Daftar Isi

DAFTAR ISI

URAIAN RENCANA KERJA DAN SYARAT TEKNIS

PEMBANGUNAN UNIT AIR BAKU SPAM REGIONAL UMBULAN,
WINONGAN, PASURUAN, JAWA TIMUR

Halaman

I UMUM

1.1. RINGKASAN PEKERJAAN ..................................................................... 1

1.1.1. Lingkup Pekerjaan ................................................................. 1
1.1.2. Ketentuan Teknis .................................................................. 2
1.1.3. Sistem Spesifikasi .................................................................. 3
1.2. MOBILISASI ....................................................................................... 3
1.2.1. Umum .................................................................................. 3
1.2.2. Program Mobilisasi ............................................................... 6
1.3. KANTOR LAPANGAN DAN FASILITASINYA ............................................ 7
1.3.1. Umum .................................................................................. 7
1.3.2. Kantor Penyedia Jasa dan Fasilitasinya ................................... 8
1.3.3. Bengkel dan Gudang Penyedia Jasa........................................ 10
1.3.4. Kantor dan akomodasi untuk pengawas pekerjaan .................. 10
1.3.5. Pengukuran dan pembayaran................................................. 10
1.4. JAMINAN MUTU .................................................................................. 10
1.5. BAHAN DAN PENYIMPANAN ................................................................ 11
1.5.1. Umum .................................................................................. 11
1.5.2. Pengadaan bahan ................................................................. 12
1.5.3. Penyimpanan Bahan .............................................................. 13
1.6. DOKUMEN REKAMAN PEKERJAAN ........................................................ 14
1.6.1. Umum .................................................................................. 14
1.6.2. Dokumen Rekaman Pekerjaan ............................................... 15
1.6.3. Bahan Rekaman Pekerjaan .................................................... 16
1.6.4. Pemeliharaan Dokumen Kerja ................................................ 16
1.6.5. Dokumen Pekerjaan Akhir ...................................................... 18
1.7. PEKERJAAN PEMBERSIHAN ................................................................. 19
1.7.1. Umum .................................................................................. 19
1.7.2. Pembersihan Selama Pelaksanaan .......................................... 20
1.7.3. Pembersihan Akhir ................................................................ 21
1.8. PENGAMANAN LINGKUNGAN HIDUP .................................................... 21
1.8.1. Umum .................................................................................. 21
1.8.2. Pengelolaan Lingkungan Hidup .............................................. 24
1.8.3. Implementasi Dokumen Lingkungan Hidup Yang Diperlukan .... 30
1.8.4. Laporan Bulanan ................................................................... 30
1.9. KESELAMATAN DAN KESEHATAN KERJA ............................................... 31
1.9.1. Umum .................................................................................. 31
1.9.2. Sistem Manajemen K3 Konstruksi ........................................... 31
1.9.3. K3 Kantor Lapangan dan fasilitasnya ...................................... 33
1.9.4. Ketentuan Bekerja pada Tempat Tinggi .................................. 36
1.9.5. Elektrikal .............................................................................. 39
1.9.6. Material dan Kimia Berbahaya ................................................ 40
1.9.7. Penggunaan Alat-alat Bermesin .............................................. 43

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2 PEKERJAAN GALIAN PONDASI DAN URUKAN BAWAH PONDASI/LANTAI

2.1. GALIAN .............................................................................................. 48

2.2. PEMADATAN ....................................................................................... 48
2.3. KERUSAKAN BANGUNAN LAIN .............. .............................................. 48
2.4. TANAH GALIAN YANG TIDAK DIGUNAKAN .......... ................................ 48
2.5. LAPISAN BETON RABAT DAN URUGAN PASIR ......................... ............ 49
2.6. PENGUKURAN KEMBALI (BACK FILLING)..................................... ........ 49
2.7. GENANGAN AIR ............................................ ..................................... 49

