valve s P= Gauss duster Selector valve (SOL) | 5 (Boczar aleve} Governor motor °o Battery relay () Self diagnosis display item No. Contents Display of monitor [No Contents Display of monitor Mechatro controler [1 MECHATRO Pi bypass cut Da PYBYPASS 1 Hat GPU cont. FAIL ay propo-valve fail PSV_] PROPO—VALVE Gage ater Mpa [7 RECEIVE P2 bypass cut oe P2 BYPASS 2 | rire ation [MC craon 18 | propervalve fal PSY) PRoPo—vaLve yw ae 2 G5 BAT. Travel priority D3 TRAVEL | Pallory relay. fal RELAY, a propo-vaive fail PSV] _PROPO—VvALVE | 1 Gpy BOM DATA ‘Arm variable recvculaion|D-6_~ RECIRGULAT S| ROM ate CPU FaiLune 20 | ropowalve fail [PSV] pRoPO-vaLve enor (A MECHATRO Pi pump proportional | Et PUMP PT 5s | Meche 254 CPU sererror | 21 | vaive fail [PSY] _PRoPo—vaLve Boom raising pressue | B-1, BOOM RAISE P2 pump proportional | E-2 PUMP P2. 6 | Sensor tal CE Sengor | 22 valet EFSV]_proro~vave Boom lowering pressue | B-2, BOOM LOWER} Power up solenoid valve | F-1 POWER BOOST 7 | sensor fa GEeSenson | 2 [fan (SY) Sarena ‘Arm in pressure BE gp ARMIN pq | Travel Zepeed solenoid FS —_ TWO-SPEED 8 | Sensor a @efenson_—_| & [Vato al sv _soctnoo ‘Arm out pressure | ©-4,/@=). ARM OUT ‘Swing parking solenoid [F-2 SWING BRAKE: 8 | Sonvor tal S@HENSon | 2 Nano sr) soueno 70 |Busket digging pressure |S, Gay BUCKET DIG | 5, |Governormotercarent |G1 (pay STEP MOTOR sensorial ESENSOR fail CURRENT-NG 11 | Bucket dump pressure [5-6 (G> BUCKET DUNPY 5, | Goverr motor staring | STEP MOTOR sencor fall 'SENSER ont noxng fai SPT. ERROR, ‘Swing pressure BY, ‘SWING (R) G3 EG REV. 12 | Soesrta GE SEnson” | 28/6 epeedsensrtal_ | Ray SENSOR Travel right pressure [OS TRAVEL (R) ‘Accel poieniio meter | H+1 S) "ACCELERATR 19 | envor fa GE rgenson” | 29 POTENTIO ve [Tevaiet esas PR GEL TAVLOS [ao |tysaulenesine [82 DRAINING sensor fall ‘SENSOR release stand by HYD. PRESS Pr pump pressure «(C1 PUMP PY Hydraulic pressure ——)33 FAIL DRAIN 15 | sensor fail PSV] SENSOR 31 | release fail HYD. PRESS P2 pump pressure C2 ‘PUMP P2_ 18 | sensor fail PSV_] SENSOR u2.3 SERVICE DIAGNOSIS ‘The present service diagnosis in 23 items is displayed on the multidisplay according to the data received from the mechatro controller How to display 1) Keep the buzzer stop switch pressing, turn the starter switch “ON” and starts the engine. 2) The Ist item Parts No. of Mechatro controller and the program version are displayed. (Example) [Nos HyN2E00120F3 VER 1.00 MAIN CONTROLLER PINo. PROGRAM VERSION 3) Gy | Each time the screen change switch on the gauge cluster =~ iis pressed, the number runs like No.2, No.3 ~ in order. 4) (ET) Bach time the buzzer stop switch on the switch panel is \*) pressed, the number returns like No.25, No.24 ~~ in order. 5) The display disappears only when the starter switch is turned OFF. Service diagnosis indication Nol DISPLAY, REMARKS No. DISPLAY REMARKS. Not Nos MAIN CONT. Po. SOL. VALVE "YN22E00125°3 ASIA, OG8|| P/N. indication F-3 V2-TRAVEL 1 | yn2ze0015s°1 CME 6 COMP. OEF_| ONOFF inceaton PROGRAM VER Version indication MEAS. OFF ON/OFF indication VER somo SWITCH OBE | ON‘: inceaton VER auc _| Kew | No2 Nor BG ser 2220 | No ond set mm ‘SOL. VALVE MEAS = 2059 | Actual om F-1 POWERUP 2 |ecprs. LIVE | LIVE/DEAD indication 7 COMP. OFF | ON/OFF indication KPss SW 0M |A/M/Bingicaton MEAS. OFF | ON/OFF indication [__Swmn gE | worF nan Tos [Noa Hot | RELay ACCEL VOLT. 49¥ | Potonto votiage 2 BAT. RELAY Sensor volage / 3 Pos. 100% | Voltage