SISTEM PRODUKSI
HASIL PRAKTIKUM
Permintaan Produk
No Bulan (Unit)
1 Januari 139.234
2 Februari 148.117
3 Maret 159.105
4 April 165.987
5 Mei 150.072
6 Juni 142.221
7 Juli 132.674
8 Agustus 140.138
9 September 151.126
10 Oktober 145.260
11 Nopember 138.457
12 Desember 125.535
Jumlah 1.737.926
104
Permintaan Produk (Unit)
180,000
160,000
140,000
120,000
100,000
80,000 Series3
60,000
40,000
20,000
0
1 3 5 7 9 t
11 ari are Me
i li r r
u Ju be be
n M m
e pe m
Ja pt
Se No
Dari gambar grafik diatas dijelaskan bahwa pola data penjualan produk
Tripod Type 3110 pada tahun 2020 berbentuk musiman yaitu sebagai runtun
waktu dengan pola pergantian yang mengulang tahun sebelumnya.
3.1.2. Data Harga dan Perolehan Part
LEMBAR PENGAMATAN ( 4-1)
DATA HARGA DAN PEROLEHAN PART
1 GROUP A2-2
Selasa, 04-08-
2 HARI/TANGGAL
2020
105
Landasan Holder ( Putaran Rp. 500 Rp. 500
09 A4 1
sumbu Z)
10 A4₁ Water Pas Rp. 500 1 Rp. 500
27 F1 Pipa Kaki bagian (1) atas ( Paha ) Rp. 250 3 Rp. 750
106
35 F23 Engkol Pengunci batang Rp. 250 3 Rp. 750
Rp.
33.000
Disetujui Oleh Ka.Lab SISPRO
Ir.M.Banjarnahor, Msi
107
3.1.3. Bill Of Material
LEMBAR PENGAMATAN A-1
108
39 Rumah Pengunci F31 3
40 Batang Pengunci F32 3
41 Engkol Pengunci batang F33 3
42 Baut pengikat Rumah kunci F34 3
43 Ring plastic kaki 3 F35 3
44 Pipa profil kaki 4 F4 3
45 Ring pembatas kaki 4 F41 3
46 Karet Alas Kaki F42 3
Ir.M.Banjarnahor, Msi
Bill Of Material ditentukan berdasarkan struktur produk Tripod.
3.2. Pengolahan Data
3.2.1. Penentuan Jadwal Induk Produksi (JIP)
Dari data hasil peramalan yang diperoleh pada metode siklis, digunakan
sebagai data peramalan permintaan untuk tahun 2020, yang kemudian digunakan
sebagai Jadwal Induk Produksi (JIP).
109
Teknik POQ ini, interval pemesanan ditentukan dengan suatu perhitungan
yang didasarkan pada perhitungan EOQ klasik yang telah dimodifikasi
sehingga dapat digunakan pada permintaan yang berperiode diskrit.
1. Part 1
Lead Time : 1
Part No 2 DESCRIPTION
Periode 12 1 2 3 4 5 6 7 8 9 10 11
Tabel MRP
PASD
Periode 1 2 3 4 5 6 7 8 9 10 11 12
O
13731 13623 13352 12990 12634 12402 12673 13035 13391 12743
GR 123801 122951
1 7 7 7 7 5 6 6 6 2
13731 13623 13352 12990 12634 12402 12673 13035 13391 12743
SR 123801 122951
1 7 7 7 7 5 6 6 6 2
11811
PoH 6865 4554 3317 4790 9883 3536 14735 11784 7759 1023 5667 21751 29319
8
Net 13044 13168 13021 12511 11646 11224 11897 12933 12824 10568
120265 108216
Rqrmnt 6 3 0 7 4 1 7 3 9 1
13500 13500 13500 13500 12000 12000 12000 13500 15000 13500
Received 135000 120000
0 0 0 0 0 0 0 0 0 0
13500 13500 13500 12000 13500 12000 13500 15000 13500
Released 135000 120000 120000 0
0 0 0 0 0 0 0 0 0
11811 Rp
Total biayasimpan x Rp10
8 1,181,180
Rp
Total biayapesan 12 x Rp200,00
2,400,000
Rp
Total
3,581,180
110
2. Part 2
Lead Time : 1
Part No 3 DESCRIPTION
11862 12528 10552
Forecast 121409 100301 90518 98424 111123 120221 118388 98321 89532
5 8 8
Periode 11 12 1 2 3 4 5 6 7 8 9 10
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
13623 12990 12402 13035 12743
GR 137311 133527 126347 123801 122951 126736 133916
7 7 5 6 2
13623 12990 12402 13035 12743
SR 137311 133527 126347 123801 122951 126736 133916
7 7 5 6 2
PoH 6865 4554 3317 4790 9883 3536 14735 11784 7759 1023 5667 6751 14319 88118
Net 13168 12511 11224 12933 13500
130446 130210 116464 120265 108216 118977 128249
Rqrmnt 3 7 1 3 0
13500 13500 12000 13500 13500
Received 135000 135000 120000 135000 120000 120000 135000
0 0 0 0 0
13500 12000 12000 13500
Released 135000 135000 135000 135000 120000 120000 135000 135000 0
0 0 0 0
Total biayasimpan 88118 x Rp13 Rp 1,145,534
Total Rp 4,145,534
3. Part 3
Lead Time : 2
Part No 4 DESCRIPTION
11862 12528
Forecast 121409 100301 90518 98424 111123 120221 118388 105528 98321 89532
5 8
Periode 10 11 12 1 2 3 4 5 6 7 8 9
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
13623 12402 13391
GR 137311 133527 129907 126347 123801 122951 126736 130356 127432
7 5 6
13623 12402 13391
SR 137311 133527 129907 126347 123801 122951 126736 130356 127432
7 5 6
PoH 6865 4554 3317 4790 4883 3536 4735 1784 2759 1023 667 1751 4319 38118
Net 13168 12224 13324
130446 130210 125117 121464 120265 118216 123977 129333 125681
Rqrmnt 3 1 9
13500 12500 13500
Received 135000 135000 130000 125000 125000 120000 125000 130000 130000
0 0 0
13500 12500 13000
Released 135000 135000 130000 125000 125000 120000 125000 130000 135000 0
0 0 0
Total biayasimpan 38118 x Rp5 Rp 190,590
Total Rp 2,590,590
4. Part 4
Lead Time : 1
111
Part No 5 DESCRIPTION
11862 12528
Forecast 121409 100301 90518 98424 111123 120221 118388 105528 98321 89532
5 8
Periode 9 10 11 12 1 2 3 4 5 6 7 8
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
27247 24805 26783
GR 274622 267054 259814 252694 247602 245902 253472 260712 254864
4 0 2
27247 24805 26783
SR 274622 267054 259814 252694 247602 245902 253472 260712 254864
4 0 2
PoH 6865 2243 4769 7715 7901 207 2605 1703 8653 5181 4469 1637 1773 48856
Net 27023 24634 26336
