DAFTAR ISI

Halaman
LEMBARAN PENGESAHAN JURUSAN ................................................. i
LEMBARAN PENGESAHAN PANITIA SIDANG ................................... ii
LEMBARAN PENGESAHAN PEMBIMBING ......................................... iii
KATA PENGANTAR .................................................................................... iv
ABSTRAK ...................................................................................................... vi
DAFTAR ISI .................................................................................................. vii
DAFTAR GAMBAR ..................................................................................... xi
DAFTAR TABEL .......................................................................................... xii
BAB I PENDAHULUAN ............................................................................ I-1
1.1 Latar Belakang Pendirian Pabrik ............................................. I-1
1.2 Sifat-sifat Bahan Baku dan Produk .......................................... I-2
1.3 Menenentukan Kapasitas Produksi .......................................... I-3
1.4 Tempat dan Lokasi Pabrik...................................................... . I-4
1.5 Jadwal Kegiatan Pendirian Pabrik......................................... .. I-5
1.6 Tujuan Rancangan...................................................... .............. I-5

BAB II PEMILIHAN DAN DESKRIPSI PROSES ................................... II-1

2.1 Pemilihan Proses ...................................................................... II-1
2.1.1 Bahan Baku ..................................................................... II-1
2.1.2 Pemilihan Proses ............................................................. II-2
2.2 Deskripsi Proses ....................................................................... II-3

BAB III LOKASI DAN TATA LETAK PABRIK ................................... III-1

3.1 Lokasi Pabrik ........................................................................... III-1
3.2 Tata Letak Pabrik ..................................................................... III-3
3.3 Layout Pabrik ........................................................................... III-5
3.4 Layout Peralatan....................................................................... III-6
3.5 Perkiraan Luas Tanah untuk Pendirian Pabrik ......................... III-7

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BAB IV ORGANISASI PERUSAHAAN ................................................. IV-1
4.1 Bentuk Hukum Organisasi Perusahaan .................................... IV-1
4.2 Struktur Organisasi Perusahaan ............................................... IV-2
4.3 Wewenang dan Tugas .............................................................. IV-3
4.3.1 Pemegang Saham ............................................................ IV-3
4.3.2 Dewan Komisaris ............................................................ IV-4
4.3.3Fungsionaris Perusahaan .................................................. IV-4
4.4 Pembagian Seksi-seksi dan Tugas ........................................... IV-5
4.4.1 Kepala Bagian Produksi .................................................. IV-6
4.4.2 Kepala Bagian Teknik ..................................................... IV-6
4.4.3 Kepala Bagian Umum .............................................................. IV-7
4.4.4 Kepala Bagian Pemasaran ........................................................ IV-8
4.4.5 Kepala Bagian Keuangan ......................................................... IV-8
4.5 Karyawan ................................................................................. IV-9
4.6 Pengaturan Jam Kerja .............................................................. IV-9
4.7 Penggolongan Jabatan, Jumlah Karyawan dan Gaji ................ IV-10
4.7.1 Penggolongan Jabatan .................................................... IV-10
4.7.2 Jumlah Karyawan dan Gaji ............................................ IV-11

BAB V NERACA MASSA DAN ENERGI .............................................. V-1

5.1 Neraca Massa .......................................................................... V-1
5.1.1 Reaktor (R-101) ............................................................ V-4
5.1.2 Centrifuge (CF-201) ........................................................ V-5
5.1.3 Vaporizer (V-201) ........................................................... V-6
5.1.4 Tangki Pencampuran (T-201) ......................................... V-7
5.1.5 Centrifuge (CF-202) ........................................................ V-8
5.1.6 Vaporizer (V-202) ........................................................... V-9
5.2 Neraca Energi ........................................................................... V-9
5.2.1 Reaktor (R-101) ............................................................ V-9
5.2.2 Vaporizer I (V-201) ........................................................ V-11
5.2.3 Kondensor Vaporizer I (CD-201) ................................... V-12

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 5.2.4 Vaporizer II (V-202) ....................................................... V-13
5.2.5 Kondensor Vaporizer I (CD-202) ................................... V-14

BAB VI SPESIFIKASI PERALATAN .................................................... VI-1

BAB VII INSTRUMENTASI DAN KONTROL ....................................... VII-1

7.1 Insturmentasi ............................................................................ VII-1
7.1.1 Tujuan Sistim Pengontrolan ............................................ VII-1
7.1.2 Pengelompokan Sistem Kontrol ..................................... VII-2
7.1.3 Elemen-elemen Sistim Kontrol ...................................... VII-3
7-1.4 Instrumentasi Alat pada Pabrik Acrylonitrile ................. VII-3
7.2 Teknik Keselamatan Kerja ...................................................... VII-4
7.2.1 Penanggulangan Preventif............................................... VII-4
7.2.2 Penanggulangan Curative ............................................... VII-6

BAB VIII UTILITAS ................................................................................. VIII-1

8.1 Unit Pengadaan Air ............................................................... VIII-1
8.1.1 Kebutuhan Air ............................................................... VIII-1
8.1.2 Pengolahan Air ............................................................. VIII-3
8.2 Unit Pengadaan Steam......................................................... VIII-13
8.3 Unit Pengadaan Tenaga Listrik ........................................... VIII-13
8.4 Unit Pengadaan Bahan Kimia ............................................ VIII-14
8.5 Kebutuhan Bahan Bakar ..................................................... VIII-14
8.6 Laboratorium ....................................................................... VIII-15
8.7 Spesifikasi Peralatan Utilitas............................................... VIII-16

BAB IX ANALISA EKONOMI .................................................................. IX-1

9.1 Total Capital Investment .......................................................... IX-1
9.2 Total Production Cost .............................................................. IX-2
9.3 Laba/Keuntungan ..................................................................... IX-2
9.4 Rate Of Return (ROR) .............................................................. IX-3

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 9.5 Pay Out Time (POT) ................................................................. IX-3
9.6 Break Event Point (BEP) .......................................................... IX-3
9.7 Internal Rate Of Return (IRR) .................................................. IX-3
9.8 Hasil Perhitungan Analisa Ekonomi ........................................ IX-4

BAB X KESIMPULAN ................................................................................ X-1

DAFTAR PUSTAKA ..................................................................................... P-1
LAMPIRAN A PERHITUNGAN NERACA MASSA .............................. A-1
LAMPIRAN B PERHITUNGAN NERACA ENERGI ........................... B-1
LAMPIRAN C PERHITUNGAN SPESIFIKASI PERALATAN
PROSES .............................................................................. C-1

LAMPIRAN D PERHITUNGAN SPESIFIKASI PERALATAN

UTILITAS .......................................................................... D-1

LAMPIRAN E PERHITUNGAN ANALISA EKONOMI ....................... E-1