HE-02 Mendinginkan etil klorida keluar EV-01 menjadi 10oC

Tipe DOUBLE PIPE HE

Komponen Mr (Kg/Kmol)
C2H5OH 46
HCl 36.5
C2H5Cl 64.5
H2O 18
ZnCl2 136.29
KONVERSI SATUAN
Tref 298.15 K
1J 0.000947817 btu
1 kg 2.20462 lb
1m 3.28084 ft
1 ft 12 inch
1 Watt 3.412142 btu/jam
1micropoise 0.0001 cp
1 cp 2.42 lb/(ft.hr)
1 kJ 0.947817 btu
1 W/m.K 0.58 Btu ft / (h ft   F)
2 o

1 kJ/kg∙K 0.238845896627495 BTU/lb∙°F

1 kg/m3 0.062428 lb/ft3
1 Kondisi operasi
Cold Fluid (Dowtherm-J)

Tcin (t1) -20 C

Tcout (t2) 0.00 C
P 1.0000 atm

Avg Temp
Tavg cold fluid 14.0000 F
Tavg hot fluid 66 F

2 Flowrate
Komponen input, kmol/jam input, kg/jam
C2H5CL 58.5506 3776.5152
HCL 0.3113 11.3636
TOTAL 58.8620 3787.8788

2 Data2 yang diperlukan (Sifat Fisis)

densitas
 Komponen A B
C2h5cl 0.3226 0.2746
HCl 0.44134 0.26957
H2O 0.3471 0.274
TOTAL

DENSITAS blm KEPAKE Tliq avg = 263.1500

Komponen rho cairan, g/cm3 rho cairan, kg/m3
C2h5cl 0.933209762156605 933.209762156605
HCl 1.15647684280604 1156.47684280604

3 Cari Q HE-02 Tin 253.1500

Komponen input, kmol/jam Cp LIQ, kJ/kmol
C2H5CL 58.5506 244.4194
HCL 0.3113 227.8586
Total 58.8620 TOTAL

Q HE-02 106918.3746 kJ/jam

101339.0530 btu/jam

4 Menentukan kebutuhan dowJ

1 kg/m3
1 kg/m3

Qcond 106918.3746 kJ/jam

Cp*(T2-T1) dowtherm 37.6719145635422 btu/lb
m prop gly 2690.0425 lb/jam
m prop gly 1220.1842 kg/jam
2690.0425 lb/jam

5 Menghitung deltaTLMTD
Hot fluid, F (T1, T2) Cold fluid, F (t1, t2)
81.1438 high T 32.0000
50.0000 low T -4.0000
31.1438 diff 36.0000
 deltaT LMTD 51.5338 F

6 Menghitung nilai Ud GAUSAH trial Ud

Lihat di kern, asumsi Ud Light Organics - Heavy Organic Ud = 10-40
Diambil Ud 40 btu/ft/oF

7 Menghtiung luas transfer panas

Q 101339.0530
deltaTLMTD 50.5031
A 50.1648

Cari dia HE 1-1 atau tube lebih dari 1 GAKEPAKE KL DOUBLE PIPE
hot fluid, vapor MD cold fluid, shell
TH1 81.1438 Tc1
TH2 50 Tc2

LMTD 51.5338 °F
R 0.8651
S 0.4437
Ft 0.98 (fig. 18)
LMTD 50.5031 F

8 Menentukan Lay-Out HE
Trial Rd woi
Inner pipe, c2h5cl Flow area, in2
Exchanger, IPS inner pipe annulus
3x4
IPS Sch No OD, in
3 40.0000 3.5000
4 40.0000 4.5000

c2h5cl, inner pipe Propilen glikol, annulus

D, ft 0.2557 D1 = OD pipe, ft
ap, ft2 0.0514 D2, ft
Mass velocity De, ft
Wp, lb/jam 8350.8333 aa, ft2
ap, ft2 0.0514 Mass velocity
Gp, lb/jam/ft2 162598.654742822 Wc, lb/jam
 Reynold a, ft2
D, ft 0.2557 Ga, lb/jam/ft2
Gp, lb/jam/ft2 162598.6547 Reynold
miu 0.6620 De, ft
Re 62800.4813 Ga, lb/jam/ft2
jH 150 miu
cari hi Reynold
0.5977 k 0.5977 jH
D, ft 0.2557 cari ho
Cp 0.5474 k
miu 0.6620 De, ft
miu/miuw 1 Cp
hi 70.8701 miu
ID 3.0680 miu/miuw
OD 3.5000 ho
hio 62.1227

9 Mengjitung Uc
hio 62.1227
ho 396.7722
Uc 53.7129

10 Menghitung Ud
Uc 53.7129
Rd 0.001
Ud 50.9749

11 Required Surface
Q 101339.0530
Ud 50.9749
LMTD 50.5031
 A, ft2 39.3643

12 Required length
a''p, ft2/lin ft 1.178 apipe 4 ips
L 33.4162 ft
Dapat dipenuhi dengan 1 hairpin jarak 20 ft 40.0000

a'' 1.178
A aktual 47.1200 ft2
Ud aktual 42.5847
Uc 53.7129
Rd aktual 0.005 MIN 0.001, memenuhi