267757 262285 252099 244793 247395 243297 244819 255531 253227
Rqrmnt 1 7 3
27500 25500 26500
Received 270000 270000 260000 245000 250000 245000 250000 260000 255000
0 0 0
27000 25000 25500
Released 270000 275000 260000 245000 250000 245000 255000 260000 265000 0
0 0 0
Total biayasimpan 48856 x Rp5 Rp 244,280
Total biayapesan 12 x Rp250,000 Rp 3,000,000
Total Rp 3,244,280
5. Part 5
Lead Time : 1
Part No 6 DESCRIPTION
11862 12528
Forecast 121409 100301 90518 98424 111123 120221 118388 105528 98321 89532
5 8
Periode 8 9 10 11 12 1 2 3 4 5 6 7
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
13623 12402 13391
GR 137311 133527 129907 126347 123801 122951 126736 130356 127432
7 5 6
13623 12402 13391
SR 137311 133527 129907 126347 123801 122951 126736 130356 127432
7 5 6
PoH 6865 2554 6317 5790 1883 1536 3735 6784 8759 8023 10667 9751 1319 67118
Net 13368 11724 12324
130446 127210 124117 124464 122265 119216 117977 122333 117681
Rqrmnt 3 1 9
14000 12600 13300
Received 133000 133000 126000 126000 126000 126000 126000 133000 119000
0 0 0
13300 12600 11900
Released 133000 140000 126000 126000 126000 126000 126000 133000 133000 0
0 0 0
Total biayasimpan 67118 x Rp10 Rp 671,180
Total Rp 3,071,180
6. Part 6
Lead Time : 1
Part No 7 BAUT PENGATUR PUTARAN KEPALA SUMBU Y DESCRIPTION
112
BOM UOM A32 ON HAND 6865
11862 12528
Forecast 121409 100301 90518 98424 111123 120221 118388 105528 98321 89532
5 8
Periode 9 10 11 12 1 2 3 4 5 6 7 8
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
13623 12402 13391
GR 137311 133527 129907 126347 123801 122951 126736 130356 127432
7 5 6
13623 12402 13391
SR 137311 133527 129907 126347 123801 122951 126736 130356 127432
7 5 6
PoH 6865 2554 6317 5790 1883 1536 3735 6784 1759 1023 3667 2751 1319 39118
Net 13368 11724 13024
130446 127210 124117 124464 122265 119216 124977 129333 124681
Rqrmnt 3 1 9
14000 11900 13300
Received 133000 133000 126000 126000 126000 126000 126000 133000 126000
0 0 0
13300 12600 12600
Released 133000 140000 126000 126000 126000 126000 119000 133000 133000 0
0 0 0
Total biayasimpan 39118 x Rp10 Rp 391,180
Total Rp 2,791,180
7. Part 7
Lead Time : 3
Part No 8 DESCRIPTION
11862 12528
Forecast 121409 100301 90518 98424 111123 120221 118388 105528 98321 89532
5 8
Periode 8 9 10 11 12 1 2 3 4 5 6 7
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
PoH 6865 4554 3317 4790 4883 3536 4735 1784 2759 1023 667 1751 4319 38118
Total Rp 3,381,18
8. Part 8
Lead time : 1
DESCRIPTIO
Part No 9
N
ORDERS
LEAD TIME 1
POLICY
113
SAFETY
6865 LOT SIZE 7000
STOCK
Forec 1214 1186 1003 9051 9842 1111 1202 1252 1183 1055 9832 8953
ast 09 25 01 8 4 23 21 88 88 28 1 2
Periode 7 8 9 10 11 12 1 2 3 4 5 6
Tabel MRP
Perio PAS
1 2 3 4 5 6 7 8 9 10 11 12
de DO
1373 1362 1335 1299 1263 1238 1229 1240 1267 1303 1339 1274
GR
11 37 27 07 47 01 51 25 36 56 16 32
1373 1362 1335 1299 1263 1238 1229 1240 1267 1303 1339 1274
SR
11 37 27 07 47 01 51 25 36 56 16 32
391
PoH 6865 2554 6317 5790 1883 1536 3735 6784 1759 1023 3667 2751 1319
18
Net
1304 1336 1272 1241 1244 1222 1192 1172 1249 1293 1302 1246
Rqrm
46 83 10 17 64 65 16 41 77 33 49 81
nt
Recei 1330 1400 1330 1260 1260 1260 1260 1190 1260 1330 1330 1260
ved 00 00 00 00 00 00 00 00 00 00 00 00
Relea 1330 1400 1330 1260 1260 1260 1260 1190 1260 1330 1330 1260
0
sed 00 00 00 00 00 00 00 00 00 00 00 00
391 Rp
Total biayasimpan x Rp13
18 508,534
Rp
Total biayapesan 12 x Rp300,000
3,600,000
Rp
Total
4,108,534
9. Part 9
Lead time : 1
Part No 10 DESCRIPTION
11862 12528 10552
Forecast 121409 100301 90518 98424 111123 120221 118388 98321 89532
5 8 8
Periode 1 2 3 4 5 6 7 8 9 10 11 12
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
13623 12990 12402 13035 12743
GR 137311 133527 126347 123801 122951 126736 133916
7 7 5 6 2
13623 12990 12402 13035 12743
SR 137311 133527 126347 123801 122951 126736 133916
7 7 5 6 2
PoH 6865 9554 3317 9790 9883 3536 9735 6784 2759 6023 5667 1751 4319 73118
Net 12668 12011 11724 12433 12568
130446 130210 116464 120265 113216 123977 128249
Rqrmnt 3 7 1 3 1
13000 13000 12000 13000 13000
Received 140000 140000 120000 130000 120000 130000 130000
0 0 0 0 0
14000 12000 13000 13000
Released 140000 130000 130000 130000 120000 120000 130000 130000 0
0 0 0 0
Total biayasimpan 73118 x Rp15 Rp 1,096,770
Total Rp 4,696,770
10. Part 10
Lead time : 1
Part No 11 DESCRIPTION
114
12140 11862 10030 11838 10552 8953
Forecast 90518 98424 111123 120221 125288 98321
9 5 1 8 8 2
Periode 12 1 2 3 4 5 6 7 8 9 10 11
Tabel MRP
PASD
Periode 1 2 3 4 5 6 7 8 9 10 11 12
O
13731 13623 13352 12402 12673 13035 13391 12743
GR 129907 126347 123801 122951
1 7 7 5 6 6 6 2
13731 13623 13352 12402 12673 13035 13391 12743
SR 129907 126347 123801 122951
1 7 7 5 6 6 6 2
3911
PoH 6865 2554 6317 5790 1883 1536 3735 6784 1759 1023 3667 2751 1319
8
Net 13044 13368 12721 11724 12497 12933 13024 12468
124117 124464 122265 119216
Rqrmnt 6 3 0 1 7 3 9 1
13300 14000 13300 11900 12600 13300 13300 12600
Received 126000 126000 126000 126000
