&
CONSTRUCTION
SOLUTIONS
2.2 Sys. B: Parallel Thread Rebar Splice with Rolling End ..............19
2.3 Sys. C: Cold Forged Sleeve Splice for Ribbed Rebar ..................28
CABR Tech is mainly involved in the R&D and application of new technologies and products of the building
industry, including design software of building structures, software of green building and energy efficiency,
software of general budget and construction technology, management and informatization of building
enterprises, comprehensive design of building engineering, specialty design of engineering structures,
engineering consultation and experiment, engineering testing and appraisal, prestressed construction,
steel structure and cable structure engineering, reinforcement and retrofitting of existing buildings,
deviation rectification and translation, water proof engineering, reinforcement materials and products, high-
performance concrete and admixtures, water proof and protection products, technologies and products
of thermal insulation of wall, testing equipments of building materials, products of vibration isolation and
damping, equipments and products of prestressed technology, rebar splicing and anchoring products, and
so on.
CABR Tech is a professional corporation who engaged in rebars mechanical splice and anchor technology
development, management, services, consulting and project subcontracting for over 20 years, owned the
national patents for the main products include anchor plate, parallel thread rebar splice with upsetting end,
parallel thread rebar splice with rolling end, cold forged sleeve splice for ribbed rebar, etc., which are widely
applied in many projects such as high-rise building structure, bridges, tunnels, hydraulic structure, television
towers, nuclear power plants and received excellent feedbacks form clients. In China, we are the chief editor
for national industrial standards for rebar splice and rebar anchor, such as JGJ 107-2010 Technical
Specifications of Mechanical Splice for Rebar, JG/T163-2013 Couplers for Rebar Mechanical splice, and JGJ
256-2011 Technical Specifications of Application for Rebar Anchor Plate, etc.
CABR Tech has offices throughout China and agencies in many countries of the world. Rebar mechanical
anchor and splice technologies and products have been widely used in over 30 countries, including Russia,
Mexico, Malaysia, Indonesia, Pakistan, India, UAE, Qatar, Saudi Arabia, Iran, Vietnam, Thailand, France,
Singapore, etc.
01 02
Complete Solutions for Rebar Splice and Anchor Connect The Rebars, Connect The World
Create Continuous Client Value Solutions Applied in Over 30 Countries
Related Products
03 04
Chief Editor for National Rebar Splice / Anchor Standards Certified Quality Management System
Industry Leader in Rebar Mechnical Splice / Anchor Industry Possess Over 20 Technical Patents
Awards
Certificates
● JGJ 108 Specifications of Cold Forged Sleeve Splice for Ribbed Rebars; America IQAC Certificate France CSTB Certiifcate Australia NATA Certificate Australia ALS Certificate India NABL Certificate
05 06
Sys. A
Parallel Thread Rebar Splice with Upsetting End
CABR
1. Process
Rebar Coupler
4
Connecting
2. Product Advantages
Safe & Reliable High strength coupler; Achieve 100% ultimate tensile and yield strength of rebar; Comply with
the requirements of Chinese JGJ107, American standard ACI318 ACI349, British standard BS8110,
French standard NF35-20-1, German standard DIN1045, ISO 15835 and other relevant standards.
Simple & Efficient Easy to operate and maintain; High efficienct production; Fast installation; Take less than 1 minute
to forge and thread one rebar end on-site.
Widely Applicable Different types of couplers; Suitable for different construction situations such as the rebar cage and
the bending rebar.
07 08
3. Specifications 2.Splice With One Slope End
Suitable for condition where rebar is difficult to connect, such as rebar cage connecting.
1.Standard Splice
Suitable for condition where rebar can move and rotate freely, and can move axially.
Installation Process
Installation Process
1. Thread one standard thread end and one lengthened thread end.
Coupler Specficiations(Suitable for 500MPa Rebar) Coupler Specficiations(Suitable for 500MPa Rebar)
Rebar Diameter (mm) Threads (mm)/M O.D. (mm)/D Coupler Length (mm)/L Coupler Weigth (kg) Rebar Diameter (mm) Threads (mm)/M O.D. (mm)/D Coupler Length (mm)/L Coupler Weigth (kg)
09 10
3.Splice with Lock Nut 4.Splice with Left & Right Hand Thread
Suitable for condition where rebar is difficult to rotate but can move axially. Coupler is locked by lock nut. Suitable for condition where rebar is difficult to rotate but can move axially.
