DAFTAR ISI

Halaman
HALAMAN JUDUL .................................................................................... i
LEMBAR PENGESAHAN ........................................................................ ii
KATA PENGANTAR ................................................................................. iv
DAFTAR ISI ................................................................................................ vi
DAFTAR TABEL ....................................................................................... xi
DAFTAR GAMBAR ................................................................................... xii

BAB I PENDAHULUAN

1.1 Sejarah Perkembangan PT. Pertamina (Persero) RU III ......................... 1

1.1.1 Visi dan Misi ................................................................................... 6
1.1.2 Logo dan Slogan ............................................................................. 7
1.2 Lokasi dan Tata Letak Pabrik .................................................................. 9
1.3 Struktur Organisasi dan Manajemen Perusahaan .................................... 11
1.3.1 Struktur Organisasi PT. Pertamina (Persero) RU III ...................... 11
1.3.2 Process Engineering (PE) ............................................................... 13
1.3.3 Laboratorium Kilang BBM dan Petrokimia ................................... 15
1.3.4 Laboratorium Penelitian dan Pengembangan (Lab Lit & Bang) ... 15
1.3.5 Laboratorium Analisis ................................................................... 16
1.3.6 Laboratorium Pengamatan ............................................................. 17
1.3.7 Laboratorium Petrokimia ............................................................... 17
1.4 Pemasaran ............................................................................................... 18

BAB II URAIAN PROSES

2.1 Bahan Baku ............................................................................................. 19

2.1.1 Bahan Baku Produksi ..................................................................... 19
2.2.2 Bahan Baku Penunjang .................................................................. 21
2.2.3 Bahan Baku Produk Non BBM ...................................................... 21
2.2 Proses Produksi ....................................................................................... 22
2.2.1 Unit Crude Distiller and Gas Plant (CD-GP) ................................. 22
2.2.1.1 Crude Distiller II (CD-II) ............................................................ 22
2.2.3 Crude Distiller III (CD-III) ............................................................

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2.3 Stuktur Organisasi dan Manajemen Perusahaan ..................................... 12
2.4 Pemasaran ............................................................................................... 16
2.5 Bahan Baku .............................................................................................. 17

2.5.1 Bahan Baku Produksi .................................................................... 17

2.5.2 Bahan Baku Penunjang ................................................................. 19

2.5.3 Bahan Baku Produk Non BBM ..................................................... 21

2.2 Proses Produksi ....................................................................................... 21

2.2.1 Unit Crude Distiller and Gas Plant (CD-GP) ................................ 21

2.2.2 Unit Produksi PolyPropylene ........................................................ 37

2.2.3 Laboratorium dan Process Engineering (PE) ................................ 40

2.3 Produk-produk yang dihasilkan di PERTAMINA RU III ....................... 42

2.3.1 Produk Bahan Bakar Minyak (BBM) ............................................ 42

2.3.2 Produk Non Bahan Bakar Minyak (BBM) .................................... 43

2.3.3 Produk Petrokimia ......................................................................... 44

2.3.4 Produk Bahan Baku Khusus .......................................................... 44

2.3.5 Produk Lain-lain ........................................................................... 44

2.4 Utilitas ..................................................................................................... 44

2.4.1 Water Treating Unit (WTU) ......................................................... 46

2.4.2 Rumah Pompa Air ......................................................................... 47

2.4.3 Drinking Water Plant .................................................................... 48

2.4.4 Cooling Water ............................................................................... 48

2.4.5 Demineralization Plant ................................................................. 48

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 2.4.6 Compressor ................................................................................... 51