0 0 0 0 0 0 0 0
14000 13300 12600 12600 13300 13300 12600
Released 133000 126000 126000 126000 119000 0
0 0 0 0 0 0 0
Rp Rp
Total biayasimpan 39118 x
20 782,360
Total biayapesan 12 x Rp 300,000 Rp 3,600,000
Total Rp 4,382,360
11. Part 11
Lead Time :1
Part No 12 DESCRIPTION
12140 11862 10030 11112 12022 12528 11838 10552 9832 8953 10967
Forecast 90518 98424
9 5 1 3 1 8 8 8 1 2 2
Periode 11 12 1 2 3 4 5 6 7 8 9 10
Tabel MRP
PASD
Periode 1 2 3 4 5 6 7 8 9 10 11 12
O
13731 13623 13352 12990 12634 12380 12295 12402 12673 13035 12743
GR 133916
1 7 7 7 7 1 1 5 6 6 2
13731 13623 13352 12990 12634 12380 12295 12402 12673 13035 12743
SR 133916
1 7 7 7 7 1 1 5 6 6 2
7311
PoH 6865 9554 3317 9790 9883 3536 9735 6784 2759 6023 5667 1751 4319
8
Net 13044 12668 13021 12011 11646 12026 11321 11724 12397 12433 12568
128249
Rqrmnt 6 3 0 7 4 5 6 1 7 3 1
14000 13000 14000 13000 12000 13000 12000 12000 13000 13000 13000
Received 130000
0 0 0 0 0 0 0 0 0 0 0
14000 13000 14000 13000 12000 13000 12000 12000 13000 13000 13000
Released 130000 0
0 0 0 0 0 0 0 0 0 0 0
7311 Rp Rp
Total biayasimpan x
8 30 2,193,540
Rp Rp
Total biayapesan 12 x
450,000 5,400,000
Rp
Total
7,593,540
12. Part 12
Lead time : 1
Part No 13 DESCRIPTION
115
12140 11862 10030 12528 11838 10552 9832 8953 10967
Forecast 90518 98424 111123 120221
9 5 1 8 8 8 1 2 2
Periode 10 11 12 1 2 3 4 5 6 7 8 9
Tabel MRP
PASD
Periode 1 2 3 4 5 6 7 8 9 10 11 12
O
27462 27247 26705 24805 25347 26071 25486
GR 259814 252694 247602 245902 267832
2 4 4 0 2 2 4
27462 27247 26705 24805 25347 26071 25486
SR 259814 252694 247602 245902 267832
2 4 4 0 2 2 4
5385
PoH 6865 2243 9769 2715 2901 207 2605 6703 8653 5181 4469 6637 1773
6
Net 26775 27023 25728 24134 24481 25553 24822
257099 249793 247395 243297 263363
Rqrmnt 7 1 5 7 9 1 7
27000 28000 26000 25000 25000 26000 25000
Received 260000 250000 250000 250000 270000
0 0 0 0 0 0 0
27000 28000 26000 26000 25000 26000 27000
Released 250000 250000 250000 250000 250000 0
0 0 0 0 0 0 0
Rp Rp
Total biayasimpan 53856 x
30 1,615,680
Rp Rp
Total biayapesan 12 x
400,000 4,800,000
Rp
Total
6,415,680
13. Part 13
Lead time : 1
Part No 14 DESCRIPTION
12140 10552
Forecast 118625 100301 90518 98424 111123 120221 125288 118388 98321 89532
9 8
Periode 1 2 3 4 5 6 7 8 9 10 11 12
Tabel MRP
Periode Pasdo 1 2 3 4 5 6 7 8 9 10 11 12
13731 12990 13035
GR 136237 133527 126347 123801 122951 124025 126736 133916 127432
1 7 6
13731 12990 13035
SR 136237 133527 126347 123801 122951 124025 126736 133916 127432
1 7 6
PoH 6865 4554 3317 4790 9883 3536 14735 11784 7759 16023 5667 6751 14319 103118
Net 13044 12511 11433
131683 130210 116464 120265 108216 112241 118977 128249 120681
Rqrmnt 6 7 3
13500 13500 12000
Received 135000 135000 120000 135000 120000 120000 135000 135000 135000
0 0 0
13168 12000 13500
Released 135000 135000 135000 135000 120000 120000 135000 120000 135000 0
3 0 0
Total biayasimpan 103118 x Rp30 Rp 3,093,540
Total Rp 9,093,540
14. Part 14
Lead time : 1
Part No 15 DESCRIPTION
Forecast 121409 118625 100301 90518 98424 111123 120221 125288 118388 105528 98321 89532
116
Periode 12 1 2 3 4 5 6 7 8 9 10 11
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 4554 3317 4790 9883 3536 14735 11784 7759 1023 5667 21751 29319 118118
Net
130446 131683 130210 125117 116464 120265 108216 112241 118977 129333 128249 105681
Rqrmnt
Received 135000 135000 135000 135000 120000 135000 120000 120000 120000 135000 150000 135000
Released 135000 135000 135000 135000 120000 135000 120000 120000 120000 135000 150000 135000 0
Total biayasimpan 118118 x Rp10 Rp 1,181,180
Total Rp 3,581,180
15. Part 15
Lead time : 1
Part No 16 DESCRIPTION
11862 12528 10552
Forecast 121409 100301 90518 98424 111123 120221 118388 98321 89532
5 8 8
Periode 11 12 1 2 3 4 5 6 7 8 9 10
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
13623 12990 12402 13035 12743
GR 137311 133527 126347 123801 122951 126736 133916
7 7 5 6 2
13623 12990 12402 13035 12743
SR 137311 133527 126347 123801 122951 126736 133916
7 7 5 6 2
PoH 6865 4554 3317 4790 9883 3536 14735 11784 7759 1023 5667 6751 14319 88118
Net 13168 12511 11224 12933 13500
130446 130210 116464 120265 108216 118977 128249
Rqrmnt 3 7 1 3 0
13500 13500 12000 13500 13500
Received 135000 135000 120000 135000 120000 120000 135000
0 0 0 0 0
13500 12000 12000 13500
Released 135000 135000 135000 135000 120000 120000 135000 135000 0
0 0 0 0
Total biayasimpan 88118 x Rp13 Rp 1,145,534
Total Rp 4,145,534
16. Part 16
Lead time : 1
Part No 17 DESCRIPTION
11862 12528
Forecast 121409 100301 90518 98424 111123 120221 118388 105528 98321 89532
5 8
Periode 10 11 12 1 2 3 4 5 6 7 8 9
Tabel MRP
117
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
13623 12402 13391
GR 137311 133527 129907 126347 123801 122951 126736 130356 127432
7 5 6
13623 12402 13391
SR 137311 133527 129907 126347 123801 122951 126736 130356 127432
7 5 6
PoH 6865 4554 3317 4790 4883 3536 4735 1784 2759 1023 667 1751 4319 38118
Net 13168 12224 13324