Installation Process
Installation Process
1. Thread one standard thread end and one lengthened thread end. 1. Thread one standard thread end and one lengthened thread end.
2. Connect coupler with one lengthened thread end rebar, lock nut is
on the inner side.
2. Connect coupler with one lengthened thread end rebar.
3. Connect coupler with one standard thread end rebar by reversely
rotating the coupler.
3. Connect coupler with one standard thread end rebar by reversely
rotating the coupler.
5. Screw tightly the lock nut with the coupler. The tortque should 4. Screw tightly by wrech. The tortque should comply with JGJ107.
comply with JGJ107.
Coupler Specficiations(Suitable for 500MPa Rebar) Coupler Specficiations(Suitable for 500MPa Rebar)
11 12
5.Splice with Different Bar Diameter 6.Adjustable Coupler
Suitable for connecting two different diameter rebars. Suitable for condition where rebar is difficult to rotate but can move axially, and there is space between two rebar ends.
1. Thread two standard thread ends. Screw Rod Lock Nut Lock Sleeve Screw Rod Lock Nut Lock Sleeve Screw Rod Lock Nut Lock Sleeve
2. Connect coupler with one standard thread end rebar with larger size.
Screw Rod Lock Nut Lock Sleeve Screw Rod Lock Nut Lock Sleeve
3. Connect coupler with another standard thread end rebar with smaller size.
1. Thread two standard thread ends. 3. Connect another standard thread end 4. Screw tightly by wrech. The tortque should
rebar by reversely rotating the Screw comply with JGJ107.
2. Con ne ct lock sle e ve w ith one Rod. The tortque should comply with
4. Screw tightly by wrech. The tortque should comply with JGJ107.
standard thread end rebar. The JGJ107.
tortque should comply with JGJ107.
Coupler Specficiations(Suitable for 500MPa Rebar) Coupler Specficiations(Suitable for 500MPa Rebar)
Adjustable Length
Rebar Diameter (mm) Threads (mm) M1/M2 O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg) Rebar Diameter (mm) Threads (mm)/M O.D. (mm)/D Total Length (mm)/L Coupler Weight (kg)
(mm)
16/18 M18×2.0/M22×2.5 28.9 34 0.10 16 M18×2.0 32 132~137 5 0.56
13 14
7.Weldable Coupler 8.Weldable & Adjustable Coupler
Suitable for connecting rebars to structural steel sections or plates. Suitable for condition where rebar is difficult to rotate and cannot move axially, and there is space between rebar end
and structural steel sections.
Structural Steel Plate Structural Steel Plates Structural Steel Plates Structural Steel Plates
Structural Steel Plate
Weldable Coupler Weldable Coupler Screw Rod Lock Nut Lock Sleeve WeldingSpace Screw Rod Lock Nut Lock Sleeve Welding Space Screw Rod Lock Nut Lock Sleeve Welding Space
Rebar
Welding Space
Welding Space
1. Thread one standard rebar thread end. 3. Connect another standard thread end 4. Screw tightly the lock nut with the
1. Thread one standard rebar thread end. 3. Connect rebar by rotating the rebar to the weldable rebar by reversely rotating the Screw coupler. The tortque should comply
coupler. The tortque should comply with JGJ107. 2. Weld the coupler on the position of Rod. The tortque should comply with with JGJ107.
2. Weld the coupler on the position of structural
structural steel sections or plates. JGJ107.
steel sections or plates. Welding strength and
Welding strength and tolerance should
tolerance should comply with standards.
comply with standards.