11 Menghitung Pressure Drop

c2h5cl, inner pipe
Reynold 62800.4813
f 0.00605
specific gravity, s 0.02045
Gp 162598.654742822
L 40.0000
n 1
gravity, ft/jam2 417113038.08
rho, lb/ft3 58.2921
D, ft 0.2557
∆Fp 0.0353

Menentukan ΔPr
(Return Pressure
drop) ∆Pp 0.0143
Allowable karena masih dibawah 10 psi
Konstanta untuk Perhitungan Kapasitas Panas Cairan
Komponen A B C D
Etanol 59.342 0.36358 -0.0012164 1.803E-06
HCl 73.993 -0.12946 -7.898E-05 2.6409E-06
Air 92.053 -0.039953 -0.00021103 5.3469E-07
Etil Klorida 60.18 0.3455 -0.0012983 2.1963E-06

Konstanta untuk Perhitungan Kapasitas Panas Gas

Komponen A B C D
Etanol 27.091 0.11055 0.00010957 -1.505E-07
HCl 29.244 -0.0012615 1.121E-06 4.9676E-09
Air 33.933 -0.0084186 2.9906E-05 -1.7825E-08
Etil Klorida 35.946 0.05229 0.00020321 -2.28E-07
Tabel. Data Konstanta Antoine P mmHg
Komponen A B C D
Etanol 23.8440 -2,864.2000 -5.0474 0.0000
HCl 43.5455 -2,240.9000 -15.2140 0.0138
Air 29.8605 -3,152.2000 -7.3037 0.0000
Etil Klorida 28.3450 -2,078.8000 -7.5387 0.0000

Hot Fluid (Cair Out EV)

Flowrate
-4.00 F 253.15 K Thin (t1)
32.00 F 273.15 K Thout (t2)
0.01 bar P
(P baca kern)

263.1500 K -10.0000 C
291.8011 K 18.6511 C

Xf (fraksi massa) V1, lb/jam

0.9970 8325.78083333333
0.0030 25.0525
1.0000 8350.8333

For Organic

Data konduktivitas cairan

 n Tc Komponen A
0.2314 460.35 c2h5CL 2.74E-01
0.3187 424.65 HCl (INOR) 0.8045
0.2857 647.13

k C2H5Cl 1.03E+00
K k HCl 0.191134189674706
xf (fraksi massa) rho camp, kg/m3
0.9970 0.0011
0.0030 0.0000 Komponen k
c2h5CL (OR) 1.03E+00
1.0000 0.00107 HCl (INOR) 1.91E-01
933.750566144825 kg/m3
58.2920686112364 lb/ft3 k liq mix refri
rho propglycol 1058.3823 kg/m3
rho propglycol 66.0727 lb/ft3
K Tout 273.1500 K
V1*H1, kJ/jam Output, kmol/jam Cp vap, kJ/kmol Lo * Hlo, kJ/jam
14310.9090 58.5506 -1572.909787738 -92094.8472
70.9398 0.3113 -1418.67143227 -441.6785
14381.8488 58.8620 TOTAL -92536.5257

0.062428 lb/ft3
0.062428 lb/ft3 ngecek

101339.053036687 btu/jam

difference
49.1438
54.0000
 k btu/hr.ft.oF
cp btu/lb/oF

btu/ft/oF

btu/jam
F
ft2

cold fluid, shell

-4.0000
32

LMTD
Tc
tc

Annulus, dowtherm
de de'

ID, in ap'
3.0680
4.0260

0.2917
0.3355
0.0943
0.0216

2690.0425
 0.0216
124539.4759

0.0943
124539.4759
1.5005 gawe2 miu
7822.9475 fig 24
30

1.1107
0.0943
1.0464
1.5005
1.0000
396.7722

Uc harus gede kalo Ud mau gede ho harus gede

(karena organic 22nya -> kern 345 buku)
MAKS 200 memenuhui

Pilihan Hairpin
12 ft
15 ft
ft 20 ft

72

light organic

Dowtherm, annulus
Reynold 3638.0968
De', ft 0.0438
f 0.0119
Ga 124539.4759
L 40.0000
g 4.17E+08
ρ 66.0727
De' 0.0438
∆Fa 0.1855

psi

Fl
V 0.5236 fps
g' 32.2
∆Fl 0.0128 ft
Pressure Drop Total
∆Pa 0.0910 psi
max 10 psi memenuhi
0.0062 atm
 Konstanta untuk Perhitungan Panas Penguapan
Komponen A Tc n
Etanol 43.122 516.25 0.079
HCl 30.54 456.65 0.647
Air 52.053 647.13 0.321
Etil Klorida 35.233 460.35 0.365