3 PEKERJAAN BETON

3.1. UMUM .......................................... .................................................... 50

3.1.1. Persyaratan Umum dari SNI 03-2847-2013 ............................. 50
3.1.2. Penunjukan Concrete Quality Controller (Concrete Acceptor) ... 52
3.1.3. Penunjukan Consulting Concrete Technologist ........................ 52
3.2. SEMEN PORTLAND ............................................................................. 52
3.2.1. Jenis Semen ......................................................................... 52
3.2.2. Penyimpanan Semen ............................................................. 53
3.2.3. Semen dalam Bungkus Kantong ............................................. 53
3.2.4. Semen Curah ........................................................................ 53
3.2.5. Kualitas Semen yang Disimpan............................................... 53
3.2.6. Unifomitas ............................................................................ 53
3.2.7. Kondisi Kantong Semen Sebelum Dipakai ............................... 53
3.3. AGREGAT .......................................................................................... 54
3.3.1. Jenis Agregat ........................................................................ 54
3.3.2. Pasir ..................................................................................... 54
3.3.3. Batu Pecah ........................................................................... 54
3.3.4. Penyimpanan Agregat ........................................................... 55
3.4. AIR .................................................................................................... 55
3.4.1. Kualitas ................................................................................ 55
3.4.2. Ketersediaan Air PDAM .......................................................... 55
3.4.3. Kualitas Minimal .................................................................... 55
3.5. “ADMIXTURES” DAN “ADDITIVES” ...................................................... 55
3.6. CAMPURAN BETON ............................................................................ 56
3.6.1. Mutu Beton ........................................................................... 56
3.6.2. Kadar Semen ........................................................................ 56
3.6.3. Beton Struktural .................................................................... 56
3.6.4. Beton Non Struktural ............................................................. 56
3.6.5. Kelecakan ............................................................................. 57
3.7. CAMPURAN PERCOBAAN .................................................................... 57
3.7.1. Umum .................................................................................. 57
3.7.2. Campuran Percobaan Pendahuluan ........................................ 57
3.7.3. Campuran Percobaan Pada Masa Pengerjaan .......................... 57
3.7.4. Kelecakan ............................................................................. 58
3.7.5. Standard Penerimaan ............................................................ 58
3.7.6. Perubahan Campuran ............................................................ 58
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3.8. PEMERIKSAAN MUTU BETON DAN MUTU PELAKSANAAN ..................... 58

3.8.1. Pengambilan Contoh ............................................................. 58
3.8.2. Contoh Beton Kerja ............................................................... 59
3.8.3. Standard Penerimaan ............................................................ 59
3.8.4. Test Kelecakan/Slump Test .................................................... 60
3.9. PEKERJAAN ACUAN (BEKESTING) ........................................................ 60
3.9.1. Bahan................................................................................... 60
3.9.2. Perencanaan ........................................................................ 60
3.9.3. Pemeriksaan ........................................................................ 61
3.9.4. Pembersihan sebelum Pengecoran ........................................ 61
3.9.5. Ketelitian ............................................................................. 61
3.9.6. Toleransi ............................................................................. 61
3.9.7. Pembongkaran ...................................................................... 61
3.10. BAHAN-BAHAN LAIN UNTUK ACUAN .................................................... 61
3.10.1. Alat Penyambung .................................................................. 61
3.10.2. Release Agent ....................................................................... 62
3.10.3. Lantai Kerja .......................................................................... 62
3.11. PENIMBANGAN BETON (BATCHING) .................................................... 62
3.11.1. Umum .................................................................................. 62
3.11.2. Ketelitian Timbangan dan Alat Ukur ........................................ 62
3.11.3. Toleransi Berat ..................................................................... 62
3.11.4. Kadar Air Agregat ................................................................. 62
3.12. PENCAMPURAN BETON (MIXING) ........................................................ 62
3.12.1. Ketersediaan Mixer ................................................................ 62
3.12.2. Jenis Mixer .......................................................................... 63
3.12.3. Toleransi Kisi Pengaduk ........................................................ 63
3.12.4. Pembersihan Kisi Pengaduk .................................................. 63
3.13. PENGECORAN DAN TRANSPORTASI BETON ......................................... 63
3.13.1. Persetujuan Pengecoran ........................................................ 63
3.13.2. Pemadatan .......................................................................... 63
3.13.3. Cara Transportasi ................................................................. 63
3.13.4. Pemompaan ........................................................................ 64
3.14. PENGECORAN BETON PADA TEMPERATUR TINGGI .............................. 64
3.14.1. Penggunaan Semen Temperatur Tinggi .................................. 64
3.14.2. Temperatur ......................................................................... 64
3.14.3. Admixture ............................................................................ 64
3.14.4. Campuran Beton .................................................................. 64
3.14.5. Keadaan Acuan .................................................................... 64
3.14.6. Temperatur Beton ................................................................ 64
3.15. SIAR PELAKSANAAN (“CONSTRUCTION JOINT”) .................................. 65
3.15.1. Letak dan Detail .................................................................... 65
3.15.2. Syarat Lain .......................................................................... 65