130446 130210 125117 121464 120265 118216 123977 129333 125681
Rqrmnt 3 1 9
13500 12500 13500
Received 135000 135000 130000 125000 125000 120000 125000 130000 130000
0 0 0
13500 12500 13000
Released 135000 135000 130000 125000 125000 120000 125000 130000 135000 0
0 0 0
Total biayasimpan 38118 x Rp5 Rp 190,590
Total Rp 2,590,590
17. Part 17
Lead time : 2
Part No 18 DESCRIPTION
11862 12528
Forecast 121409 100301 90518 98424 111123 120221 118388 105528 98321 89532
5 8
Periode 9 10 11 12 1 2 3 4 5 6 7 8
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
27247 24805 26783
GR 274622 267054 259814 252694 247602 245902 253472 260712 254864
4 0 2
27247 24805 26783
SR 274622 267054 259814 252694 247602 245902 253472 260712 254864
4 0 2
PoH 6865 2243 4769 7715 7901 207 2605 1703 8653 5181 4469 1637 1773 48856
Net 27023 24634 26336
267757 262285 252099 244793 247395 243297 244819 255531 253227
Rqrmnt 1 7 3
27500 25500 26500
Received 270000 270000 260000 245000 250000 245000 250000 260000 255000
0 0 0
27000 25000 25500
Released 270000 275000 260000 245000 250000 245000 255000 260000 265000 0
0 0 0
Total biayasimpan 48856 x Rp5 Rp 244,280
Total Rp 3,244,280
18. Part 18
Lead time : 1
118
Part No 18 DESCRIPTION
BOM UOM B ON HAND 6865
BADAN BAHU TRIPPOD
LEAD TIME 1 ORDERS POLICY LFT
SAFETY STOCK 6865 LOT SIZE 5000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 9 10 11 12 1 2 3 4 5 6 7 8
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 274622 272474 267054 259814 252694 247602 245902 248050 253472 260712 267832 254864
SR 274622 272474 267054 259814 252694 247602 245902 248050 253472 260712 267832 254864
PoH 6865 2243 4769 7715 7901 207 2605 1703 8653 5181 4469 1637 1773 48856
Net Rqrmnt 267757 270231 262285 252099 244793 247395 243297 246347 244819 255531 263363 253227
Received 270000 275000 270000 260000 245000 250000 245000 255000 250000 260000 265000 255000
Released 270000 275000 270000 260000 245000 250000 245000 255000 250000 260000 265000 255000 0
Part No 19 DESCRIPTION
BOM UOM B1 ON HAND 6865
PIPA PROFIL BADAN
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 7000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 8 9 10 11 12 1 2 3 4 5 6 7
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 2554 6317 5790 1883 1536 3735 6784 8759 8023 10667 9751 1319 67118
Net Rqrmnt 130446 133683 127210 124117 124464 122265 119216 117241 117977 122333 123249 117681
Received 133000 140000 133000 126000 126000 126000 126000 126000 126000 133000 133000 119000
Released 133000 140000 133000 126000 126000 126000 126000 126000 126000 133000 133000 119000 0
20. Part 20
Lead time : 1
Part No 20 DESCRIPTION
BOM UOM B11 ON HAND 6865
PIPA PROFIL LEHER
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 7000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 9 10 11 12 1 2 3 4 5 6 7 8
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 2554 6317 5790 1883 1536 3735 6784 1759 1023 3667 2751 1319 39118
Net Rqrmnt 130446 133683 127210 124117 124464 122265 119216 117241 124977 129333 130249 124681
Received 133000 140000 133000 126000 126000 126000 126000 119000 126000 133000 133000 126000
Released 133000 140000 133000 126000 126000 126000 126000 119000 126000 133000 133000 126000 0
21. Part 21
119
Lead time : 1
Part No 21 DESCRIPTION
BOM UOM B2 ON HAND 6865
RING PINGGANG
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 5000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 8 9 10 11 12 1 2 3 4 5 6 7
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 4554 3317 4790 4883 3536 4735 1784 2759 1023 667 1751 4319 38118
Net Rqrmnt 130446 131683 130210 125117 121464 120265 118216 122241 123977 129333 133249 125681
Received 135000 135000 135000 130000 125000 125000 120000 125000 125000 130000 135000 130000
Released 135000 135000 135000 130000 125000 125000 120000 125000 125000 130000 135000 130000 0
22. Part 22
Lead time : 1
Part No 22 DESCRIPTION
BOM UOM B21 ON HAND 6865
TULANG PENYANGGA KAKI 1
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 7000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 7 8 9 10 11 12 1 2 3 4 5 6
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 2554 6317 5790 1883 1536 3735 6784 1759 1023 3667 2751 1319 39118
Net Rqrmnt 130446 133683 127210 124117 124464 122265 119216 117241 124977 129333 130249 124681
Received 133000 140000 133000 126000 126000 126000 126000 119000 126000 133000 133000 126000
Released 133000 140000 133000 126000 126000 126000 126000 119000 126000 133000 133000 126000 0
23. Part 23
Lead time : 1
Part No 23 DESCRIPTION
BOM UOM B22 ON HAND 6865
TULANG PENYANGGA KAKI 2
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 10000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 1 2 3 4 5 6 7 8 9 10 11 12
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 9554 3317 9790 9883 3536 9735 6784 2759 6023 5667 1751 4319 73118
Net Rqrmnt 130446 126683 130210 120117 116464 120265 113216 117241 123977 124333 128249 125681
