DAFTAR ISI

1. UMUM ............................................................................................................ 1

1.1. RINGKASAN PEKERJAAN ..................................................... 1

1.1.1. Lingkup Pekerjaan .................................................................. 1
1.1.2. Ketentuan Teknis .................................................................... 2
1.1.3. Sistem Spesifikasi ................................................................... 3

1.2. MOBILISASI ........................................................................... 3

1.2.1. Umum ..................................................................................... 3
1.2.2. Program Mobilisasi ................................................................. 6

1.3. KANTOR LAPANGAN DAN FASILITASNYA .......................... 7

1.3.1. Umum ..................................................................................... 7
1.3.2. Kantor Penyedia Jasa dan Fasilitasnya .................................. 9
1.3.3. Bengkel dan Gudang Penyedia Jasa ...................................... 10
1.3.4. Kantor dan akomodasi untuk pengawas pekerjaan ................. 10
1.3.5. Pengukuran dan pembayaran ................................................. 10

1.4. JAMINAN MUTU ..................................................................... 11

1.5. BAHAN DAN PENYIMPANAN ................................................ 11

1.5.1. Umum ..................................................................................... 11
1.5.2. Pengadaan Bahan .................................................................. 13
1.5.3. Penyimpanan Bahan ............................................................... 14

1.6. DOKUMEN REKAMAN PEKERJAAN ..................................... 15

1.6.1. Umum ..................................................................................... 15
1.6.2. Dokumen Rekaman Pekerjaan ............................................... 16
1.6.3. Bahan Rekaman Pekerjaan .................................................... 16
1.6.4. Pemeliharaan Dokumen Kerja ................................................ 16
1.6.5. Dokumen Pekerjaan Akhir ...................................................... 18

1.7. PEKERJAAN PEMBERSIHAN ................................................ 20

1.7.1. Umum ..................................................................................... 20
1.7.2. Pembersihan Selama Pelaksanaan ........................................ 20
1.7.3. Pembersihan Akhir ................................................................. 21

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 1.8. PENGAMANAN LINGKUNGAN HIDUP .................................. 22
1.8.1. Umum ..................................................................................... 22
1.8.2. Pengelolaan Lingkungan Hidup .............................................. 25
1.8.3. Implementasi Dokumen Lingkungan Hidup Yang
Diperlukan .............................................................................. 30
1.8.4. Laporan Bulanan .................................................................... 31

1.9. KESELAMATAN DAN KESEHATAN KERJA .......................... 31

1.9.1. Umum ..................................................................................... 31
1.9.2. Sistem Manajemen K3 Konstruksi (SMK3K) ........................... 32
1.9.3. K3 Kantor Lapangan Dan Fasilitanya ...................................... 34
1.9.4. Ketentuan Bekerja Pada Tempat Tinggi .................................. 37
1.9.5. Elektrikal ................................................................................. 40
1.9.6. Material Dan Kimia Berbahaya ............................................... 41
1.9.7. Penggunaan Alat-Alat Bermesin ............................................. 44

2. PEKERJAAN GALIAN DAN URUGAN ........................................................... 48

2.1. GALIAN .................................................................................. 48
2.2. PEMADATAN ......................................................................... 48
2.3. KERUSAKAN BANGUNAN LAIN ............................................ 48
2.4. TANAH GALIAN YANG TIDAK DIGUNAKAN ......................... 48
2.5. LAPISAN BETON RABAT DAN URUGAN PASIR .................. 49
2.6. PENGURUKAN KEMBALI (BACK FILLING) ........................... 49
2.7. GENANGAN AIR .................................................................... 49

3. PEKERJAAN BETON ..................................................................................... 50

3.1. UMUM .................................................................................... 50
3.1.1. Persyaratan Umum dari SNI 03-2847-2013 ............................ 50
3.1.2. Penunjukkan Concrete Quality Controller
(Concrete Acceptor) ................................................................ 52
3.1.3. Penunjukkan Consulting Concrete Technologist ..................... 52

3.2. SEMEN PORTLAND .............................................................. 52

3.2.1. Jenis Semen ........................................................................... 52
3.2.2. Penyimpanan Semen .............................................................. 53
3.2.3. Semen dalam Bungkus Kantong ............................................. 53
3.2.4. Semen Curah .......................................................................... 53

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3.2.5. Kualitas Semen yang Disimpan .............................................. 53
3.2.6. Uniformitas ............................................................................. 53
3.2.7. Kondisi Kantong Semen Sebelum Dipakai .............................. 53

