BUKU I

KRITERIA KERUSAKAN KOMPONEN TURBIN DAN

SOLUSINYA

TUJUAN PELAJARAN : Setelah mengikuti pelajaran ini peserta

memahami kriteria dan memerapkan solusi
perbaikan kerusakan komponen turbin uap
sesuai dengan prosedur perusahaan.

DURASI : 12 JP

PENYUSUN : SUHARDI SUKARMAN

Simple, Inspiring, Performing, Phenomenal i

 DAFTAR ISI

1. Kriteria Penggantian Labirynth Seal/Seal Strip/Seal Fin .................................... 1

2. Kriteria Erosi Sudu Tingkat Akhir ....................................................................... 2

2.1. Kriteria untuk Perbaikan Erosi................................................................... 2

2.2. Kriteria Pelubangan Korosi Pada Sudu ..................................................... 3

3. Kriteria Pengikisan Erosi/Korosi Stationary Blade Ring ...................................... 4

4. Kriteria Keretakan Korosi Sudu .......................................................................... 6

5. Identifikasi Kerusakan Komponen Rotor & Rekomendasi Perbaikannya ............ 7

Simple, Inspiring, Performing, Phenomenal ii

 DAFTAR GAMBAR

Gambar 1 Kriteria Kerusakan Seal Fin ...................................................................... 1

Gambar 2 Kriteria Erosi Sudu Tingkat Akhir.............................................................. 2
Gambar 3 Kedalaman Erosi Terhadap Waktu Operasi ............................................. 3
Gambar 4 Rasio Kedalaman Lubang Erosi ............................................................... 4
Gambar 5 Kriteria Pengikisan Erosi/Korosi Stationary Blade Ring ............................ 5
Gambar 6 Kriteria Keretakan Erosi Sudu .................................................................. 6

Simple, Inspiring, Performing, Phenomenal iii

 IDENTIFIKASI KERUSAKAN KOMPONEN TURBIN DAN
SOLUSINYA

1. Kriteria Penggantian Labirynth Seal/Seal Strip/Seal Fin

Kriteria ini digunakan untuk: Rotor, Casing, Labirynth Ring, Gland Packing,
Balance Piston.
Jika seal fin patah telah mencapai 20% lingkaran, maka seal fin yang patah
harus diganti dengan yang baru.

Gambar 1 Kriteria Kerusakan Seal Fin

Simple, Inspiring, Performing, Phenomenal 1

2. Kriteria Erosi Sudu Tingkat Akhir

2.1. Kriteria untuk Perbaikan Erosi

Umumnya, tidak perlu untuk memperbaiki erosi.

Namun, jika terdapat salah satu dari fenomena berikut, dianjurkan untuk
mempertimbangkan perbaikan dari erosi:

a. Lubang tembus
b. Lubang dengan ketebalan sisa kurang dari 0,3 mm
c. Takik dalam lebih dari 5 mm

Gambar 2 Kriteria Erosi Sudu Tingkat Akhir

Simple, Inspiring, Performing, Phenomenal 2

 Gambar 3 Kedalaman Erosi Terhadap Waktu Operasi

2.2. Kriteria Pelubangan Korosi Pada Sudu

Batasan kriteria ini dipergunakan untuk pelubangan yang terjadi akibat

dampak korosi ataupun karena proses pelubangan yang disengaja untuk
mengatasi merambatnya keretakan pada sudu.

a. Maksimum kedalaman lubang : 5.0 mm

b. Maksimum diameter lubang : 10.0 mm
c. Rata-rata rasio pitting yang diijinkan : 50%
d. Rata-rata penurunan berat yang diijinkan : 1,0 g / cm

Simple, Inspiring, Performing, Phenomenal 3

 Gambar 4 Rasio Kedalaman Lubang Erosi

3. Kriteria Pengikisan Erosi/Korosi Stationary Blade Ring

Jika keausan Stationary Blade Ring melebihi batasan yang diijinkan,

maka harus diperbaiki dengan metode yang tepat.

Simple, Inspiring, Performing, Phenomenal 4

 Gambar 5 Kriteria Pengikisan Erosi/Korosi Stationary Blade Ring

Simple, Inspiring, Performing, Phenomenal 5

4. Kriteria Keretakan Korosi Sudu

Gambar 6 Kriteria Keretakan Erosi Sudu

Simple, Inspiring, Performing, Phenomenal 6

5. Identifikasi Kerusakan Komponen Rotor & Rekomendasi
Perbaikannya

Lokasi Uraian Temuan Gambar Rekomendasi

Perbaikan

1 MOP fit area  Medium pitting Polish

corrosion
 Minor dent and
minor rubs

2 OST device  Minor rubs and light Polish and

scratch reset OST

3 Thrust collar  Medium rubs on HVOF coating

seal area outboard outboard seal
area
 Minor rubs, medium
pitting corrosion, Kiss grind both
and minor scratch axial faces
on both axial
surface

Simple, Inspiring, Performing, Phenomenal 7

 · Active side :
Ra : 0.73 μm,
R/O : 0.03 mm
Ra : 2.05 μm,
R/O : 0.02 mm

4 Oil seal area  Medium pitting Apply HVOF

corrosion coating on
inboard TE rubs area
 Dent and scratch on
several places
 (shown with yellow
mark)

Simple, Inspiring, Performing, Phenomenal 8

 5 Bearing  Minor rubs and Polish bearing
journal TE minor pitting journal area
side corrosion
Re-burnish
Radial probe  Probe area doesn’t probea rea
area TE side exist (invisible)

 Surface roughness:
0.88μm
 R/O max :.02 mm

6 Oil deflector  Pitting corrosion and Polish

area TE minor rubs

7 HP gland  In fair condition Polish

seal

8 Balance  In fair condition Polish

drum seal
sleeve

9 Disk row 1  In fair condition Polish

Simple, Inspiring, Performing, Phenomenal 9

 10 Interstage  Minor rubs and Polish
row 1s/d 8 corrosion

11 Disk row 2  Corrosion on disk Polish

s/d 8 and blades
 Minor rubs on
shroud

12 Interstage  Minor rubs and Polish

row 9 s/d 12 corrosion

13 Disk row 9  Corrosion on disk Polish

s/d 12 and blades
 Minor rubs on
shroud

Simple, Inspiring, Performing, Phenomenal 10

 14 Interstage 13  Minor rubs and Polish
s/d 18 corrosion

15 Disk row 13  Corrosion on disk Polish

s/d 15 and blades
 Rubs on shroud

16 Disk row 16  Disk and blades is in Polish row 16

s/d 18 fair condition, and 17 and
especially on row apply new
18, damage on erosion shield
stellite shield (all of to all blades
blades) row 18
 Rubs on interstage
seal area

Simple, Inspiring, Performing, Phenomenal 11

 17 LP gland  Heavy rubs Apply HVOF
seal coating then
 Surface roughness:
machine to
7.20μm
target size

18 Oil deflector  Minor rubs and light Polish

area inboard scratch
CE

19 Bearing  Minor rubs and Polish bearing

journal CE pitting corrosion journal area
side and re-burnish
 Probe area doesn’t probe area
Radial probe exist (invisible)
area
 Surface roughness:
3.84μm
 R/O max : 0.01mm

20 Coupling  Minor dent, pitting Polish

flange corrosion, and minor
rubs

Simple, Inspiring, Performing, Phenomenal 12

 21 Axial disk  Medium fitting Kiss grind axial
corrosion face after
assembly.
 Minor dent
 Minor scratch

Simple, Inspiring, Performing, Phenomenal 13