positon 8 |" comp ON | Pressure convertee value MOTOR STEP 420 |Noof motor steps MEAS. ON | Sensor voltage / POS. 100% | Step position KEY SWITCH ON | Pressure converted valve Nom Tos) GOVERNOR MOTOR PRESS. SENSOR G=1 COLA 4.08 |A phase current B=1 BOOMRAISE | Sensor voltago/ 4[e—1 coms 108 | B phase curent 9] 45v som Pressure corwerted value G-2 UMT — DEE | ONOFF indeaton 8-2 BOOMLOWER —_| Sensor voltage 4sV 30M Pressure converted value Tos Taio OL, VALVE PRESS. SENSOR F-2 SWING-BRAKE B=3 ARM OUT Sensor voltage / 5 COMP. ON | ON/OFF indication 10] 4sv gow Pressure converted value MEAS. ON | ON/OFF indication Boa ARMIN Sensor voltage / RELEASE SW OFF | ONOFF indication 45V 30M Pressure converted value Note : The examples of displays are in the M mode with the engine at Hi and with the operaung lever to ful atrake. 15[No] DISPLAY REMARKS No. DISPLAY REMARKS Tort Naw PRESS. SENSOR PROPOVALVE B-5 BUCKET DIG —_| Sensor voltage / D=3_ S-TRAVEL ‘Command current a1. 45v Som Pressure converted vale | 5g |COMP.StmA_1.6M | Pressure converted value B=6 BUCKET DUNP | Sensor votage / MEAS. SOBmA {pM | Feedback current 4sv 20M PProssure convartod value DRAIN PRES, Pressure conver value ‘Tooms 3.0M | (Arm in rate Nase ozs PRESS, SENSOR PROPO-VALVE BO7 SWING (A) D=6 ARECIRCULAT | Command curent 12) 4sV 30M 21| COMP. sama 4.aM | Pressure converted value Ha SWING () ‘Sensor veltage / MEAS. 533mA 18M Feodback current ov 30M —_| Pressure converted value Pressure converted value | | (dum In at no toa) Theis Noa PRESS, SENSOR PROPO-VALVE B-8 TRAVEL (R) | Sensor voltage / E=1 Pt PUMP ‘Command currant 18 ASV 3.0M — | Prossuro converted value | 22|COMP. 750mA 2.9 | Pressure converted value 8-10 TRAVEL (L) ‘Sonsor voltage / MEAS. 745mA _2.9M | Feocback current 45 80M | Pressure converted value POWER SHIFT OmA | Pressure converted value Nora Woz PRESS, SENSOR PROPOVALVE coi PUNP PI Sensor votage / +2 P2 PUMP Command curent 14) BY BBM — | Pressure cowerted vaue «| 23) COMP, 750mA 2.9M | Pressure converted value c-2 PUMP P2, Sensor voliage / MEAS. 74SmA_2.9M | Feedback current / SS 35M | Pressure comerted value POWER SHIFT QmA | Pressure converted value Weis Nose PRESS. SENSOR MECHATAO ADST, B16 Pt OPT. Sensor votage / CONT. SW “TEST | RUN/TEST indtation 15 45% 80M — | Prossuro converted vaue | 24) CONT. VOL 400% | Inner trimmer B17 P2OPT. Sensor votage / PROG.SW GEE | ONOFF indication 45v 30M | Pressure corwerted value Nooo Noto PROPO-VALVE RELEASE SW Doi picuT ‘Command curent KesS 26 | ONOFF indication 18] COMP. 706mA 2.7M| Prossure convertod value «| 25| SWING BRAKE OFF | ON/OFF indeation MEAS. Z0imA 27M| Feedoack current / Pressure converted value (Asm out reli) Woz PROPO-VALVE D=2 p2cuT ‘Command curtent/ 19| COMP. 7o6mA 2.2m Pressure converted valve MEAS. Zo\mA 27M Feedback curent/ Pressure converted value (Boom up reef) 162.4 TROUBLE HISTORY DIAGNOSIS The error item detected by the self-diagnosis is (2) How to cancel the contents of the trouble history stored in the mechatro controller as a history and 1) Display the trouble history mode. is displayed on the multidisplay. 2) Press the work mode select switch and the buzzer stop switch for 10 seconds or more (1) How to display concurrently. 1) Turn the starter switeh TON). 3) When the erasing is completed, the “NO 2) Press the buzzer stop switch 6 times in ERROR’ is displayed. sequence for 10 seconds. 