3.3. AGREGAT .............................................................................. 54

3.3.1. Jenis Agregat .......................................................................... 54
3.3.2. Pasir ....................................................................................... 54
3.3.3. Batu Pecah ............................................................................. 54
3.3.4. Penyimpanan Agregat ............................................................ 55

3.4. AIR ......................................................................................... 55

3.4.1. Kualitas ................................................................................... 55
3.4.2. Ketersediaan Air PDAM .......................................................... 55
3.4.3. Kualitas Minimal ...................................................................... 55

3.5. “ADMIXTURES” DAN “ADDITIVES” ........................................ 55

3.6. CAMPURAN BETON .............................................................. 56

3.6.1. Mutu Beton ............................................................................. 56
3.6.2. Kadar Semen .......................................................................... 56
3.6.3. Beton Struktural ...................................................................... 56
3.6.4. Beton Non Struktural ............................................................... 56
3.6.5. Kelecakan ............................................................................... 57

3.7. CAMPURAN PERCOBAAN .................................................... 57

3.7.1. Umum ..................................................................................... 57
3.7.2. Campuran Percobaan Pendahuluan ....................................... 57
3.7.3. Campuran Percobaan Pada Masa Pengerjaan ....................... 57
3.7.4. Kelecakan ............................................................................... 58
3.7.5. Standard Penerimaan ............................................................. 58
3.7.6. Perubahan Campuran ............................................................ 58

3.8. PEMERIKSAAN MUTU BETON DAN MUTU

PELAKSANAAN ..................................................................... 58
3.8.1. Pengambilan Contoh .............................................................. 58
3.8.2. Contoh Beton Kerja ................................................................ 59
3.8.3. Standard Penerimaan ............................................................. 59
3.8.4. Test Kelecakan/Slump Test .................................................... 60

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3.9. PEKERJAAN ACUAN (BEKISTING) ....................................... 60
3.9.1. Bahan ..................................................................................... 60
3.9.2. Perencanaan .......................................................................... 60
3.9.3. Pemeriksaan ........................................................................... 61
3.9.4. Pembersihan Sebelum Pengecoran ........................................ 61
3.9.5. Ketelitian ................................................................................. 61
3.9.6. Toleransi ................................................................................. 61
3.9.7. Pembongkaran ....................................................................... 61

3.10. BAHAN-BAHAN LAIN UNTUK ACUAN .................................. 61

3.10.1. Alat Penyambung ................................................................... 61
3.10.2. Release Agent ........................................................................ 62
3.10.3. Lantai Kerja ............................................................................ 62

3.11. PENIMBANGAN BETON (BATCHING) ................................... 62

3.11.1. Umum ..................................................................................... 62
3.11.2. Ketelitian Timbangan dan Alat Ukur ........................................ 62
3.11.3. Toleransi Berat ....................................................................... 62
3.11.4. Kadar Air Agregat ................................................................... 62

3.12. PENCAMPURAN BETON (MIXING) ....................................... 62

3.12.1. Jenis Mixer ............................................................................. 62
3.12.2. Toleransi Kisi Pengaduk ......................................................... 63
3.12.3. Pembersihan Kisi Pengaduk ................................................... 63

3.13. PENGECORAN DAN TRANSPORTASI BETON .................... 63

3.13.1. Persetujuan Pengecoran ........................................................ 63
3.13.2. Pemadatan ............................................................................. 63
3.13.3. Cara Transportasi ................................................................... 63
3.13.4. Pemompaan ........................................................................... 63

3.14. PENGECORAN BETON PADA TEMPERATUR TINGGI ........ 64

3.14.1. Penggunaan Semen Temperatur Tinggi ................................. 64
3.14.2. Temperatur ............................................................................. 64
3.14.3. Admixture ............................................................................... 64
3.14.4. Campuran Beton ..................................................................... 64
3.14.5. Keadaan Acuan ...................................................................... 64
3.14.6. Temperatur Beton ................................................................... 64

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 3.15. SIAR PELAKSANAAN (“CONSTRUCTION JOINT”) ............... 65
3.15.1. Letak dan Detail ...................................................................... 65
3.15.2. Syarat Lain ............................................................................. 65

4. BETON KEDAP AIR ....................................................................................... 66

4.1. UMUM .................................................................................... 66
4.1.1. Umum ..................................................................................... 66
4.1.2. Ketidak-sesuaian .................................................................... 66
4.1.3. Persetujuan ............................................................................ 66