4 BETON KEDAP AIR

4.1. UMUM ............................................................................................... 66

4.1.1. Umum ................................................................................. 66
4.1.2. Ketidak-sesuaian .................................................................. 66
4.1.3. Persetujuan ......................................................................... 66
4.2. BAHAN ............................................................................................. 66
4.2.1. Semen ................................................................................. 66
4.2.2. Gradasi Agregat ................................................................... 66

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4.2.3. Admixture ............................................................................ 67

4.3. CAMPURAN BETON ............................................................................ 67
4.4. ACUAN ............................................................................................... 67
4.5. PENGECORAN .................................................................................... 67
4.6. PEMELIHARAAN ................................................................................. 67

5 PEKERJAAN BAJA TULANGAN

5.1. UMUM .................................................................................................... 68
5.1.1. Persyaratan Teknis Material Baja Tulangan ............................ 68
5.1.2. Penyimpanan ........................................................................ 68
5.1.3. Pengetesan Baja tulangan .................................................... 68
5.1.4. Baja Tulangan Bekas ............................................................ 69
5.1.5. Mutu dan Profil Baja Tulangan .............................................. 69
5.2. FABRIKASI BAJA TULANGAN .................................................................... 70
5.2.1. Penulangan Dalam Gulungan (Coil) ....................................... 70
5.2.2. Pemotongan ......................................................................... 70
5.2.3. Pembengkokan .................................................................... 70
5.2.4. Pemasangan Tulangan ......................................................... 70
5.2.5. Toleransi ............................................................................. 71
5.2.6. Kait ..................................................................................... 72
5.2.7. Panjang Penjangkaran dan Sambungan Lewatan .................... 72
5.2.8. Persetujuan ......................................................................... 73
5.3. PENGGANTIAN BAJA TULANGAN .............................................................. 73
5.3.1. Diameter yang Ditentukan .................................................... 73
5.3.2. Penggantian Tulangan ........................................................... 73
5.3.3. Tulangan Pengganti ............................................................. 74
5.3.4. Toleransi ............................................................................. 74
5.4. SAMBUNGAN MEKANIS (COUPLER) .......................................................... 75
5.4.1. Jenis Sambungan Mekanis .................................................... 75

6 PEKERJAAN PERPIPAAN

6.1. UMUM .................................................................................................... 76

6.2. PENGADAAN PIPA ................................................................................... 77
6.2.1. Penyimpanan dan Administrasi Pipa oleh Pemberi Tugas ........ 77
6.2.2. Penyediaan Pipa Oleh Penyedia Jasa ..................................... 78
6.2.3. Penyimpanan dan Administrasi Pipa oleh Penyedia Jasa .......... 79
6.2.4. Pengangkutan Pipa ke Lapangan ........................................... 79
6.2.5. Benda Asing di Dalam Pipa ................................................... 79
6.3. PEMASANGAN PIPA ................................................................................. 80
6.3.1. Pemotongan Pipa ................................................................. 81
6.3.2. Penyambungan Pipa ............................................................. 81
6.3.3. Sambungan Las .................................................................... 82
6.3.4. Sambungan Flens ................................................................. 82
6.3.5. Perlengkapan Sambungan dan Alat-alat Pengatur .................. 82
6.3.6. Pemasangan Pipa di Dalam Tanah ......................................... 83
6.3.7. Pemasangan Pipa di Atas Tanah ............................................ 84
6.3.8. Penyeberangan-Penyeberangan Pipa ..................................... 85
6.3.9. Jembatan-jembatan Pipa ...................................................... 86