4) Turn the starter switch [OFF] . (Example) : Note CONTENTS DISELDY. All the stored items are erased. No errors NO ERROR It is impossible to erase data partial. 000258 Error detected in |B.10 TRAVELLEFT (3) Contents of the trouble history the past D-2 P2BYPASS CUT svanal Display F.3 TRAVEL12SPEED | | 4 |Conwoller JA-1 ROMDATAPAILURE relation |A-2 _MECHATRO SET ERROR 8) Tranamits the error data (one or many) and IB—1 BOOM RAISE SENSOR hour meter to the gauge cluster ]B-2 BOOM LowER sENsoR Hour meter and 3 error data are displayed Ee cee on the sereen. [Low pressure [5-5 Suet oie sengor +f three error data or more exist, display the Jeensor B= 6 Bote EAtSOR data three by three in order for every 5 B—7 SWING (R) SENSOR seconds B—9 TRAVEL @) SENSOR 4) Scrolling pages (Item number) B= 10 TRAVEL Gd) SENSOR +The item number increases each time the |, FSERPFCUE [c—1 puMPPi SENSOR work mode select switch is pushed. [Ciydrsulic pump)|C—2_ PUMP P2 SENSOR ‘+The item number decreases each time the i D—1_ PrBYPASS PROPOWALY buzzer stop switch is pushed. p Rigportional Ip—2 repyrass Pnoro.vaty| [Control vatve) [D—3. TRAVEL PROPO.VALY Neer D—6_Recmounar PROPO.WALY Te sytem stores alleror tems at each hourmeter_ [a [Pemonal vale [B= PUMP Fi PORFO.ALV reading. To check error items at diferent hour meter eS ipescee ae readings, push the work mode select switch or the | ¥ lgolonoid valve {F—2 swing nnakz soteNom buzzer stop switch. F-3 _TWOSPEED soLENo] (G=1 rer MoToR CURRENT.NG 5) ‘To erase the display, turn the starter switch G—2._ ster Moroxswr.ennor to [OFF] G |B/G Accessory |G—3 E/G REV, SENSOR G4 EGCOOL. G—5 EG OIPRS sew 1 accenenate rorexrio i T=1 RECEIVE ERROR [1-2 bar. RELAY ‘MONITOR SYSTEM OK 725 Ht {OW TO CORRECT THE CUMULATIVE TIME (2). The method of cumulative time indication change is described on page 12. @) Corrective action For example, correction method of engine oil supply cumulative time is described in following. pm Operating procedure Display on multidisplay Rorma ae eeitelo, is displayed, and aftr 5 seconds | Serle neemmemmes OK | display changes aclock. pp_ [Press the gauge cluster screen change switch he Piewioss Sani once, and the E/G speed (rpm) is displayed. TSG spend is planed [Press once more, and the engine oil supply Pion tne. ARE cumulative time screen is displayed. 2220RPM [Eve ol cH, Press the screen change switch and release TooReAPT |, [lonsrart |, [Tool arr D a the range of 5 Be 10 seconds, it returns to |} 10H | HEAT el eat the correction moi | B |Press the work mode selector switch and the 100Hr AFT Cumulative time .[ 101Hr APT ‘cumulative time increases. (once 1 He) Exc o1L c__[inereases B/G O1L.C8, p_ [Press the Buzzer stop switch, the cumulative|[ Toor AFD Cumulative time [99H AFT time decreases. (once 1 Hr) scoicn —_[ decease >] Bicor cr |Press the gauge cluster screen change switch] lonce, the correcting time is stored, and exits | —— ee G_ |from the correction mode and "Fuel filter Ce SS Pre nteee |supply cumulative time" is displayed to complete the correction. Notes 1 Press screen change switch on the procedure D or later once, and the status is stored and the correction is finished. 2. When altering the accumulated elapsed time of fuel filter, hydraulic oil filter and hydraulic oil respectively, press the screen change switch and display the accumulated time screen corresponding to items required to be altered, then repeat the procedures D to G. 8, The engine oll change time is displayed by 500 hours for warning on the display, but no buzzer sounds. 