E
4.6601E-11
-2.4963E-12
3.6934E-12
6.9123E-11
T, K
E
0.0000
0.0000
0.0000
0.0000

(Cair Out EV)

3787.8788 kg/jam
300 K 81 F 27.3 C
283 K 50 F 10 C
1.7 atm

For Inorganic & Gas

HVAP (kJ/mol) =A*(1-T/Tc)^n
 B C Komponen A
-4.93E-04 -8.71E-08 Etanol (OR) 43.122
-0.002102 -2.3238E-16 HCl (INOR) 30.54
H2O (INOR) 52.053
Steam (h2o vap)
W/m.K 5.99E-01 BTU/jam/ft/oF
W/m.K 1.11E-01 BTU/jam/ft/oF
0 BTU/jam/ft/oF
Xf (fraksi BTU/jam/ft/oF
konvert ke british massa) ki .xfi
5.99E-01 0.9970 0.5973
1.11E-01 0.0030 0.0003
k liq mix 0.5977 BTU/jam/ft/oF
1.1107 BTU/jam/ft/oF
(total length)
24 2 48
30 1 30
40 1 40
 Cari titik didih cairan keluar EV-01
Cari bubble point P (atm) 1.1 Tbubble 14.9334
Komponen D (kmol/jam) xi P, mmhg P, atm
C2H5Cl 58.5506 0.9947 839.4526 1.1045
HCl 0.3113 0.0053 208.1570 0.2739
TOTAL 58.8620 1.0000

Liq (centipoise)
=A*(1-T/Tc)^n

Data Viskositas liq dan steam

Tc N Komponen
516.25 0.079 Etanol (OR)
416.65 0.647 HCl (INOR)
647.13 0.321 H2O (INOR)
C2H5Cl (OR)

Komponen
C2H5Cl (OR)
HCl (INOR)

Data viskositas gas

Komponen
Etanol
H2O

Komponen
Etanol (OR) vap
H2O (INOR) vap
Steam H2O
 C 288.0834 K
Ki yi = xi . K
1.0041 0.9988
0.2490 0.0013
1.0001

Gas (micropoise)

tas liq dan steam 1 micropoise 0.0001 cp Data viskositas gas

 Kompon
A B C D en A B
-6.44E+00 1117.6 0.0137 -1.5465E-05 Etanol 1.4991 0.3074
-1.515 1.95E+02 3.07E-03 -1.38E-05 H2O -36.826 4.29E-01
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.4279 5.19E+02 0.012 -1.66E-05

Liq Xf Xf * ln(miu)
2.75E-01 cp 6.65E-01 lb/(ft.hr) 0.997 -4.07E-01
7.50E-02 cp 1.81E-01 lb/(ft.hr) 0.003 -5.12E-03
miu total -0.4126 lb/(ft.hr)
miu avg 1500.5044 lb/(ft.hr) miu avg 0.6619544 lb/(ft.hr)
miu avg gawe 1.5005

Gas (micropoise)

A B C
1.4991 0.3074 -4.45E-05
-36.826 4.29E-01 -1.62E-05

Vapor Xf Xf * ln(miu)
7.93E+01 mp 1.92E-02 lb/(ft.hr) 0.997 -3.94E+00
7.49E+01 mp 1.81E-02 lb/(ft.hr) 0.003 -1.20E-02
8.70E+01 mp 2.10E-02 miu total -3.9537 lb/(ft.hr)
MIU STEAM BACA GR 0.0210 lb/(ft.hr) miu avg 0.0191829 lb/(ft.hr)
MIU STEAM BACA GRAFIK KERN FIG 15, LIAT EXCEL IBE
DENSITAS MIX VAPOR
Psep drumP 2.2 atm
R 0.08206 Latm/molK
 C Data densitas gas
-4.45E-05 Kompone BM
-1.62E-05 Etanol 46
H2O 18
BM AVG 32

DENSITAS VAPOR
Kompone BM x massa xd*Bmi
Etanol 46 0.9970 45.862
H2O 18 0.0030 0.054
rho gas mix 45.916
4.67791 kg/m3
0.292033 lb/ft2

DENSITAS Steam
R 0.08206 m3.atm/kmol/K
P 1.7000 atm
T 292 K
BM 18 kg/kmol
rho 1.2779 kg/m3
0.07977788 lb/ft3
Cp liq
Cp liq =A+B*T+C*(T^2)+D*(T^3) k(J/kmol K)

Komponen fraksi massa dikali

 C2h5cl(OR) 105.0196 kj/kmolK 0.545293 btu/lboF 0.997 0.5436575416
HCl (INOR) 95.10788 kj/kmolK 1.262007 btu/lboF 0.003 0.003786021
Cp liq 0.5474435626

Cp refriger 1.0464

k dowtherm 0.077880305 british

btu/lboF

btu/lbF