Received 140000 130000 140000 130000 120000 130000 120000 120000 130000 130000 130000 130000
Released 140000 130000 140000 130000 120000 130000 120000 120000 130000 130000 130000 130000 0
120
24. Part 24
Lead time : 1
Part No 24 DESCRIPTION
BOM UOM B23 ON HAND 6865
TULANG PENYANGGA KAKI 3
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 7000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 12 1 2 3 4 5 6 7 8 9 10 11
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 2554 6317 5790 1883 1536 3735 6784 1759 1023 3667 2751 1319 39118
Net Rqrmnt 130446 133683 127210 124117 124464 122265 119216 117241 124977 129333 130249 124681
Received 133000 140000 133000 126000 126000 126000 126000 119000 126000 133000 133000 126000
Released 133000 140000 133000 126000 126000 126000 126000 119000 126000 133000 133000 126000 0
25. Part 25
Lead time : 2
Part No 25 DESCRIPTION
BOM UOM B12 ON HAND 6865
MUR PENGUNCI LEHER
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 10000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 11 12 1 2 3 4 5 6 7 8 9 10
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 9554 3317 9790 9883 3536 9735 6784 2759 6023 5667 1751 4319 73118
Net Rqrmnt 130446 126683 130210 120117 116464 120265 113216 117241 123977 124333 128249 125681
Received 140000 130000 140000 130000 120000 130000 120000 120000 130000 130000 130000 130000
Released 140000 130000 140000 130000 120000 130000 120000 120000 130000 130000 130000 130000 0
26. Part 26
Lead time : 2
Part No 26 DESCRIPTION
BOM UOM B12 ON HAND 6865
BAUT PENGUNCI PUTARAN LEHER
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 10000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 10 11 12 1 2 3 4 5 6 7 8 9
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 274622 272474 267054 259814 252694 247602 245902 248050 253472 260712 267832 254864
SR 274622 272474 267054 259814 252694 247602 245902 248050 253472 260712 267832 254864
PoH 6865 2243 9769 2715 2901 207 2605 6703 8653 5181 4469 6637 1773 53856
Net Rqrmnt 267757 270231 257285 257099 249793 247395 243297 241347 244819 255531 263363 248227
Received 270000 280000 260000 260000 250000 250000 250000 250000 250000 260000 270000 250000
Released 270000 280000 260000 260000 250000 250000 250000 250000 250000 260000 270000 250000 0
121
27. Part 27
Lead time : 1
Part No 27 DESCRIPTION
BOM UOM F1 ON HAND 6865
PIPA KAKI BAGIAN (1) ATAS ( PAHA )
LEAD TIME 1 ORDERS POLICY LFT
SAFETY STOCK 6865 LOT SIZE 15000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 1 2 3 4 5 6 7 8 9 10 11 12
Tabel MRP
Periode Pasdo 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 4554 3317 4790 9883 3536 14735 11784 7759 16023 5667 6751 14319 103118
Net Rqrmnt 130446 131683 130210 125117 116464 120265 108216 112241 118977 114333 128249 120681
Received 135000 135000 135000 135000 120000 135000 120000 120000 135000 120000 135000 135000
Released 135000 131683 135000 135000 120000 135000 120000 120000 135000 120000 135000 135000 0
28. Part 28
Lead time : 1
Part No 28 DESCRIPTION
BOM UOM F11 ON HAND 6865
RUMAH PENGUNCI
LEAD TIME 1 ORDERS POLICY LFT
SAFETY STOCK 6865 LOT SIZE 15000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 1 2 3 4 5 6 7 8 9 10 11 12
Tabel MRP
Periode Pasdo 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 4554 3317 4790 9883 3536 14735 11784 7759 16023 5667 6751 14319 103118
Net Rqrmnt 130446 131683 130210 125117 116464 120265 108216 112241 118977 114333 128249 120681
Received 135000 135000 135000 135000 120000 135000 120000 120000 135000 120000 135000 135000
Released 135000 131683 135000 135000 120000 135000 120000 120000 135000 120000 135000 135000 0
29. Part 29
Lead time : 1
Part No 29 DESCRIPTION
BOM UOM F12 ON HAND 6865
BATANG PENGUNCI KAKI
LEAD TIME 1 ORDERS POLICY LFT
SAFETY STOCK 6865 LOT SIZE 15000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 12 1 2 3 4 5 6 7 8 9 10 11
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 4554 3317 4790 9883 3536 14735 11784 7759 1023 5667 21751 29319 118118
Net Rqrmnt 130446 131683 130210 125117 116464 120265 108216 112241 118977 129333 128249 105681
Received 135000 135000 135000 135000 120000 135000 120000 120000 120000 135000 150000 135000
Released 135000 135000 135000 135000 120000 135000 120000 120000 120000 135000 150000 135000 0
122
30. Part 30
Lead time : 1
Part No 30 DESCRIPTION
BOM UOM F13 ON HAND 6865
ENGKOL TUAS PENGUNCI
LEAD TIME 1 ORDERS POLICY LFT
SAFETY STOCK 6865 LOT SIZE 15000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 11 12 1 2 3 4 5 6 7 8 9 10
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 4554 3317 4790 9883 3536 14735 11784 7759 1023 5667 6751 14319 88118
Net Rqrmnt 130446 131683 130210 125117 116464 120265 108216 112241 118977 129333 128249 135000
Received 135000 135000 135000 135000 120000 135000 120000 120000 120000 135000 135000 135000
Released 135000 135000 135000 135000 120000 135000 120000 120000 120000 135000 135000 135000 0
31. Part 31
