Hepacia Yth.
Pokja Pekerjaan Konstruksi Pembangunan Jembatan Antasan Bromo
ll.
R.E. Martadinata No" 1 Banjarmasin
SUfiATSUI{UHGAN PAEftIfi
No. : 23lPOA.lsPlllU2020
Kepada :
Demikian Surat Dukungan Pabrik i*i dibuat untuk dipergunakan sebagaimana mestinya.
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IRQA
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IRQA INDONESIA
Certificate of Registration
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PT.INDAL STEELPIPE
OUALITY IS JOB # 1
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MASPION GROUP
SUPPORTFACILITIES
SiamMaspion
Terminal
PT rsP
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Surabava
INTRODUCTION
PT INDAL STEEL PIPE (lSP) is a member may be fulfilledin one locationwith largepipe storage
companyof lvlaspionGroup,one of the conglomerates facility.Theseprovidemanyaddedvaluesto customers
in Asia Ieading in several industriessuch as home and users to minimize handling,transportation,and
appliances,banking, real estate, plastic industries, any otherpotentialdamagesto the products.Focusing
kitchen wares, aluminum industries,sea port, gas & on the safetyof peopleand property,all pipe handling,
liquid chemical storage facilities, and steel pipe storage,preservation,and transportationare carried
(www.indalsteelpipe.com). out strictlyin compliancewithwrittenprocedures
Challengingthe dynamicsof globalcompetition, There are six complete lines o{ SAWH pipe
ISP gets the maximumbenefitsfrom its plant location. forming machine and one complete line of HF-ERW
Located stralegicallyat Maspion lndustrial Estate, pipe forming machine.The total installedcapacityis
l\4anyar, Gresik,East Java, it is easilyaccessibleirom 320,000MT per year.The lacililyproducespipesfor oil
{our major sea ports, namely:Siam l\4aspion Terminal and gas industries,water pipe, struclural& pipe pile,
(wwwsiammaspion-jetty.com), Public Porl of Gresik s h e e t p i p e p i l e , p i p e a c c e s s o r i e s a n d o t h e r
( w w w . p e l i n d o . c o . i d )T, e l u k L a m o n g P o r t c o n s t r u c t i o n n e e d s a c c o r d i n g t o n a t i o n a l a n d
(www.teluklamong.co.id),
and Public Port of Tanlung i n t e r n a t i o nianld u s t r i aslt a n d a r d s .
Perak Surabaya (www.pelindo.co.id)Siam l\,4aspion The oil and gas line pipe produced meets the
Terminallocated in l\4aspionIndustrialEstatewithin a latestrequirementsof the API 5L PSL1, PSL2for sweet
shortdistancefrom the facilityand easilyaccessibleby service,sourservice,onshoreand offshore.
lrucking2417.ltis very convenientand effectivepon for In additionto lhe pipe makingfacilitiesto fullill
loadingand unloadingactivities the industrialneeds and requirements,there are also
ISP is the most integrated steel pipe availableseveralintegratedpipe coatingfacilitiesand
manufacturerand anti-corrosioncoatingapplicatorin modernlaboratory
the region. l\4anufacturing
of steel pipe and coating
( O M P AP
NR OLF
EP I ' 0 0 . , " , , ' ' " O'
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t
VISION:
oi steelpipeand providerof coalingservicesin Indonesia
Committedto be the mostreliablemanufacturer
withthemostcompleteproduction competencies,
lines,excellent andhighcommitment to upholdcusiomer trust
andto developthecommunity andnation.
MISSION:
committed to providereliableand competitive.products,servicesand solutionsto the marketswhile
creating
continuously valueforcustomers,employees,shareholders andotherstakeholders.
COREVALUES:
OUALITYISJOB#1
oI our peopleand our
We arestrivingto do the ri'ghtthingrightfirsttime.We arefocuson the management
processtoguaranteecustomersatisfaction at alltimes'
INNOVATIVEANDCREATIVE
participative
Weareenthusiastic, andcooperative.
We suooort innovativeideas, allocatetime for thinking, appreciatesolving problems and creating
we constantlyevaluateour routineand avoidmakingassumptions.
opportunities. we work incessantlyin
ordertocreatea ditference.