Coupler Specficiations(Suitable for 500MPa Rebar) Coupler Specficiations(Suitable for 500MPa Rebar)
Chamfer Diameter Rebar Diameter Adjustable Length
Rebar Diameter (mm) Threads (mm)/M O.D. (mm)/D Length (mm)/L Coupler Weight (kg) Threads (mm)/M O.D. (mm)/D Total Length (mm)/L Coupler Weight (kg)
(mm)/R (mm) (mm)
16 M18×2.0 28.5 32.0 4.0 0.10 16 M18×2.0 32 189~194 5 0.82
15 16
9.Nail Plate 4. Machines & Accessories
Used for precisely installing coupler to formwork. Combo 1(16~32mm): LD1200 Upsetting Machine + BSB6 Hydraulic Pump + QTL-40 Threading Machine
Combo 2(16~40mm): LD1800 Upsetting Machine + BSB6 Hydraulic Pump + QTL-40 Threading Machine
Combo 3(16~40mm): DC2500 Upsetting Machine + DBS10/35 Hydraulic Pump + QTL-40 Threading Machine
Hydraulic Pump
1. Assemble magnets, cover and nail plate
Type BSB6 DBS10/35
together.
2. Mark position on the steel formwork.
3. Fix nail plate by magnets to the formwork. Picture
Rebar Nail Plate Cover Magnet Type Picture Motor Power (kw) Reduction Ratio Dimensions (mm) Weight (kg)
Diameter
(mm) Thickness Thickness Thickness
Threads O.D. (mm) Space O.D. (mm) Space O.D. (mm)
(mm) (mm) (mm)
17 18
Sys. B 3. Specifications
Suitable for condition where rebar can rotate freely, and can move axially.
1. Process
1 Rebar Cutting
Rebar Coupler
4
Connecting
4. Screw tightly by wrech. The tortque should comply with JGJ107.
Coupler Diameter (mm) Threads (mm)/M O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg)
Safe & Reliable High strength coupler; Achieve 100% ultimate tensile and yield strength of rebar; Comply with 14 M14.55×2.0 22.5 36 0.07
the requirements of Chinese JGJ107, American standard ACI318 ACI349, British standard BS8110, 16 M16.55×2.0 25.5 40 0.10
French standard NF35-20-1, German standard DIN1045, ISO 15835 and other relevant standards. 18 M18.60×2.5 28.5 46 0.15
20 M20.60×2.5 31.5 50 0.20
Simple & Efficient Easy to operate and maintain; High efficienct production and fast installation; Produce 300-500
22 M22.60×2.5 34.5 54 0.25
thread ends per batch of production.
25 M25.65×3.0 39.5 62 0.38
Widely Applicable Different types of couplers for different construction situations. 28 M28.65×3.0 44.0 68 0.51
19 20
2.Splice with Left & Right Hand Thread 3.Splice with Different Bar Diameter
Suitable for condition where rebar is difficult to rotate but can move axially. Suitable for connecting two different diameter rebars.
1. Thread one standard thread end and one lengthened thread end. 1. Thread two standard thread ends.
2. Connect coupler with one lengthened thread end. 2. Connect coupler with one standard thread end of larger size.
3. Connect coupler with one standard thread end by reversely 3. Connect coupler with another standard thread end of smaller size.
rotating the coupler.
4. Screw tightly by wrech. The tortque should comply with JGJ107. 4. Screw tightly by wrech. The tortque should comply with JGJ107.
Coupler Specficiations(Suitable for 500MPa Rebar) Coupler Specficiations(Suitable for 500MPa Rebar)
Coupler Diameter (mm) Threads (mm)/M O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg) Rebar Diameter (mm) Threads (mm) M1/M2 O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg)
21 22
4.Adjustable Coupler 5.Weldable Coupler
Suitable for condition where rebar is difficult to rotate but can move axially, and there is space between two rebar ends. Suitable for connecting rebars to structural steel sections or plates.
Screw Rod Lock Nut Lock Sleeve Screw Rod Lock Nut Lock Sleeve Screw Rod Lock Nut Lock Sleeve Structural Steel Plate Structural Steel Plate
Weldable Coupler
Weldable Coupler
Rebar
1. Thread two standard thread ends. 3. Connect another standard thread end 4. Screw tightly by wrech. The tortque should 1. Thread one standard rebar thread end. 3. Connect rebar by rotating the rebar to the weldable
rebar by reversely rotating the Screw comply with JGJ107.