Lead time : 1
Part No 31 DESCRIPTION
BOM UOM F14 ON HAND 6865
BAUT UNTUK RUMAH PENGUNCI
LEAD TIME 1 ORDERS POLICY LFT
SAFETY STOCK 6865 LOT SIZE 5000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 10 11 12 1 2 3 4 5 6 7 8 9
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 4554 3317 4790 4883 3536 4735 1784 2759 1023 667 1751 4319 38118
Net Rqrmnt 130446 131683 130210 125117 121464 120265 118216 122241 123977 129333 133249 125681
Received 135000 135000 135000 130000 125000 125000 120000 125000 125000 130000 135000 130000
Released 135000 135000 135000 130000 125000 125000 120000 125000 125000 130000 135000 130000 0
32. Part 32
Lead time : 1
Part No 32 DESCRIPTION
BOM UOM F2 ON HAND 6865
PIPA BAGIAN KAKI (2)
LEAD TIME 1 ORDERS POLICY LFT
SAFETY STOCK 6865 LOT SIZE 5000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 9 10 11 12 1 2 3 4 5 6 7 8
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 274622 272474 267054 259814 252694 247602 245902 248050 253472 260712 267832 254864
SR 274622 272474 267054 259814 252694 247602 245902 248050 253472 260712 267832 254864
PoH 6865 2243 4769 7715 7901 207 2605 1703 8653 5181 4469 1637 1773 48856
Net Rqrmnt 267757 270231 262285 252099 244793 247395 243297 246347 244819 255531 263363 253227
Received 270000 275000 270000 260000 245000 250000 245000 255000 250000 260000 265000 255000
Released 270000 275000 270000 260000 245000 250000 245000 255000 250000 260000 265000 255000 0
123
33. Part 33
Lead Time : 1
Part No 33 DESCRIPTION
BOM UOM F21 ON HAND 6865
RUMAH BAGIAN PENGUNCI
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 7000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 8 9 10 11 12 1 2 3 4 5 6 7
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 2554 6317 5790 1883 1536 3735 6784 8759 8023 10667 9751 1319 67118
Net Rqrmnt 130446 133683 127210 124117 124464 122265 119216 117241 117977 122333 123249 117681
Received 133000 140000 133000 126000 126000 126000 126000 126000 126000 133000 133000 119000
Released 133000 140000 133000 126000 126000 126000 126000 126000 126000 133000 133000 119000 0
34. Part 34
Lead Time : 1
Part No 34 DESCRIPTION
BOM UOM F22 ON HAND 6865
BATANG PENGUNCI
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 7000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 9 10 11 12 1 2 3 4 5 6 7 8
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 2554 6317 5790 1883 1536 3735 6784 1759 1023 3667 2751 1319 39118
Net Rqrmnt 130446 133683 127210 124117 124464 122265 119216 117241 124977 129333 130249 124681
Received 133000 140000 133000 126000 126000 126000 126000 119000 126000 133000 133000 126000
Released 133000 140000 133000 126000 126000 126000 126000 119000 126000 133000 133000 126000 0
35. Part 35
Lead Time : 1
Part No 35 DESCRIPTION
BOM UOM F23 ON HAND 6865
ENGKOL PENGUNCI BATANG
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 5000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 8 9 10 11 12 1 2 3 4 5 6 7
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 4554 3317 4790 4883 3536 4735 1784 2759 1023 667 1751 4319 38118
Net Rqrmnt 130446 131683 130210 125117 121464 120265 118216 122241 123977 129333 133249 125681
Received 135000 135000 135000 130000 125000 125000 120000 125000 125000 130000 135000 130000
Released 135000 135000 135000 130000 125000 125000 120000 125000 125000 130000 135000 130000 0
124
36. Part 36
Lead Time : 1
Part No 36 DESCRIPTION
BOM UOM F24 ON HAND 6865
MUR PENGIKAT RUMAH KUNCI
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 7000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 7 8 9 10 11 12 1 2 3 4 5 6
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 2554 6317 5790 1883 1536 3735 6784 1759 1023 3667 2751 1319 39118
Net Rqrmnt 130446 133683 127210 124117 124464 122265 119216 117241 124977 129333 130249 124681
Received 133000 140000 133000 126000 126000 126000 126000 119000 126000 133000 133000 126000
Released 133000 140000 133000 126000 126000 126000 126000 119000 126000 133000 133000 126000 0
37. Part 37
Lead Time : 1
Part No 37 DESCRIPTION
BOM UOM F25 ON HAND 6865
RING PLASTIC PEMBATAS
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 10000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 1 2 3 4 5 6 7 8 9 10 11 12
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 9554 3317 9790 9883 3536 9735 6784 2759 6023 5667 1751 4319 73118
Net Rqrmnt 130446 126683 130210 120117 116464 120265 113216 117241 123977 124333 128249 125681
Received 140000 130000 140000 130000 120000 130000 120000 120000 130000 130000 130000 130000
Released 140000 130000 140000 130000 120000 130000 120000 120000 130000 130000 130000 130000 0
38. Part 38
Lead Time : 1
Part No 38 DESCRIPTION
BOM UOM F3 ON HAND 6865
PIPA PROFIL KAKI 3
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 7000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 12 1 2 3 4 5 6 7 8 9 10 11
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 2554 6317 5790 1883 1536 3735 6784 1759 1023 3667 2751 1319 39118