CONTINUOUS
SUPPORT DEVELOPMENT
andgrowingbusiness
Weworkin a learning culture.Werewardouremployees improve
whocontinuously
andmakea promineni withtheirhighperformance'
contribution
LISTENTOTHEVOICE OFCUSTOMER
Weworkwiththe awarenessof generatingvaluefor ourcustomersandtheirbusinessin everydecisionwe
makeand actionwe take.our customerrelationsare basedcihsincerity,ilexibility,stability,speedand a
solutionbased partnership.we anticipatechangingcustomerdemandsand endeavorto formulale
timewitha proactive
in the shortest
solutions approach.Ourpriorities
areidentified by the priorities
of our
customers.
RESPONSIBLE FORTHEENVIRONMENT
We are awareof our responsibilityfor the fuiure of the world. Environmental awarenessis our primary
principlein all ol our businessprocessesas wellas our sociallives.All of ourdecisionsmadeduringthe
courseofourproduction andservice areevaluated
activities bytheirimpactontheenvironment.
PT INDALSTEELPIPE
INTEGRATED SYSTEM
MANAGEMENT
The oil and gas pipelinemarketrequirements are extremelychallenging.In order to lulfill these
requirements, valuechainof steelpipemakingto linalcoatedpipeaccording
ISPoperatesa fine-tuned to the
ontimeto thedestination.
delivered
specification, t.
ISPadoptsan integratedmanagementsystemincluderequirements of quality,occupationalhealthand
This managementsystemphilosophyis implementedas a way of lifethroughoutthe
safety,and environmental.
organization.
of the integratedmanagementsystemISPis awardedthe
In recognizingits successfulimplementation
certiiicatesof ISO9001,ISO 14001,OHSAS18001and APISpec.sl basedon APISpec.Q1 irom reputable
internationaloroanization.
C E R T I F I C A TOEF R E G I S T R A T I O N C C R T I F I C A TOEF R E G I S T R A T I O N
ffirn ffiE
Grutrc5t6 of^uthorty to r$ tho ofil.lal API luonogtem cdtnoro ol Arrhorlv io |lgo tho Offi.{.| API Monogr.n
!-uiu'i'bE 5f-10ro
€+IdlD.:Ds4BBl'2017
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SAWH FACILITIES
ISPhassixcompletelinesof SAWHpipemillsto producesteelpipefrom114.3mm (4")up to 2032mm
(80"),offersawide rangeof standardand intermediatesizescombination(wallthickness-diameter-material
grade)
thatfulfillstandardandspecificrequirements.
Carbonsteelpipescomplyto the requirements of API5L PSL1, PSL2, AnnexG, Sourservice(AnnexH),
Offshore(AnnexJ)withsteelgradeqfrom A up to X80canbe manufacturedinthislacility. '
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HFW PIPE MAKING FACILITY
Weldingpipemakingto produce6" up to '16"linepipeand casing
ISPoperatesone lineHighFrequency
pipecomplywithAPISpec.5LandAPlSpec.sCI
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APPLICABLESTANDARDSFORSTEELPIPES
Linepipe/ pressurepipes:
/ Pitingpipe:
Structural
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WaterTransmissionand Distribution:
AS1579 Arc-weldedsteelpipesandlittingsforwaterandwaste-water
AWWAC2OO SteelWaterPipe- 6 in.(150mm)andLarger
DIN2460 Steelwaterpipesandfittings
BSEN10224 Non-alloy steellubesand fiilingsfor the conveyance of waterand otheraqueousliquids-
technicaldelivery conditions
Jls G 3443-1 Coatedsteelpipesforwaterservice- part1: pipes
Jls G 3443-2 CoatedsteelpipesJorwater serviee- part2: Fittings
Jls G 3451 Fittingsof CoatedSteelPipeslorWaterService
Jts G 3469 Polyethylene coatedsteelpipes
sNt0039 Pipabajasaluran airdengan atautanpa lapisanseng
sNt0071 Pipabajalas(kampuh) spiral
sNl07-1813 Lapisan bagiandalampipabajasaluran airdenganmenggunakan aouKan semen
sNt07-2225 Pipabajasaluran air
pRoaLE
10 coMpaNy pr.TNDAL
srEEL
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QUALITYCONTROTOF STEELPIPE
On everyproductionstage,closeand diligentinspection
are carriedout usingpropertoolsand
calibratedmeasurements, in accordance
withdocumentedprocedures, and by qualifiedpersonnel
to
ensureanydeviationfromtherequirements isdetected
andidentified.