2. Con ne ct lock s le e ve w ith one coupler. The tortque should comply with JGJ107.
Rod. The tortque should comply with 2. Weld the coupler on the position of structural
standard thread end rebar. The
JGJ107. steel sections or plates. Welding strength and
tortque should comply with JGJ107.
tolerance should comply with standards.
Coupler Specficiations(Suitable for 500MPa Rebar) Coupler Specficiations(Suitable for 500MPa Rebar)
Adjustable Length
Rebar Diameter (mm) Threads (mm)/M O.D.(mm)/D Total Length (mm)/L Coupler Weight (kg) Rebar Diameter (mm) Thread (mm)/M O.D. (mm)/D Length (mm)/L Bevel Radius (mm)/R Coupler Weight (kg)
(mm)
16 M21.5x2.0 29.5 146~151 5 0.45 16 M18x2.0 22 36 5 0.06
23 24
6.Weldable & Adjustable Coupler 7.Nail Plate
Suitable for condition where rebar is difficult to rotate and cannot move axially and there is space between rebar Used for precisely installing coupler to formwork.
end and structural steel sections.
Screw Rod Lock Nut Lock Sleeve WeldingSpace Screw Rod Lock Nut Lock Sleeve Welding Space Screw Rod Lock Nut Lock Sleeve Welding Space Coupler Nail Plate Formwork Nails
Rebar Rebar
1. Thread one standard rebar thread end. 1. Assemble magnets, cover and nail plate
3. Connect another standard thread end 4. Screw tightly the lock nut with the coupler.
together.
2. Weld the coupler on the position of rebar by reversely rotating the Screw The tortque should comply with JGJ107.
Rod. The tortque should comply with 2. Mark position on the steel formwork.
structural steel sections or plates.
Welding strength and tolerance should JGJ107. 3. Fix nail plate by magnets to the formwork.
comply with standards. 4. Connect coupler (one side is connected
25 26
4. Machines & Accessories
Sys. C
Rebar Cutting Machine Cold Forged Sleeve Splice for Ribbed Rebar
Type Picture Motor Power (kw) Rated Voltage (V) Dimensions (mm) Weight (kg)
1. Process
GQ-50 4.0 380 1485×615×740 ≈ 580
By using the crimping machine to press the sleeve coupler, the sleeve coupler is plastically deformed and fixed with the
ribbed rebar to splice the rebars.
Picture
Indentation
Sys.C Rebar Connector
Installation Process
Cylinder
Dimension (mm) 1150×600×1150 1150×600×1150 1. Rebar Cutting 2. Rebar Marking 3. Coupler Installing 4. Sleeve Coupler Crimping 5. Splice Finish
Related Accessories Simple & Efficient Easy to operate and maintain; No professional workers needed.
Widely Applicable Suitable for situations where rebars have been casted in, steel cage, and bended rebar splice.
27 28
3. Specifications
Sys. D
Coupler Specficiations(Suitable for 500MPa Rebar) Locking Sleeve Coupler
Rebar Diameter (mm) O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg)
1. Introduction
16 32.5 128 0.49
20 40.0 160 0.96 Without rebar ends processing, Locking Sleeve Coupler will not cause rebar stretching deformation or residual stress,
22 44.0 176 1.25 and rebar joints can have the same strength of the rebar; Applicable to all kinds of rebar connection conditions, flat,
25 49.5 200 1.84 vertical or inclined direction connection, etc. The connection process does not need to rotate the rebar and applicable for
Rebar Size(mm) Φ16 Φ18 Φ20 Φ22 Φ25 Φ28 Φ32 Φ36 Φ40 Sleeve Locking Plates Before Connection After Connection
Coupler Size JC16 JC18 JC20 JC22 JC25 JC28 JC32 JC36 JC40 2. Product Advantages
Die Model M16 M18 M20 M22 M25 M28 M32 M36 M40
Forging Indentation Stable Performance No rebar processing needed; Not causing rebar stretching deformation or residual stress, Rebar
(One side) 2 2 3 3 3 4 5 6 7 connectoer can have the same strength as the rebar;
Nom.Oil Pressure
40 40 40 44 53 53 57 48 52 Widely Adaptable Applicable to all kinds of rebar connection positions, such as flat, vertical and inclined direction
(MPa)
Indentation diameter connection, etc.,
(mm) 24-26 26-28 28-30 32-34 37-39 42-44 47-49 53-56 59-62
Energy-Saving Couplers are produced in factory as standard products to ensure the project quality and to
achieve the aim of green construction.