4.2. BAHAN ................................................................................... 66

4.2.1. Semen .................................................................................... 66
4.2.2. Gradasi Agregat ...................................................................... 66
4.2.3. Admixture ............................................................................... 67

4.3. CAMPURAN BETON .............................................................. 67

4.4. ACUAN ................................................................................... 67
4.5. PENGECORAN ...................................................................... 67
4.6. PEMELIHARAAN .................................................................... 67

5. PEKERJAAN BAJA TULANGAN .................................................................... 68

5.1. UMUM .................................................................................... 68
5.1.1. Persyaratan Teknis Material Baja Tulangan ............................ 68
5.1.2. Penyimpanan .......................................................................... 68
5.1.3. Pengetesan Baja Tulangan ..................................................... 68
5.1.4. Baja Tulangan Bekas .............................................................. 69
5.1.5. Mutu dan Profil Baja Tulangan ................................................ 69

5.2. UMUM FABRIKASI BAJA TULANGAN ................................... 70

5.2.1. Penulangan Dalam Gulungan (Coil) ........................................ 70
5.2.2. Pemotongan ........................................................................... 70
5.2.3. Pembengkokan ....................................................................... 70
5.2.4. Pemasangan Tulangan ........................................................... 70
5.2.5. Toleransi ................................................................................. 71
5.2.6. Kait ......................................................................................... 72
5.2.7. Panjang Penjangkaran dan Sambungan Lewatan .................. 72
5.2.8. Persetujuan ............................................................................ 73

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 5.3. PENGGANTIAN BAJA TULANGAN ........................................ 73
5.3.1. Diameter yang Ditentukan ....................................................... 73
5.3.2. Penggantian Tulangan ............................................................ 73
5.3.3. Tulangan Pengganti ................................................................ 74
5.3.4. Toleransi ................................................................................. 74

5.4. SAMBUNGAN MEKANIS (COUPLER) ................................... 75

5.4.1. Jenis Sambungan Mekanis ..................................................... 75

6. PEKERJAAN PERPIPAAN ............................................................................ 76

6.1. UMUM .................................................................................... 76
6.2. PENGADAAN PIPA ................................................................ 77
6.2.1. Penyimpanan dan Administrasi Pipa oleh Pemberi Tugas ...... 77
6.2.2. Penyediaan Pipa Oleh Penyedia Jasa .................................... 78
6.2.3. Penyimpanan dan Administrasi Pipa oleh Penyedia Jasa ....... 79
6.2.4. Pengangkutan Pipa ke Lapangan ........................................... 79
6.2.5. Benda Asing di Dalam Pipa .................................................... 79

6.3. PEMASANGAN PIPA ............................................................. 80

6.3.1. Pemotongan Pipa ................................................................... 81
6.3.2. Penyambungan Pipa ............................................................... 81
6.3.3. Sambungan Las ...................................................................... 82
6.3.4. Sambungan Flens ................................................................... 82
6.3.5. Perlengkapan Sambungan dan Alat-alat Pengatur ................. 82
6.3.6. Pemasangan Pipa di Dalam Tanah ......................................... 83
6.3.7. Pemasangan Pipa di Atas Tanah ............................................ 84
6.3.8. Penyeberangan-penyeberangan Pipa ..................................... 85
6.3.9. Jembatan-jembatan Pipa ........................................................ 86

6.4. PENGUJIAN TEKANAN HIDROSTATIS ................................. 86

6.4.1. Umum ..................................................................................... 86
6.4.2. Pipa Baja Dan Aksesories ....................................................... 87

6.5. VALVE .................................................................................... 88

6.5.1. Persyaratan Umum ................................................................. 88
6.5.2. Badan Katup ........................................................................... 89
6.5.3. Dudukan Katup ....................................................................... 89
6.5.4. Piringan Katup (Valve Shaft) ................................................... 89

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 6.5.5. Lubang Katup (Valve Shaft) .................................................... 89
6.5.6. Kotak penyumbat, gland dan paking ....................................... 89
6.5.7. Lapisan Epoxy ........................................................................ 90
6.5.8. Gate Valve atau Katup ............................................................ 90
6.5.9. Air Valve (Katup Pelepas Udara) ........................................... 90
6.5.10. Sambungan ............................................................................ 91
6.5.11. Pelapisan Dalam ..................................................................... 91
6.5.12. Pelapisan Luar (Pipa terpendam) ............................................ 91
6.5.13. Pengetesan di Pabrik .............................................................. 92
6.5.14. Pemberian Tanda ................................................................... 92