AtypicalQCprocessofAPI5Lare:
1. Receiving inspection
2. U/TonJineinspection on:
a. Weldseamforlongitudinal andtransverse
defects
b. Edgeslamination + HAZ
c. Bodylamination
3. Chemical composition test
4. Dimensional andvisualinspection
5. X-rayradiography (forSAWH)
6. HydrostaticTest
7. Mechanical properties test
8. Off-line
ultrasonictest
9. FinalInspection
COATINGFACILITIES
ISPhasthe mostcompletecoatingfacilities in the region.
Fromits functionsthe coatingfacilitiesmay categorized into4
groups:
1. Externalanticorrosioncoating:
SinglelayerLiquidepoxycoating
o. MultilayerLiquidepoxycoatng
c. Highbuildepoxycoating(HBE)
SinglelayerFusionBondedEpoxycoating.
DuallayerFusjonBondedEpoxycoating
f. Asphaltenamelcoating
Threelayerpotyethytenecoating(gLpE)
n . Threelayerpolypropytenecoating(3Lpp)
i . Neoprene Coating(NeoCoat-CR)
EPDMcoating(EpCoat)
2. Internalcoating/ lining:
a. CementmoftarIining
b. Singlelayerepoxypaintcoating
c. Rubber lining
d. FusionBondedEpoxyInternal coating
3. Heatinsulation:
a , MultiLayerpolypropylene
Coating
h
FBE+ Polyurethane
Foam+ HDpEJacket
3LPE+ Polyurethane
Foam+ HDPEJacket
Foam+ pp Jacket
d . 3LPP+ Polyurethane
ConcreteWeightCoating:
a. Wiremesh
b. Steelcage
c. Doublecage
Customcoating
a. Twolayerpolyethylene
b. SinglelayerFBE
c. Twolayerpolypropytene
(2 Lpp)
d. FBE+ Polyurethane
Foam+ HDPEJacket
I
STANDARDAPPLICABLEFORANTI CORROSION
COATING
APIRP5L2 Becommended Practice1or InternalCoatingof Line pipe for Non CorrosiveGas
Transmission Service
AS1281 Oementmortarliningofsteelpipes andfittings
AS/NZS3862 Externalfusion-bonded epoxycoatingforsteelpipes
AWWAC2O3 Coal-Tar:ProtectiveCoatingsandLiningsfor SteelWaterpipe
AWWAC2O5 Cement-l\4ortar Protective Liningand Coatingfor SteelWaterpipe_ 4 In. (1Oomm) and
Larger ShopApplied
AWWAC2lO Liquid-Epoxy Coatings andLiningsfor SteelWater pipeandFittings
AWWAC213 Fusion-Bonded EpoxycoatingfortheInterior andExterior ofsteerwaterpiperines
CAN/CSA2245.20 Plant-applied externalfusion bondepoxycoatingforsteelpipe
cAN/CSA2245.21 Plant-applied e)dernalpolyethylene coatingforsieelpipe
DtN2875 Flangedsteelpipesand fittingswith hardor soft rubberrinings- Technicar deriverv
conditions
DtN30670 Polyethylene coatingforsteelpipesandfittings
DIN30673 Bitumen coatingsandliningsforsteelpipes,fittingsandvessels
DtN30678 Polypropylene coatingsforsteelpipes
DNVOS-F101 Submarine Pipeline
Systems
DNVRP-F106 FactoryApplied ExternalPipeline Coatjngs forCorrosion Control
BSEN1O3OO steel tube and fittingsfor onshoreand offshorepipelines Bituminous hot applied
materials forexternalcoating
BSEN10301 steeltubesandfittings foron andoffshore pipelines- Internalcoating forthereductionof
frictionfor conveyance of noncorrosivegas
lso 1574'1 Paintsandvarnishes - Friction-reductioncoatings fortheinterior ofon-andoffshore steel
pipelines fornon-corrosive gases