2.4.7 Nitrogen Plant ............................................................................... 51

2.4.8 Air Plant ........................................................................................ 53

2.4.9 Pembangkit Listrik ......................................................................... 54

2.4.10 Penghasil Steam .......................................................................... 54

2.4.11 Sistem Bahan Bakar .................................................................... 56

2.5 Pengelolaan Limbah ................................................................................ 59

2.5.1 Potensi Limbah ............................................................................. 59

2.5.2 Pengelolaan Limbah ...................................................................... 60

BAB III TINJAUAN PUSTAKA

3.1 Definisi Furnace ....................................................................................... 66

3.2 Klarifikasi Furnace F-14-001 .................................................................. 66

3.2.1 Dapur Type Box ............................................................................. 66

3.2.2 Dapur Type Kabin .......................................................................... 67

3.2.3 Dapur Vertical Silindris ................................................................. 68

3.2.4 Dapur untuk Reaksi ......................................................................... 69

3.3 Sistem Pembakaran ................................................................................ 61

3.3.1 Pembakaran Lengkap dan Sempurna ............................................. 70

3.3.2 Pembakaran Lengkap tapi Tidak Sempurna .................................. 70

3.3.3 Pembakaran Tidak Sempurna ........................................................ 70

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3.4 Perpindahan Panas .................................................................................. 71

3.4.1 Panas Secara Radiasi ....................................................................... 71

3.4.2 Panas Secara Konveksi ................................................................... 71

3.4.3 Panas Secara Konduksi ................................................................... 71

3.5 Sistem Draft ........................................................................................... 72

3.6 Effisiensi Furnace.................................................................................... 73

3.7 Nilai Kalori .............................................................................................. 75

3.7.1 Gross/ Higher Heating Value (HHV) ............................................ 75

3.7.2 Net/ Lower Heating Value (LHV).................................................. 75

3.8 Udara berlebih (Excess air)...................................................................... 75

3.9 Teknik Perhitungan Efisiensi ................................................................... 76

3.9.1 Perhitungan Panas Masuk Furnace .............................................. 78

3.9.2 Perhitungan Panas Keluar Furnace .............................................. 78

3.10 MenentukanEfisiensiberdasarkanGrafik ................................................ 79

BAB IV TUGAS KHUSUS

4.1 Data-data Furnace F-14-001 .................................................................... 80

4.1.1 Data-data Kondisi Operasi Furnace F-14-001 HVU II ................. 80

4.1.2 Data Rata-rata Furnace F-14-001 HVU II..................................... 80

4.2 Perhitungan Efisiensi Furnace F-14-001 HVU II ................................... 81

4.2.1 Perhitungan Panas Masuk Furnace ............................................... 81

4.2.2 Perhitungan Panas Keluar Furnace ............................................... 87

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4.3 Hasil ........................................................................................................ 90

4.4 Pembahasan ............................................................................................. 90

BAB V PENUTUP

5.1 Kesimpulan ............................................................................................. 92

5.2 Saran ........................................................................................................ 93

DAFTAR PUSTAKA

DAFTAR LAMPIRAN .............................................................................. xiii

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 DAFTAR TABEL

Halaman

Tabel 2. Unit Pengolahan PT.Pertamina RU III ............................................ 7

Tabel 2.1. Sejarah PT.PERTAMINA RU III Plaju-Sungai Gerong ............. 9

Tabel 2.2. Luas Wilayah PT.PERTAMINA RU III Plaju-Sungai Gerong ... 12

Tabel 2.3. Kapasitas Produksi Kilang PT.PERTAMINA RU III ................. 17

Tabel 2.4.Umpan Primary Process Unit ........................................................ 18

Tabel 2.5.Umpan Secondary Process Unit .................................................... 19

Tabel 2.6. Bahan-bahan Penunjang................................................................ 19

Tabel 2.7. Kegunaan Bahan-bahan Penunjang ............................................. 20

Tabel 2.8. Kondisi Operasi Kolom CD II ...................................................... 24

Tabel 2.9. Produk CD-II................................................................................. 24

Tabel 3. Kondisi Operasi CD III dan CD IV ................................................. 25

Tabel 3.1. Produk dan Perolehan CD III dan IV ............................................ 26