Fast Installation No special equipments needed; No professional workers needed; Adaptable for all weather
4. Machine & Accessories conditions.
3.Specifications
Hydraulic Pump Crimping Machine
Coupler Specficiations (Suitable for 500MPa Rebar)
Type BSB 3L Type YJ650 Ⅲ YJ800 Ⅲ
32 63 125
Dimensions mm 420×330×570 Dimensions mm φ155×395 φ180×495 40 70.5 133
29 30
4. Locking Sleeve Coupler Installing Process
Sys. E
Grouting Sleeve Coupler
Splicing joints of precast components is the weakness based on precast concrete structure theory, while the splice of
adjacent precast components' rebars is the key of precast component splicing. There are some conditions of concrete
structure also need a new and reliable rebar splicing solution, like post-casting rebar splicing, steel cage rebar splicing,
steel mesh splicing, cutted rebar splicing after onsite rebar connector checking. The lap splice, welding and mechanical
splice are the traditional ways of rebar connection at present, but it is not convenient for construction due to their small
operating space on the joint part. CABR has developed the Grout Coupler Splicing System as the solution for those
problems.
1 2 3 4 5 1. Applications
1. Put the two rebar ends respectively into the sleeve.
2. Fix one rebar end with locking plates on the supporter on one side.
• Rebar Splicing for Precast Concrete Structure;
3. Fix another rebar with locking plates on the other side.
4. Compress the sleeve in axial direction, so it makes the locking plates radially shrink. • Rebar Splicing for Concrete Post-casting ;
5. When the sleeve is compressed to set size or pressure reaches the set value, connection is completed.
• Connection of Rebar Cage;
5. Machines & Accessories • Cutted Rebar Splicing After Onsite Rebar Connector Checking;
2. Product Advantages
Authoriative Chief editor for current industrial standards of rebar splice such as JGJ107, JG/T 163, JGJ355, JG/T
398 and JG/T408
Stable Performance Because of the grouting method, there is no any external force and heat on rebar. It will not
cause rebar telescopic deformation or residual stress
Widely Adaptable Applicable to all prefabricated wall, column, beam rebar splice. Suitable for different standard
rebar, Easy to operate. Adaptable for different weather condtions. It works between 5 - 30 ℃ .
Energy Saving Precast concrete structure is characterized by standardization of design and component parts.
Hydraulic Pump Crimping Machine
It features for onsite assembly to ensure the construction quality and to achieve the aim of the
Type BS 4.5 Type JJQ500 JJQ700 JJQ1000 green construction.
31 32
3.CABR Grouting Sleeve Coupler 4. CABR Grouting Material
3h ≥ 0.02
Rebar Diameter (mm) Inner Diameter (mm)/D O.D. (mm)/d Coupler Length (mm)/L SYS.A Threads (mm)/M SYS.B Threads (mm)/M
Grouting Material Mixing Performance
12 24 34 124 - M12.55×2.0
Both ends of the full-grouting sleeve coupler use grouting method. Full-grouting sleeve coupler System A
has a relatively longer sleeve than semi-grouting sleeve coupler. The full-grouting sleeve coupler
is suitable for rebar splice of vertical component (wall, column) and the transverse component
Combo 1(16~32mm): LD1200 Upsetting Machine + BSB6 Hydraulic Pump + QTL-40 Threading Machine
(beam).