4. For fuel fitter, hydraulic oil fiter and hydraulic oll, press the screen change switch, and the "Hours elapsed after change" is displayed on the display, but no warning displays and no buzzer sounds. 5, The display time is 4 digits for hydraulic ol, and 8 digits for others. 3 The display time can be returned to zero by simultaneously pressing "(HE buzzer stop witch. selector switch and “= 182.6 ENGINE STARTING FREQUENCY DISPLAY FUNCTION Since it is supposed that the engine starting frequency increases because of adoption of auto idling stop function, the engine starting frequency can be indicated on multidisplay as a guide for maintenance of starter motor. @) How to display engine-starting frequency 1) Switch auto idling stop selector switch on. 2) While keeping buzzer stop switch preseed, switch starter switch on, Display service diagnosis.) 8) Press screen change switch in the condition the initial main controller parts number is displayed and the following screen is displayed. x.) Not bee eee |___—uarting freauency 12546 times START 12346: | Repl der fi 140,000 ti placing reminder frequency mes PROGRAYER, | | (Differ with machine model) ver 400—<———_| |e ” (2) How to correct the value of engine starting frequency Set starting frequency to zero when starter was replaced, and reset starter frequency to the value set before replacing controller. In the engine condition shown in Item (1)-3). 4) Press screen change switch for 5 seconds or more and release it, and "Reset" mode is displayed. 5) Press work mode selector ewitch, and starting frequency increases. (By 100 times. By 1000 times while keeping it pressed) 6) Press buzzer stop switch, and starting frequency decreases. (By 100 times, By 1000 times while keeping it pressed) 7) Press screen change switch after sotting starting frequency to the desired value, and the desired value is memorized (stored). (8) Warning contents when starting frequency was reached to the replacing reminder frequency Each time starter switch is switched on; the following screen is displayed and flickers on cluster ‘gauge for 10 seconde. In this case, overhaul or replace the starter. x) No. MAIN CONT. PIN STARTER CHG [Replacing reminder frequency 40,000 times PROGRAM VER es oe ah (Differ with machine model) 192.7 CONTRAST OF DISPLAY ADJUSTING PROCEDURE If buzzer stop switch and mode switch are pressed at the same time for 5 to 10 seconds, the contrast adjusting mode is appeared and the contrast of display becomes adjustable, but except the following conditions. Under (Adjustment) and (Service diagnosis) Under (Language change mode) (1) Contrast enhancement Press the mode switch LCD indication is enhanced. Press the buzzer stop switch : LCD indication becomes dim. (2) Contrast complete Press the screen change switch, consequently the mode is set for required contrast level. 22: 00 CONTRAST 50 2.8 LANGUAGE OF DISPLAY CHANGING PROCEDURE ‘When the starter switch is tuned ON, during the screen change switch is pressed, the language display becomes changeable. (2) Language selection ~“--Whenever buzzer stop switch or mode switch is pressed, the set of Ianguage is changed, and the capital alphabet according to the language is indicated on LCD display. LOD display rotation Mode switch Bieet -F—s-ev-6-o a) Buzzer stop switch (2) Language complete “~~~ On condition that the required language is indicated on the display, press the screen change