tso 21809-1 Petroleumand naturargas industries- Elternarcoatingsfor buriedor submerged
pipelines usedrnpipeline transportation systems- part1: polyorefin pE
coatings(3-rayer
and3-layerPP)
lso 21809-2 Petroleumand naturargas industries- Externar coatingsfor buriedor submerged
pipelinesused in pipelinetransportation systems- part 2: Fusion_bonded epoxv
coatings
lso 21809-4 Petroleum andnaturargasindustries - Externar coatingsfor buriedor submergedpiperines
usedinpipelinetransportation systems - part4: polyethylene coatings(2layerpE)
tsos256 steel pipesand fittingsfor buriedor submergedpipe lines- E)dernal and internar
coatingby bitumenorcoaltarderivedmaterials
Jts G 3443-3 Coatedsteelpipesforwaterservice- part3:Long-lifeexternalplasticcoatings
Jts G 3443-4 Coatedsteelpipesforwaterservice - part4: Internalepoxy coatings
Jls G 3477-3 Polyethylene coatedsteel pipes- part 3: Eldernalpolyethylenepowdercoatedsteel
pipes
NACERPO399 Plant-Applied, ExternalCoal Tar Enamelpipe CoatingSystems:Application,
Performance, andQualityControl-item
NACERPO394 standardRecommended practice-Apprication, pedormance, and oualitycontrolo1
Plant-Applied, Fusion-Bonded pipe
EpoxyExternal Coating
NFA 49-710 ExternalcoatjngwiththreePolyethylene basedcoatingSteeltubes
NFA49-711 Eldernalcoatingwithrhree Porypropyrene Layerscoating-Apprication by Extrusion
sNt07-1813 Lapisan bagiandalampipabajasaluran airdenganmenggunakan adukansemen
sNt07-1343 Pipabajacoal{arenamel, lapislindungbagianluar
pRoFtLE
coMpANy pr tNDAr ptpE 13
srEEL
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sNttso 21809-
l : Industriminyakdan gas bumi - Lapisaneksternaruntuk pipa penyarurpendamatau
terendamyang digunakandalamsistempipa penyalur_ Bagian1: Lapisanpolyolefin
(PE3-LapisdanPPg-Lapis) (tSO21809-1 :201I , tDT)
sNlrso21809-2 : Industriminyakdan gas bumi- perapisruarpipaalirpendamataubenamdaramsistem
'
pipaalirBagian2: pelapisandenganlusion-bonded
transportasi epoxy(FBE)
HeallnsulationCoating: '
Neoprene/Rubber/EPDM
Lining:
ASTMD7602 : StandardPracticeforInstallation
ofVulcanized
RubberLininos
ConcreteWeightCoatingI
QUALITYCONTROLOF COATING
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HSEACTIVITY
PT.INDAL STEELPIPE
38 - 40 Kembang Jepun, str Surabaya 60162- Indonesia
( 3 ,5 3 1 4 4(5H u n t i n g )
P h o n:e 6 2 - 3 13)5 3 0 3 3 3 ,5 4 1 0 4 0
Fax: (62-31) 3576892, 3533055Website : www.indalsteelDipe.com
E-mail:mktisp@maspion.co.id I marketing.sby@indalsteelpipe.com
rS JOB # I
QLTALTTY
E
$
SAWHPIPE SIZES*
t
PT.INDALSTEELPIPE
Manyar- Gresik SAWHPIPE SIZES*
OD
(mm)
PT.INDALSTEELPIPE
Manyar- Gresik SAWHPIPESIZES*
OD
(mm)
HFW PIPESIZESX
OD
(mm)
168.3 3.75- 70.97 3,7s- 9.53 3.75- 9.53' 3.75- 9,53 3.75- 9.53 3.75- 8.74 3.75-8.74 3.7s-
7.92 4 . 3 7- 7 . 9 2
2!9.1, - L2.704.50- !2.70 4.50- 72.704.50-72.704.so
-u.70 ,50- 11.13 - 1 1 . 1 3.50- 11.134.50- 9.53
OD
(mm)
OD
(mm)