6.6. PENCEGAHAN KOROSI ........................................................ 92

6.7. PENGETESAN DAN PEMERIKSAAN .................................... 93

6.7.1. Pemeriksaan dan Pengetesan Pipa, Fitting, Valve dan
Assessories di Pabrik Presentasi di Pabrik ............................. 93
6.7.2. Pengecekan Geometrik .......................................................... 93
6.7.3. Pengecekan Fisik ................................................................... 93
6.7.4. Berat ....................................................................................... 94
6.7.5. Test Mekanikal ........................................................................ 94
6.7.6. Laporan tentang Pemeriksaan di Pabrik ................................. 94
6.7.7. Pemeriksaan Pipa, Fitting dan Accessories di Lapangan ........ 95

7. PEKERJAAN BAJA ........................................................................................ 96

7.1. UMUM .................................................................................... 96
7.2. STANDAR .............................................................................. 96

7.3. FABRIKASI ............................................................................. 96

7.3.1. Pemeriksaan dan sebagainya ................................................. 96
7.3.2. Pola (Mal) Pengukuran dan sebagainya ................................. 97
7.3.3. Meluruskan ............................................................................. 97
7.3.4. Memotong ............................................................................... 97
7.3.5. Pekerjaan Mesin perkakas dan Mesin Gerinda ....................... 98
7.3.6. Memotong Lengan Las Pemotong .......................................... 98
7.3.7. Pekerjaan Las dan Pekerjaan Butt Fushion HDPE ................. 98
7.3.8. Mengebor ............................................................................... 99
7.3.9. Menuang dan Menempa ......................................................... 99
7.3.10. Penyelesampaian Permukaan Pipa ........................................ 100
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 7.3.11. Montase Percobaan ................................................................ 100

7.4. PENYERAHAN UNTUK PEMASANGAN AKHIR .................... 100

7.4.1. Penyediaan Paku Keling, Baut-baut dan Sebagainya ............. 100
7.4.2. Paku Keling ............................................................................ 101
7.4.3. Baut, Mur dan Cincin Baut (selain dari Baja Keras) ................ 101
7.4.4. Baut Baja Keras, Mur dan Cincin Baut .................................... 101
7.4.5. Mengepak dan Memberi Tanda Pekerjaan Baja dari Pabrik .... 101
7.4.6. Pengangkutan dan Pemasangan ............................................ 102
7.4.7. Penyerahan, Penerimaan dan Menjaga Pekerjaan Baja ......... 102

7.5. PEMASANGAN ...................................................................... 102

7.5.1. Umum ..................................................................................... 102
7.5.2. Drift, Paku Keling, Baut Baja dan sebagainya ......................... 103
7.5.3. Drift Paralel untuk Montase ..................................................... 103
7.5.4. Pemasangan Paku Keling ....................................................... 104
7.5.5. Penggunaan Baja Keras, Baut-baut untuk Pemasangan
Akhir 104

7.6. PLAT BAJA YANG DIGALVANISASI ...................................... 105

7.6.1. Bahan ..................................................................................... 105
7.6.2. Pemasangan .......................................................................... 106
7.6.3. Mematri ................................................................................... 106

7.7. PENGECATAN BAJA ............................................................. 106

7.7.1. Umum ..................................................................................... 106
7.7.2. Pembersihan .......................................................................... 106
7.7.3. Penggunaan Cat ..................................................................... 107

8. PEKERJAAN TIANG PANCANG ................................................................... 108

8.1. UMUM .................................................................................... 108

8.2. TIANG PANCANG BETON PRACETAK ................................. 108

8.2.1. Pembuatan/Pengecoran Ditempat .......................................... 108
8.2.2. Perawatan .............................................................................. 109
8.2.3. Pengambilan Contoh (Benda Uji) ............................................ 109
8.2.4. Sambungan Tiang Pancang .................................................... 110
8.2.5. Pelaksanaan Pemancangan ................................................... 110
8.2.6. Toleransi Posisi Pemancangan ............................................... 114
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8.2.7. Pemotongan Tiang Pancang ................................................... 114
8.2.8. Tiang Pancang yang Cacat/Rusak .......................................... 114
8.2.9. Penentuan Daya Dukung Tiang Pancang ............................... 115
8.2.10. Pencatatan ............................................................................. 116
8.2.11. Pancang Percobaan (Test Pile) .............................................. 116
8.2.12. Percobaan Pembebanan (Loading Test) ................................. 117

8.3. TIANG PANCANG BUATAN PABRIK ..................................... 119

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