switch, consequently the language is fixed and display returns to normal indication (All LCD are lit.) (The required language is stored.) Japanese 3 [French F English E [Spanish 8 English(North American)| EA | EU EU Thai T [German G Indonesian 1 [Chinese ©2.8 MECHATRO CONTROL EQUIPMENT (1) C~1Mechatro controller 1) Outside view CN CNI2_ CNIS 218 2111 cna i 26 14 169° 22 12 8 ee] ENG __ONLG._-ONI See E|__seectcoton [RE] sioner 2) List of connectors 108 cuniomer Foe (ine No-laamel Specification P¥oe"| Signal ivel [ava] TH | Power sours SV 1 [vA TN | Ground 0¥ a [va TN [Pose sre 5V 2 | an | Boom site pressure in 95a [aig] PE pump pressure IT 9~ 4.507 3 | 5A IN | Power source _6V_ 6 jova}er IN | Ground_ ov. «| 5vA 1 [Borer sure 6 7 [ova TN | Grouné_0v | ag | Boom lower pressure ty Tg 6~4507 [ais] P2Pump pressure T0545 6 [ova TN | Ground _0V_ 9 |sva|“™" IN | Power source _5V_ 7 [ava | Ground OV 1 [ava TN [Power sour oY [eas [Amin presse i o5naav rag] PLOT mess D9 a7 9 | 5VA IN [Power scare ov] |°N (2 Tova | IN | Ground 0V. 10 [ava Torre 5 i Lova TY | Grond_ov Tr par] Amore HT pe age Te pare] @20P presse saa 12 | OVA IN _| Ground _0V 15 [ova |e IN | Power source _5V_ 18 | OVA] 5 eket IN | Ground ov 16 | 5VA | oom rod poventio) | TN | Power sourse_5¥_ 1a] ap [Bucket dicing Ti | os~av 17 [421 [ore un ecine porn | IN| 05~ 4.50 15 [va TN [Boerne 5 1g [age [aaet eFenhsoeme [IN| 05450 16 [SV TN [Roser ue 5 19 [ova Gum rod potenta) | IN| Groma_o Bate dump ax asm 21 EL ceeseetan CL B0= aie DY Grmnd_oF a1 [ow oust ono. Ground _0V_ 22 |sue|“™" Shield Swing pressure ar [ 0545 7 [at TT | GN OPEN Fever nee BE 2 [ae [er SON) [a] 2av one I 3 | Ba [Key sw. (GLOW) tN | +24v OPEN IN 0~82V 4 |B [Travel 1.2 speed IN | GND/OPEN IN | +24V/OPEN 5 | B5_|Swing PPB rete TN |_GND/OPEN IN| Ground_oV_ 6 | BG | Alternator In | ~12vn2v~ IN 05~4.5V_ 7 | B7 | Gigh reach crane) IN | GND/OPEN _—L_IN_| Power souree_sV_ icn1g} 2} BS [26 coolant limit SW. | IN | GND / OPEN, Travel lef pressure IN_| Power source _5V_ ‘9 | B9 |£/G oil limit SW. IN | GND/OPEN sensor IN 0.5~45V_ 10 | B10 | Air filter limit SW. IN_| GND /OPEN IN_|_Ground_0V_ 11 | B12 | (Stroke end devoct Sw.) | IN | GND /OPEN IN |_Ground OV. 12 | B12 | B/G oil Jove! IN _| GND/OPEN Accel potentio DOSS AB, 15 | B13 |G coolant level IN _|_GND/OPEN’ IN 0.5~4.5V_ 14 | Bid | Hiya. oil level in | GND/ OPEN IN _| Power source_SV_ 15 | B15 | Fuel level IN | 670/1140(0) 16-[ ie [Wiser sep init [IN ]-GND OPN aneo] Specification [MGW] signaliever_| [Ome Pin |For) Specification FMW] Signal ievel "BI? | Wiper reverse limit IN | GND/OPEN 1 [rxpil Cluster PHD Cr ae B18 [ATT boost 1N_[ GND /OPEN (7 fecorl ciuser ex DN ttt ‘B20 | vd. eiltamp. mit) | IN| GND /OPEN 2 [ov ND B2i | (Travel alarm SW.) | IN | GND/OPEN. 4 [suc] Cer Shield 122 | (wing fahaer SW) [IN| GND/OPEN [PHS [PHS power 18 26 a0 B25 [Lover lock SW. TN | $24V/0PEN 6 [PHS [PHS power 0 baie’ 1824 | Rotation N&B SW) | IN | GND/OPEN 7 (rxp2l ‘amano B25 [PNT SW. aw | e700 /400 8 [RxD2! PHS: wsmumcsion B26 1 | onpvoren_||°N1°9 [ov GND 10 | 227 | Warming wp SW) | IN| GND/OPEN 10 [PHS [PHS coneol OD | IN [Ere 1 [828 | (Confiux/single low) | IN | GND / OPEN 11 [PHS | PHS control 205) |_IN J"acenga| 12/520 | IN| 124V OPEN 12 [PHS [PHS cons aces) [OUT /Recamanel| 33 | B33. IN | +24V/OPEN 11 | PHS [PHS control 4(8R) OUT bain termna sett | cexg) 24 886 [at stp select SWE] GND / OPEN 4 |suG|PAs shiold (ss [eas IN [GND (OPEN 15 | 0-450 16.