Tabel 3.2. Produk dan Perolehan CD V ......................................................... 26

Tabel 3.3. Kondisi Operasi CD V .................................................................. 27

Tabel 3.4. Produk dan Perolehan Re-Distiller I/II ......................................... 27

Tabel 3.5. Power Station dan Unit Utilitas di Pertamina RU III .................. 45

Tabel 3.6. Kondisi Operasi WTU .................................................................. 46

Tabel 3.7. Warna Pipa untuk Transportasi Fluida ......................................... 53

Tabel 3.8. Jenis dan Fungsi Peralatan Proses di PERTAMINA RU – III...... 57

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Tabel 3.9. Sistem Pengelolahan Limbah ....................................................... 61

Tabel 4. Standarbahan Baku Mutu Limbah Cair ........................................ 62

Table 4.1. Macam – Macam General Waste .................................................. 63

Tabel 4.2. Sumber dan Upaya Pengelolaan Limbah ...................................... 64

Tabel 4.3. Data-data Kondisi Operasi Furnace F-14-001 HVU II ................ 80

Tabel 4.4. Data Rata-rata Kondisi Operasi Furnace F-14-001 HVU II......... 80

Tabel 4.5. Hasil Rata-rata Analisa Gas dari Laboratorium ............................ 82

Tabel 4.6. Data Komposisi Laju Alir Fuel gas ............................................. 83

Tabel 4.7. Data LHV Fuel gas ....................................................................... 84

Tabel 4.8. Komposisi Senyawa dalam Fuel gas ............................................ 85

Tabel 4.9. Sifat-sifat udara pada tekanan atmosfir ......................................... 86

Tabel 5. Hasil Perhitungan Q pada tiap sisi dinding Furnace ........................ 87

Tabel 5.1. Data komposisi flue gas ................................................................ 88

Tabel 5.2. Average Spesific HeatFlue gas (0°C → t°C, Kcal/Nm3) .............. 88

Tabel 5.3. Panas Flue Gas dari masing-masing komponen ........................... 89

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 DAFTAR GAMBAR
Halaman

Gambar 1.1. Denah PT PERTAMINA (Persero) RU ................................... 11

Gambar 1.2. Struktur Organisasi PERTAMINA RU III ............................... 13

Gambar 1.3. Struktur Organisasi di PE .......................................................... 42

Gambar 1.4. Skema Clarifier ......................................................................... 48

Gambar 1.5. SkemaPemrosesan Air Mentah ................................................. 49

Gambar 1.6. Unit Penukar Ion Demineralization Plant................................. 50

Gambar 1.7. Diagram Blok Nitrogen Plant ................................................... 51

Gambar 3.1. Dapur Type Box ........................................................................ 67

Gambar 3.2. Dapur Type Kabin ..................................................................... 68

Gambar 3.3. Dapur Vertical Silindris ............................................................ 69

Gambar 3.4. Diagram neraca panas pada Furnace ........................................ 76

xiii
 DAFTAR LAMPIRAN

1. Tabel pengamatan dat akondisi operasi fuenace.

2. Tabel data rata-rata komposisi dry gas.
3. Tabel data perhitungan effisiensi furnace mulai 24-28 juli 2017.
4. Grafik kapasitas panas (Cp) long residue.
5. Tabel data NHV fuel gas.
6. Grafik kapasitas panas (Cp) fuel gas.
7. Properties of superheated steam
8. Perhitungan effisiensi fuenace berdasarkan grafik hubungan O2 excess
dan temperature stack.
9. Data sheet Furnace F-14-001.
10. Struktur organisasi PT.PERTAMINA RU III
11. Struktur organisasi produksi PT.PERTAMINA RU III
12. Flowsheet kilang CD-VI
13. Flowsheet kilang HVU II
14. Flowsheet kilang RFCCU
15. Flowsheet unit utilitas

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