Net Rqrmnt 130446 133683 127210 124117 124464 122265 119216 117241 124977 129333 130249 124681
Received 133000 140000 133000 126000 126000 126000 126000 119000 126000 133000 133000 126000
Released 133000 140000 133000 126000 126000 126000 126000 119000 126000 133000 133000 126000 0
125
39. Part 39
Lead Time : 1
Part No 12 DESCRIPTION
BOM UOM F31 ON HAND 6865
RUMAH PENGUNCI
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 10000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 11 12 1 2 3 4 5 6 7 8 9 10
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 9554 3317 9790 9883 3536 9735 6784 2759 6023 5667 1751 4319 73118
Net Rqrmnt 130446 126683 130210 120117 116464 120265 113216 117241 123977 124333 128249 125681
Received 140000 130000 140000 130000 120000 130000 120000 120000 130000 130000 130000 130000
Released 140000 130000 140000 130000 120000 130000 120000 120000 130000 130000 130000 130000 0
40. Part 40
Lead Time : 1
Part No 40 DESCRIPTION
BOM UOM F32 ON HAND 6865
BATANG PENGUNCI
LEAD TIME 1 ORDERS POLICY
SAFETY STOCK 6865 LOT SIZE 10000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 10 11 12 1 2 3 4 5 6 7 8 9
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 274622 272474 267054 259814 252694 247602 245902 248050 253472 260712 267832 254864
SR 274622 272474 267054 259814 252694 247602 245902 248050 253472 260712 267832 254864
PoH 6865 2243 9769 2715 2901 207 2605 6703 8653 5181 4469 6637 1773 53856
Net Rqrmnt 267757 270231 257285 257099 249793 247395 243297 241347 244819 255531 263363 248227
Received 270000 280000 260000 260000 250000 250000 250000 250000 250000 260000 270000 250000
Released 270000 280000 260000 260000 250000 250000 250000 250000 250000 260000 270000 250000 0
41. Part 41
Lead Time : 1
Part No 41 DESCRIPTION
BOM UOM F33 ON HAND 6865
ENGKOL PENGUNCI BATANG
LEAD TIME 1 ORDERS POLICY LFT
SAFETY STOCK 6865 LOT SIZE 15000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 1 2 3 4 5 6 7 8 9 10 11 12
Tabel MRP
Periode Pasdo 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 4554 3317 4790 9883 3536 14735 11784 7759 16023 5667 6751 14319 103118
Net Rqrmnt 130446 131683 130210 125117 116464 120265 108216 112241 118977 114333 128249 120681
Received 135000 135000 135000 135000 120000 135000 120000 120000 135000 120000 135000 135000
Released 135000 131683 135000 135000 120000 135000 120000 120000 135000 120000 135000 135000 0
126
42. Part 42
Lead Time : 1
Part No 42 DESCRIPTION
BOM UOM F34 ON HAND 6865
BAUT PENGIKAT RUMAH KUNCI
LEAD TIME 1 ORDERS POLICY LFT
SAFETY STOCK 6865 LOT SIZE 15000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 12 1 2 3 4 5 6 7 8 9 10 11
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 4554 3317 4790 9883 3536 14735 11784 7759 1023 5667 21751 29319 118118
Net Rqrmnt 130446 131683 130210 125117 116464 120265 108216 112241 118977 129333 128249 105681
Received 135000 135000 135000 135000 120000 135000 120000 120000 120000 135000 150000 135000
Released 135000 135000 135000 135000 120000 135000 120000 120000 120000 135000 150000 135000 0
43. Part 43
Lead Time : 1
Part No 43 DESCRIPTION
BOM UOM F35 ON HAND 6865
RING PLASTIC KAKI 3
LEAD TIME 1 ORDERS POLICY LFT
SAFETY STOCK 6865 LOT SIZE 15000
Forecast 112019 111805 111592 111379 111165 110952 110739 110525 110312 110099 109885 109672
Periode 11 12 1 2 3 4 5 6 7 8 9 10
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
GR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
SR 137311 136237 133527 129907 126347 123801 122951 124025 126736 130356 133916 127432
PoH 6865 4554 3317 4790 9883 3536 14735 11784 7759 1023 5667 6751 14319 88118
Net Rqrmnt 130446 131683 130210 125117 116464 120265 108216 112241 118977 129333 128249 135000
Received 135000 135000 135000 135000 120000 135000 120000 120000 120000 135000 135000 135000
Released 135000 135000 135000 135000 120000 135000 120000 120000 120000 135000 135000 135000 0
127
44. Part 44
Lead Time : 1
Part No 44 DESCRIPTION
11862 12528
Forecast 121409 100301 90518 98424 111123 120221 118388 105528 98321 89532
5 8
Periode 10 11 12 1 2 3 4 5 6 7 8 9
Tabel MRP
Periode PASDO 1 2 3 4 5 6 7 8 9 10 11 12
13623 12402 13391
GR 137311 133527 129907 126347 123801 122951 126736 130356 127432
7 5 6
13623 12402 13391
SR 137311 133527 129907 126347 123801 122951 126736 130356 127432
7 5 6
PoH 6865 4554 3317 4790 4883 3536 4735 1784 2759 1023 667 1751 4319 38118
Net 13168 12224 13324
130446 130210 125117 121464 120265 118216 123977 129333 125681
Rqrmnt 3 1 9
13500 12500 13500
Received 135000 135000 130000 125000 125000 120000 125000 130000 130000
0 0 0
13500 12500 13000
Released 135000 135000 130000 125000 125000 120000 125000 130000 135000 0
0 0 0
Total biayasimpan 38118 x Rp5 Rp 190,590
Total Rp 2,590,590
45. Part 45
Lead Time : 1
Part No 45 DESCRIPTION
BOM UOM F41 ON HAND 6865
RING PEMBATAS KAKI 4
LEAD TIME 1 ORDERS POLICY LFT
SAFETY STOCK 6865 LOT SIZE 5000