Combo 2(16~40mm): LD1800 Upsetting Machine + BSB6 Hydraulic Pump + QTL-40 Threading Machine
Combo 3(16~40mm): DC2500 Upsetting Machine + DBS10/35 Hydraulic Pump + QTL-40 Threading Machine
CABR Full-grouting Sleeve Coupler Technical Specifications(mm)
Rebar Diameter (mm) Inner Diameter (mm)/D O.D. (mm)/d Coupler Length (mm)/L
12 25 35 202
Picture
14 27 38 234
16 29 40 266
18 31 42 298
20 33 45 330 Rebar Size (mm) 16-32 16-40 16-40
22 36 50 362
Rated Forging Force (kN) 1200 1800 2500
25 39 54 410
Dimensions (mm) 660×360×360 810×410×410 1380×670×1240
28 45 62 458
Weight (kg) ≈ 380 ≈ 625 ≈ 1200
32 51 71 522
33 34
Hydraulic Pump 6.On-site Applications
Type BSB6 DBS10/35
Picture
System.B
Type QGL-40
Grouting Machine
Grouting Sleeve Coupler in Prefabricated Wall (Column) Grouting Sleeve Coupler in Prefabricated Beam
Type GJ30
Weight ≈ 75
Dimensions 500*500*980
35 36
F
2. Product Advantages
Sys.
Stainless Steel Coupler Safe & Reliable High strength coupler; Achieve 100% ultimate tensile and yield strength of rebar; Comply with
the requirements of Chinese JGJ107, American standard ACI318 ACI349, British standard BS8110,
French standard NF35-20-1, German standard DIN1045, ISO 15835 and other relevant standards.
Simple & Efficient Easy to operate and maintain; High efficienct production; Fast installation; Take less than 1 minute
For those project designed with more rigorous durability, such as marine to forge and roll one rebar end on-site.
bridges, the trend is for a long service life. Because the marine environment
is very severe, and the ordinary carbon steel cannot meet the requirements, Widely Applicable Different types of couplers, suitable for different construction situations such as the rebar cage and
the stainless steel is often used. In recent years, CABR Tech has successfully the bending rebar.
3. Specifications
1.Standard Type
1. Process
Applied in area where rebar can rotate freely, and can move axially.
Installation Process
1 Rebar Cutting
1. Thread two standard rebar
Thread ends.
Rebar Diameter (mm) Threads (mm)/M Thread Degree O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg)
16 M18.0×2.0 26 32 0.08
4 Rebar End Rolling
18 M20.0×2.5 29 36 0.11
20 M22.0×2.5 32 40 0.15
22 M24.0×2.5 35 44 0.19
28 M30.5×3.0 45 56 0.41
Rebar Coupler
5 32 M34.0×3.0 51 64 0.61
Connecting
36 M38.0×3.0 57 72 0.85
40 M42.0×3.0 63 80 1.15
37 38
2.Splice With One Slope End 3.Splice for Different Diameter Rebar
Suitable for condition where rebar is difficult to connect, such as rebars cage connecting. Suitable for connecting two different diameter rebars.
Installation Process
Installation Process
Rebar Diameter (mm) Threads (mm)/M Thread Degree O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg) 16/18 M18.0×2.0/ M20.0×2.5 28 34 0.10
18 M20.0×2.5 29 41 0.12
20/22 M22.0×2.5/M24.0×2.5 34 42 0.18
20 M22.0×2.5 32 45 0.16
22/25 M24.0×2.5/M27.5×3.0 38 47 0.24
22 M24.0×2.5 35 49 0.21 75°
25/28 M27.5×3.0/M30.5×3.0 42 53 0.33
25 M27.5×3.0 75° 40 56 0.31
40 M42.0×3.0 63 86 1.22
39 40
CABR Rebar Mechanical Anchor Technology
Solve Rebar Congestion China Invention Patent No.:ZL 2006102003 01.4
Reduce Rebar Anchor Length
Bond and anchor performance between steel and concrete is one of
the basic research questions for concrete structure. It has affected
a lot on its structural strength of steel, crack control, reinforcement
CABR
structure and security structures. Currently, in the reinforced concrete
structure, the common method is to use rebar hook. Through 90 °
or 135 ° hooked rebar to some extent enhances rebar performance
and reduces the anchor length, but bent or curved arc radius often
brings many problems, such as rebar congestion on beam - column
Rebar Mechanical Anchor Technology joint area, hooked rebars and other rebars interfere with each other,
anchor length does not meet the requirements and so on. When
using large diameter rebar, these problems become more prominent.