| C1 | Wiper spank relay [OUT] ex ore roma 16 | vA ‘GND 17 [C2 |Wiperorward selay | OUT av ore rons 1 [ova Ground OW 18 |-05_| Wiper reverse relay [OUT] ono aren rus 2 [ais 05~ 45 19.| CA | Washor motor lay [OUT] nD 9B roma 3 [ava Poversoures a 20] C5_| Front work it elay | OUT] oNb/ orm roma 4 [ava Foner rar BV 21 | C6 [Roar work light relay —[ OUT] oxD/ommx mma STAT 05~450 22 [C11 |ucket limiter) | OUT| ep/oran nina 6 [azo 05=459 20 [ois OUT] exo 107 mA 7 [aaa 05=450 24 | Cia (Swing Aahser relay) TouT| exprope tma 8 | ovA Ground _OV_ 25 | Cis | Cravel alarm ray) | OUT| oxp/ Oran mn 0 | io | ONibbier open seed) (GND / OPEN 26_| C16 | Wiper SW. OUT] ax ore mm 10 | 90 GND [OPEN or] mL 045 11 | B91 [(One-enachwibbier SW] | GND / OPEN 2a [ova] _ IN | Signal onD_||°N"7)49 [pao GND / OPEN. TFS nor motor A phawe POEL —20V35K ia [B36 (GND / OPEN 2 [rx our] eavisa 14 | C12 | (rbcomm power) Ge OFS Toma 3 [sHG [Shera ground Sbiele 15 [D7 oor] +0~800mA 4 D1 [PI bypass ext OUT] _0~s00mA 16 [DIX ovr] —0=sooma [Dux | proportional valve four] ~o~soomA. 17] Da ‘orl +0=s00mA | 2 | Pa bypaes ext 0=800mA 18 | Dax, ‘our| ——o~so0ma 7_| Dax | proportional valve B 0~800mA 19 | DL [Down load change SW. ]OUT| GND / OPEN [DS [Travel eteaighe our] —0=800mA 20 |TXDé commupraion | — ‘9 | Dsx | Proportional valve C [QUT] _0~800nA, 21 [RXDal conan | {(ao"[ Ds | Arm variable circulation] OUT] —0=800mA 22 | ovD our) axp 11 | Dax | Proportional valve A out] _o~s00ma. 12 [2avP 2~ 320 122477 power supply +24 a }CN18|"74 [vaatt| Battery back up 20~32V 15] F2 our) 241.64 15 F2-| Governor motor phase} Ot] — ae 3 [ D5 [Pi pump proportional [OUT] 0~s00ma ie [Dax | valve Pn) our] —o=s00ma 19[ D6 |P2 pamp proportional [OUT] 0~800mA 20 [Dak valve 2) Our) _0=s00mA. ai] cr [See jour) +20 /oPex 22 [cs [Seeegatees =F [oor] +aevsoren Ba [ex [atten es BINT ocre] anv son Ba | C10 [Auto ile stop relay [OUT] sav rorEN 25 [ove [Pomer input ov] ran Power supply (GND) Power input OV] 22,(2) Gauge cluster (symbol C-2) 1) General view Gauge and Display lamp Mutt display| Taal LoD (Gaui erste ee alsplay) MATED SIDE 1-3 wo ANP 040, Screen change : HOUSING : 1740442 switch etc. woes ‘TERMINAL :173661-2 Buzzer stop switch Work mode switch 2) Connector CN-600 No. litem name No. Item name 1 | Fuel sensor 5 [GND 2 [Bngine water temp. sensor 6 _|Sourse +24) 3_|RXD 1 (Serial communication) 7 |GND 4 |TXD 1 (Serial communication) 8 | (None) 3) Function © It processes signals by communication between the gauge cluster and the mechatro controller, displays them in lamps, displays them in LCDs and actuates the buzzer. @ It puts out coolant temperature signals, fuel level signals and panel switch signals to the mechatro controller through the communication port. @ Summary of display and drive item No. tem, Remarks 1_[Monitar display LOD dot _128%55 2. | Gauge display (Coolant temp., Fuel level) Tolerance coil type 3_| Mode display (AM - B) Lamp (1.4W) 4 [Buzzer Piezo-electricity type 5_| Screen change switch 6 [Buzzer stop switch 7_| Work mode select awitch a lpoxtite For gauge Lamp 2W) | For SW, LOD LED 23(8) Governor motor(Symbol M—2) NAME PLATE \ S222" » gy MOTOR CONNECTOR nti owen cower BROWN RED LIMIT SWITCH MOTION RANGE "3.4 E" ORANGE ‘YEeLLow @) ® IT SWITCH CONNECTOR Wi MOTOR CONNECTOR WIRE TABLE 6 1 2 5 7 3% 4 No. | Wirecsie | Connection 5_| White | com No. Wits color [ Connection ‘Red NO) 1 | Brown [A 7 | Yetiow [NC 2 | Orange | A 3 | Rea B 4 | Yellow B 24