12140 11862 10030 12528 11838 10552
Forecast 90518 98424 111123 120221 98321 89532
9 5 1 8 8 8
Periode 9 10 11 12 1 2 3 4 5 6 7 8
Tabel MRP
PASD
Periode 1 2 3 4 5 6 7 8 9 10 11 12
O
27462 27247 26705 25981 25269 24805 25347 26071 26783 25486
GR 247602 245902
2 4 4 4 4 0 2 2 2 4
27462 27247 26705 25981 25269 24805 25347 26071 26783 25486
SR 247602 245902
2 4 4 4 4 0 2 2 2 4
4885
PoH 6865 2243 4769 7715 7901 207 2605 1703 8653 5181 4469 1637 1773
6
Net 26775 27023 26228 25209 24479 24634 24481 25553 26336 25322
247395 243297
Rqrmnt 7 1 5 9 3 7 9 1 3 7
27000 27500 27000 26000 24500 25500 25000 26000 26500 25500
Received 250000 245000
0 0 0 0 0 0 0 0 0 0
27500 27000 26000 24500 25000 25000 26000 26500 25500
Released 270000 245000 255000 0
0 0 0 0 0 0 0 0 0
Rp
Total biayasimpan 48856 x Rp5
244,280
Total biayapesan 12 x Rp250,000 Rp 3,000,000
Total Rp 3,244,280
128
46. Part 46
Lead Time : 1
Part No 46 DESCRIPTION
12140 11862 11838 10552
Forecast 100301 90518 98424 111123 120221 125288 98321 89532
9 5 8 8
Periode 8 9 10 11 12 1 2 3 4 5 6 7
Tabel MRP
PASD
Periode 1 2 3 4 5 6 7 8 9 10 11 12
O
13731 13623 12673 13035 13391 12743
GR 133527 129907 126347 123801 122951 124025
1 7 6 6 6 2
13731 13623 12673 13035 13391 12743
SR 133527 129907 126347 123801 122951 124025
1 7 6 6 6 2
6711
PoH 6865 2554 6317 5790 1883 1536 3735 6784 8759 8023 10667 9751 1319
8
Net 13044 13368 11797 12233 12324 11768
127210 124117 124464 122265 119216 117241
Rqrmnt 6 3 7 3 9 1
Receive 13300 14000 12600 13300 13300 11900
133000 126000 126000 126000 126000 126000
d 0 0 0 0 0 0
Release 14000 13300 13300 13300 11900
133000 126000 126000 126000 126000 126000 126000 0
d 0 0 0 0 0
Total biayasimpan 67118 x Rp10 Rp671,18
Rp
Total biayapesan 12 x Rp200,000
2,400,000
Rp
Total
3,071,180
129
BAB IV
ANALISIS
130
dari tabel scheduled receipt dan Inventory Status. SR ditentukan sesuai dengan
pesanan (due date) terhadap komponen tersebut (per periode).
BI (Begin Inventory) adalah persediaan awal atau jumlah inventory di awal
periode. Periode pertama nilai BI didapat dari data scheduled receipt dan
Inventory Status.
NR (Net Requirement) atau kebutuhan bersih merupakan jumlah aktual
yang diinginkan untuk diterima atau diproduksi dalam periode yang bersangkutan.
Kebutuhan bersih dihitung untuk mengetahui banyaknya kebutuhan yang akan
digunakan untuk melakukan kegiatan produksi per periode.
PORt (Planned Order Receipt) merupakan rencana peneriman pemesanan.
PORt juga merupakan kuantitas pesanan pengisian kembali (pesanan
manufakturing atau pesanan pembelian) yang telah direncanakan oleh MRP untuk
diterima pada periode tertentu guna memenuhi kebutuhan bersih (Net
Requirement). Nilai PORt (untuk lot size = LFL) = NRt, sedangkan PORt yang
memiliki nilai lot size, nilainya didapat dari kelipatan dari lot size komponen
tersebut. Besar kecilnya nilai PORt sangat mempengaruhi nilai PEI. PEI (Planned
Ending Inventory) merupakan jumlah persediaan yang diproduksi pada waktu
akhir periode.
PORel (Planned Order Release) merupakan jumlah item yang
direncanakan untuk dipesan agar memenuhi perencanaan pada masa yang akan
datang atau order produksi yang dapat dilepas untuk dimanufaktur. Penentuan
nilai PORel sangat dipengaruhi oleh lead time (waktu tenggang yang diperlukan
untuk membuat suatu barang sejak saat pesanan (pembuatan) dilakukan sampai
barang itu diterima oleh pemesan). Produk Tripod 3110 dipesan setiap periode
karena terdapat permintaan dalam setiap periode tersebut.
131
BAB V
KESIMPULAN DAN SARAN
5.1. Kesimpulan
Dari analisa mengenai sistem pengadaan bahan baku dengan
mengimplementasikan metode MRP maka dapat ditarik kesimpulan sebagai
berikut:
1. Pengolahan data permintaan konsumen dilakukan dengan menggunakan
peramalan. Hal ini bertujuan untuk mengetahui pergerakan permintaan
konsumen di masa atau periode yang akan datang. Peramalan ini
dilakukan dengan menggunakan peramalan metode Trend Linear, Moving
Average N = 6, dan Single Exponential Smoothing α = 0.34. Lalu
ditentukan nilai terkecil dari SEE, MAD, dan MAPE dari masing-masing
metode. Setelah terpilih satu metode yang terbaik lalu dilakukan
penghitungan Moving Range untuk diuji keakuratannya.
2. Perencanaan pengendalian persediaan metode MRP menggunakan metode
Lot Sizing, yaitu: Period Order Quantity. Dari hasil perhitungan dengan
metode POQ mempunyai nilai sebesarRp.367.600.038
5.2. Saran
Berikut ini beberapa saran yang dapat diambil untuk dijadikan suatu
masukan bagi perusahaan dan menjadi bahan pertimbangan untuk memperbaiki
sistem persediaan yang lebih baik lagi di perusahaan dan untuk proses kelancaran
produksi.
1. Untuk masa yang akan datang sebaiknya perusahaan menerapkan suatu
metode perencanaan kebutuhan material dengan metode MRP yang sesuai.
2. Berdasarkan analisa pemecahan masalah, perusahaan diharapkan bisa
menerapkan metode Period Order Quantity untuk meminimalisasi biaya
total persediaan dan dapat melakukan rencana pemesanan bahan baku
secara optimal.
132