CABR developed a patented rebar mechanical anchor technology
and has become a good solution to this problem. It can ensure rebar
mechanical anchoring performance, optimize steel anchor conditions,
and reduce the length of the steel anchor, save steel anchor length. It
is convenient, and to improve concrete pouring quality.
1. Applications
2. Process
System.A
Rebar Cutting Rebar Forging Rebar End Threading Anchor Plate Installation
System.B
Rebar Cutting Rebar Rib Stripping Rebar End Rolling Anchor Plate Installation
41 42
3. Product Advantages Rebar Diameter Partial anchor plate Full anchor plate
Anchor Plate Sketch SYS.A Threads SYS.B Threads
(mm)/M (mm)/M Thickness Thickness
(mm) O.D. (mm)/D O.D. (mm)/D
(mm)/H (mm)/H
Technical Authority Chief Editor of Chinese Rebar Mechanical Anchor Standard JGJ 256-2011. 16 M18×2.0 M16.55×2.0 38 16 51 16
18 M22×2.5 M18.60×2.5 43 18 58 18
Safe & Reliable Good anchor performance; 100% achieve strength of rebar; Suitable for high-strength rebar to
20 M24×2.5 M20.60×2.5 48 20 64 20
use with.
22 M25×2.5 M22.60×2.5 52 22 70 22
Simple Effective Minimize rebar embedment length; Save 40~50% steel; Lower costs.
25 M29×3.0 M25.65×3.0 60 25 80 25
Cost Saving Reduce rebar congestion; Solve the difficult of pouring concrete; Improve the construction 28 M32×3.0 M28.65×3.0 66 28 89 28
quality.
32 M36×3.0 M32.65×3.0 76 32 102 32
One of Ten Promoting New Technologies and Green Technologies in Building Industry in China 36 M40.3×3.5 M36.65×3.0 85 36 115 36
Promising Market
40 M45.3×3.5 M40.65×3.0 95 40 127 40
28 M32×3.0 M28.65×3.0 59 28 79 28
Full Anchor Casting /
≥ 9.0 Anchor plate bearing force 32 M36×3.0 M32.65×3.0 67 32 90 32
Plate Forging
Remarks: please check with CABR technical manager for other customized design.
18 M22×2.5 M18.60×2.5 43 18 58 18
25 M29×3.0 M25.65×3.0 60 25 80 25
Combo 1(16~32mm): LD1200 Upsetting Machine + BSB6 Hydraulic Pump + QTL-40 Threading Machine
28 M32×3.0 M28.65×3.0 66 28 89 28 Combo 2(16~40mm): LD1800 Upsetting Machine + BSB6 Hydraulic Pump + QTL-40 Threading Machine
32 M36×3.0 M32.65×3.0 76 32 102 32 Combo 3(16~40mm): DC2500 Upsetting Machine + DBS10/35 Hydraulic Pump + QTL-40 Threading Machine
36 M40.3×3.5 M36.65×3.0 85 36 115 36
43 44
Rebar Forging Machine 5.Anchor Technical Comparison
Type LD1200 LD1800 DC2500
Symbol Description:
As—Rebar Area
Rebar Size (mm) 16-32 16-40 16-40
Lah—Rebar
Rated Forging Force (kN) 1200 1800 2500 Anchoring Length
Hydraulic Pump
Anchor Full anchor plate Partial anchor plate Partial anchor plate Bend rebar Straight rebar
Type BSB6 DBS10/35 Bond to
no part part part yes
Concrete or Not
Anchor plate
9.0 As 4.5 As 4.5 As — —
Picture Bearing Area
Anchoring
1.0 d 6.0-7.0 d 0.3-0.4 Lah 0.4-0.5 Lah Lah
Length JGJ256-2011
Rated Pressure (MPa) 40 30 JGJ256-2011 JGJ256-2011
Standard GB50010-2010 GB50010-2010
ACI318-2008 GB50010-2010 GB50010-2010
Rated Flow (L/min) 6.0 10-35 ACI318-2008 ACI318-2008 ACI318-2008
Motor Power (kw) 4.0 7.5 Ratio of Steel 0.1-0.2 0.2-0.3 0.4-0.5 0.6-0.7 1.0
Dimensions (mm) 460×460×640 1650 × 1000 × 1070 Rebar maximum Bend rebar Beam-column Various
Application Beam end support
stress at rebar end. replacement joint occasions
Weight (kg) ≈ 89 ≈ 300 Usage JGJ256-2011 JGJ256-2011 JGJ256-2011 GB50010-2010 GB50010-2010
Requirement Clause 4.2.1 Clause4.1.2 Clause 4.1.1 Clause 9.3.4 Clause 8.3.1
Rebar Threading Machine
