id
SKRIPSI
Oleh:
MUHAMMAD DIQI
NIM. I0409031
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MOTTO
(Q.S.Al Insyirah : 6)
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PERSEMBAHAN
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Muhammad Diqi
Jurusan Teknik Mesin Fakultas Teknik Universitas Sebelas Maret Surakarta
Jl. Ir. Sutami 36A Surakarta tlp.0271632163 web: http://mesinuns.ac.id
E-mail : muhammaddiqi91@gmail.com
Abstract
The aims of the research are to determine the effects of welding parameter
that are as rotational tool speed and additional heater to mechanical properties of
polyamide friction stir welding joint. Samples were welded with milling machines
57-3C, while the type of connection is a butt joint. The welding parameter that
used in this experiment are 204; 356; 620; 1140 rpm with an additional heater,
transverse speed 7,3 mm/minute and tilt angle 2˚. Macro structure of welding
joints, maximum tensile strength and bending strength are observed. The results
of this study shows that rotational tool speed and additional heater during FSW
process affect the mechanical properties of polyamide sheets welding joints. As it
looked from mechanical properties and macrostructure of welding, the result
shows that 620 rpm of rotational tool speed with additional heater is the best
variable. The variable has the highest tensile strength and bending strength with
no defects welding structure, it’s about 27,83 MPa and 70,73 Mpa respectively.
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Muhammad Diqi
Jurusan Teknik Mesin Fakultas Teknik Universitas Sebelas Maret Surakarta
Jl. Ir. Sutami 36A Surakarta tlp.0271632163 web: http://mesinuns.ac.id
E-mail : muhammaddiqi91@gmail.com
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KATA PENGANTAR
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Penulis
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DAFTAR ISI
Halaman Judul........................................................................................... i
Surat Penugasan ........................................................................................ ii
Halaman Pengesahan ................................................................................ iii
Motto ......................................................................................................... iv
Persembahan ............................................................................................. v
Abstrak ...................................................................................................... vi
Kata Pengantar .......................................................................................... viii
Daftar Isi .................................................................................................. x
Daftar Gambar .......................................................................................... xii
Daftar Tabel .............................................................................................. xiii
Daftar Notasi ............................................................................................ xiv
BAB I PENDAHULUAN
1.1. Latar Belakang ...................................................................... 1
1.2. Perumusan Masalah .............................................................. 4
1.3. Batasan Masalah .................................................................... 4
1.4. Tujuan dan Manfaat .............................................................. 5
1.5. Sistematika Penulisan ............................................................ 5
BAB II LANDASAN TEORI
2.1. Tinjauan Pustaka .................................................................... 6
2.2. Dasar Teori ............................................................................. 8
2.2.1. Polyamide (Nylon).................................................. 8
2.2.2. Friction Stir Welding (FSW)................................. 10
BAB III METODOLOGI PENELITIAN
3.1. Tempat Penelitian................................................................... 17
3.2. Alat dan Bahan ...................................................................... 17
3.3. Prosedur Penelitian................................................................. 20
3.3.1. Variabel Penelitian .................................................. 20
3.3.2. Persiapan Pra Pengelasan ........................................ 20
3.3.3.Proses Pengelasan FSW ........................................... 21
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3.3.4. Tahap Pengujian to user
...................................................... 24
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DAFTAR GAMBAR
Gambar 2.1 Reaksi pembentukan polyamide ........................................ 8
Gambar 2.2 Skema pengelasan friction stir welding............................. 11
Gambar 2.3 Langkah plugging .............................................................. 12
Gambar 2.4 Langkah traversing ............................................................ 12
Gambar 2.5 Langkah termination ......................................................... 13
Gambar 2.6 Jenis sambungan pada las FSW ......................................... 16
Gambar 3.1 Heater ................................................................................ 17
Gambar 3.2 Dimensi spesimen sambungan las FSW ............................ 18
Gambar 3.3 Dimensi tool FSW ............................................................. 21
Gambar 3.4 Proses pengelasan FSW ..................................................... 21
Gambar 3.5 Pemasangan spesimen, shoulder, dan heater pada
pengelasan FSW ................................................................ 23
Gambar 3.6 Universal Testing Machine................................................ 24
Gambar 3.7 Spesimen uji tarik ASTM D 638 ....................................... 25
Gambar 3.8 Dimensi spesimen uji bending ........................................... 26
Gambar 3.9 Microscope Macro............................................................. 26
Gambar 3.10 Diagram alir penelitian ...................................................... 28
Gambar 4.1 Permukaan sambungan las FSW polyamide ................... 30
Gambar 4.2 Foto makro penampang spesimen hasil las FSW
polyamide .......................................................................... 31
Gambar 4.3 Fenomena sticking ............................................................. 33
Gambar 4.4 Pengaruh kecepatan putaran tool dan penambahan
pemanas terhadap kekuatan bending spesimen hasil las
FSW polyamide ................................................................. 34
Gambar 4.5 Foto makro patahan spesimen bending las FSW
polyamide .......................................................................... 37
Gambar 4.6 Pengaruh kecepatan putaran tool dan penambahan
pemanas terhadap kekuatan tarik spesimen hasil las FSW
polyamide .......................................................................... 38
Gambar 4.7 Foto makro patahan spesimen tarik las FSW polyamide... 40
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DAFTAR TABEL
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