TUGAS MRP TATA LETAK PABRIK

Sebuah Rak Buku dengan merk Z, satu perangkat Z (A) terdiri dari :
1.1 Papan Atas (B)
2. 2 Papan samping (C)
3. 1 Papan Penutup (D)
4. 1 Rak 1 (E)
5. 3 Pengaman (F)
6. 1 Papan sisi kiri (G)
7. 1 Papan sisi Kanan (H)
8. 1 Rak 2 (I)
9. 1 Rak 3 (J)
Permintaan 20 unit Rak Buku / Majalah, maka MRP adalah sebagai berikut :
RAK BUKU / MAJALAH

1 Unit Rak Buku / Majalah (A)

Papan atas (1) B Pengaman (3) F

Papan Samping (2) C Rak 1 (1) E

Papan Penutup (1) D

Sisi kiri (1) G sisi kanan (1) H Rak 2 (1) I Rak 3 (1) J
Untuk 20 unit A dibutuhkan :
Part B : 1 x # A = (1) (20) = 20
Part C : 2 x # A = (2) (20) = 40
Part D : 1 x # A = (1) (20) = 20
Part E : 1 x # A = (1) (20) = 20
Part F : 3 x # A = (3) (20) = 60
Part G : 1 x # C = (1) (40) = 40
Part H : 1 x # C = (1) (40) = 40
Part I : 1 x # E = (1) (20) = 20
Part J : 1 x # E = (1) (20) = 20
Sehingga untuk 20 unit A, dibutuhkan 20 unit B, 40 unit C, 20 unit D, 20 unit E, 60 unit
F, 40 unit G, 40 unit H,20 unit I, 20 unit J
Bila diketahui leed time untuk tiap komponen adalah :

Komponen Leed Time

A 2 minggu
B 1 minggu
C 2 minggu
D 1 minggu
E 1 minggu
F 1 minggu
G 1 minggu
H 1 minggu
I 1 minggu
J 1 minggu
Time pashed product struckture untuk “RAK BUKU / MAJALAH”

1 MingguB

1 Minggu G

2 Minggu C

1 Minggu H

1 Minggu D 2 Minggu A

1 Minggu I

1 Minggu E

1 Minggu J

1 Minggu F

1 2 3 4 5 6

Gross material requirements plan dan jadwal produksi untuk memenuhi

permintaan 20 unit A pada minggu ke 6

Week Leed time

1 2 3 4 5 6
A. Required date 20
order resale date 20
B. Required date 40
order resale date 40
C. Required date 20
order resale date 20
D. Required date 20
order resale date 20
E. Required date 20
order resale date 20
F. Required date 60
order resale date 60
G. Required date 40
order resale date 40
H. Required date 40
order resale date 40
 I. Required date 20
order resale date 20
J. Required date 20
order resale date 20

On hand inventory

Komponen On hand
A 5
B 10
C 10
D 7
E 5
F 20
G 20
H 20
I 10
J 5

Net Requirement Plan dan Planned Receipts

Item : A Lot Size : LFL

Description : RAK BUKU / MAJALAH Lead Time : 2 minggu
WEEK
1 2 3 4 5 6
Gross Requirement 20
Scheduled receipts
Projected on-hand inventory 5 5 5 5 5 5
Planned receipts 15
Planned order releases 15

Item : B Lot Size : LFL

Description : PAPAN ATAS Lead Time : 1 minggu
WEEK
1 2 3 4 5 6
Gross Requirement 40
Scheduled receipts
Projected on-hand inventory 10 10 10 10
Planned receipts 30
Planned order releases 30
Item : C Lot Size : LFL
Description : PAPAN SAMPING Lead Time : 2 minggu
WEEK
1 2 3 4 5 6
Gross Requirement 20
Scheduled receipts
Projected on-hand inventory 10 10 10 10
Planned receipts 10
Planned order releases 10

Item : D Lot Size : LFL

Description : PAPAN PENUTUP Lead Time : 1 minggu
WEEK
1 2 3 4 5 6
Gross Requirement 20
Scheduled receipts
Projected on-hand inventory 7 7 7 7
Planned receipts 13
Planned order releases 13

Item : E Lot Size : LFL

Description : RAK 1 Lead Time : 1 minggu
WEEK
1 2 3 4 5 6
Gross Requirement 20
Scheduled receipts
Projected on-hand inventory 5 5 5 5
Planned receipts 15
Planned order releases 15

Item : F Lot Size : LFL

Description : PENGAMAN Lead Time : 1 minggu
WEEK
1 2 3 4 5 6
Gross Requirement 60
Scheduled receipts
Projected on-hand inventory 20 20 20 20
Planned receipts 40
Planned order releases 40
Item : G Lot Size : LFL
Description : PAPAN SISI KIRI Lead Time : 1 minggu
WEEK
1 2 3 4 5 6
Gross Requirement 40
Scheduled receipts
Projected on-hand inventory 20 20
Planned receipts 20
Planned order releases 20

Item : H Lot Size : LFL

Description : PAPAN SISI KANAN Lead Time : 1 minggu
WEEK
1 2 3 4 5 6
Gross Requirement 40
Scheduled receipts
Projected on-hand inventory 20 20
Planned receipts 20
Planned order releases 20

Item : I Lot Size : LFL

Description : RAK 2 Lead Time : 1 minggu
WEEK
1 2 3 4 5 6
Gross Requirement 20
Scheduled receipts
Projected on-hand inventory 10 10 10
Planned receipts 10
Planned order releases 10

Item : J Lot Size : LFL

Description : RAK 3 Lead Time : 1 minggu
WEEK
1 2 3 4 5 6
Gross Requirement 20
Scheduled receipts
Projected on-hand inventory 5 5 5
Planned receipts 15
Planned order releases 15