Type Picture Motor Power (kw) Reduction Ratio Dimensions (mm) Weight (kg)
6.Confirmatory Comparison Test
QTL-40 4.0 1:35 1170×710×1140 ≈ 484 1.163 Anchor Plate and Bend Rebar in Concrete Pull-out Tests
Bend rebar Bend rebar Anchor plate
Anchor
(hoop bars perpendicular to (hoop bars parallel with rebar (hoop bars perpendicular to
situation
Related Accessories rebar bend parts) bend parts) rebar)
Sketch
Dies Chasers Cutting Powder Thread Gauge Wrench
3.2 System B
Rebar Rolling Machine
Type QGL-40
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8.Project Applications
2. 11 Beam-column Joints Tests
Frame Joint
The end joint on top floor The end joint on standard floor The end joint on top floor side column The end joint on top floor corner column
The middle joint on top floor The middle joint on the standard floor The end joint on the standard joint
7. Expert Evaluation
The evaluation report was given by the expert assessments organized by Ministry of Housing and
v
Urban-rural Development of the People′ s Republic of China (MOHU RD) in December 2012, the
The submitted enterprise standard provides the basis for the an chor plate application in project.
The anchor technology reaches international advanced level, and fill the blank in China.
Anchor Plate for Wall Anchor Plate for Floor to Wall
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Foundation Prefabricated Components
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1.Overseas Projects
CABR rebar splice and anchor solutions have been widely used in more than 30 countries.
CABR
Featured Projects
India Tower,India
Orchid Crown,India
(The Second Tallest Building in the Naza Tower,Iraq
World) (The Tallest Residential Building in The World)
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Hanoi Plaza Hotel,Vietnam Deep Water Container,Pakistan
Federal Mansion,Russia
Bahria Icon Tower,Pakistan (The Tallest Building in Europe)
(The Tallest Concrete Buidling )
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2. Nuclear Power Plant Projects
CABR supplies the rebar splice and anchor solutions to more than 90% nuclear power plants in
China.
Changjiang Nuclear Power Plant Fangjiashan Nuclear Power Plant Lufeng Nuclear Power Plant
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3. Bridge Projects 4.Special Projects
CABR supplies the rebar splice and anchor solutions to dozens of large bridge projects. CABR supplies the rebar splice and anchor solutions to large special projects such as
metros, hydraulic structures, stadiums, television towers, airport terminals.
CCTV Tower
Hangzhou Gulf Sea-span Bridge Xiluodu Hydraulic Power Plant
Ruiyang Yangtze River Bridge Beijing International Airport Terminal 3 (The First Project to Use Rebar Coupler in
(The Longest Over-sea Bridge in The World) (The Third Largest One in The World) China)
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5. Civil Projects
CABR supplies rebar splice and anchor solutions to all civil projects.
Urumqi Transportation Center Hebei Baigou International Trading Center CSCEC Technical Center
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China Academy of Building Research
Showroom :Jl Sultan Iskandar Muda no 2a Arteri Pondok Indah Jakarta Selatan
Head Office : Jl. Tanah Kusir III No.85 Kebayoran Lama, Jakarta Selatan 12240
Phone : +62.21-7294788, Fax : 7294770 Email : sales@elhifa.co.id
www.elhifa.co.id