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6.4. PENGUJIAN TEKANAN HIDROSTATIS ....................................................... 86

6.4.1. Umum ................................................................................. 86
6.4.2. Pipa Baja dan Aksesories ...................................................... 87
6.5. VALVE .................................................................................................... 88
6.5.1. Persyaratan Umum ............................................................... 88
6.5.2. Badan Katup ........................................................................ 89
6.5.3. Dudukan Katup ..................................................................... 89
6.5.4. Piringan Katup (Valve Shaft) ................................................. 89
6.5.5. Lubang Katup (Valve Shaft) .................................................. 89
6.5.6. Kotak Penyumbat, glang dan paking ...................................... 89
6.5.7. Lapisan Epoxy ...................................................................... 90
6.5.8. Gate Valce atau Katup .......................................................... 90
6.5.9. Air Valve (Katup Pelepas Udara) ............................................ 91
6.5.10. Sambungan ......................................................................... 91
6.5.11. Pelapisan Dalam ................................................................... 92
6.5.12. Pelapisan Luar (Pipa terpendam) ........................................... 92
6.5.13. Pengetesan di Pabrik ............................................................ 92
6.5.14. Pemberian Tanda ................................................................. 93
6.6. PENGETESAN DAN PEMERIKSAAN ............................................................ 93
6.6.1. Pemeriksaan dan Pengetesan pipa, fitting, Valve dan
Assessories di Pabrik Presentasi di Pabrik .............................. 93
6.6.2. Pengecekan Geometrik ......................................................... 93
6.6.3. Pengecekan Fisik ................................................................... 94
6.6.4. Berat ................................................................................... 94
6.6.5. Test Mekanikal ..................................................................... 94
6.6.6. Laporan tentang Pemeriksaan di Pabrik ................................. 94
6.6.7. Pemeriksaan Pipa, Fitting dan Accessories di Lapangan .......... 95

7 SPESIFIKASI TEKNIS POMPA

7.1. UMUM .................................................................................................... 96

7.2. POMPA SENTRIFUGAL ............................................................................. 97
7.2.1. Umum ................................................................................. 97
7.2.2. Aplikasi Pompa ..................................................................... 97
7.3. KONTROL PANEL POMPA ......................................................................... 99
7.3.1. Umum ................................................................................. 99
7.3.2. Aplikasi Kontrol Panel ........................................................... 99
7.3.3. Spesifikasi Teknis ................................................................. 99

8 SPESIFIKASI PEMASANGAN POMPA

8.1. UMUM .................................................................................................... 100

8.2. JENIS POMPA SENTRIFUGAL ................................................................... 100
8.2.1. Penempatan Pompa ............................................................. 100
8.2.2. Pondasi ............................................................................... 101
8.2.3. Urutan Pemasangan ............................................................. 102
8.2.4. Pemeriksaan Kelurusan ......................................................... 103
8.2.5. Pemipaan ............................................................................ 104
8.2.6. Pipa Hisap ........................................................................... 105

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9 PEMBUATAN RUMAH POMPA DAN GENSET

9.1. JENIS PEKERJAAN ................................................................................... 107

9.2. ACUAN TEKNIS YANG DIGUNAKAN DALAM PELAKSANAAN PEKERJAAN ...... 107
9.3. PEKERJAAN PENDAHULUAN ..................................................................... 107
9.3.1. Pekerjaan Pembersihan Lokasi .............................................. 107
9.3.2. Pekerjaan Pengukuran .......................................................... 108
9.3.3. Pemasangan Bouwplank ....................................................... 108
9.4. PEKERJAAN GALIAN TANAH ..................................................................... 108
9.5. PEKERJAAN GALIAN, URUGAN DAN LANTAI KERJA ................................... 108
9.6. PEKERJAAN PONDASI DAN BETON BERTULANG ....................................... 109
9.7. PEKERJAAN PENGURUKAN DI BAWAH LANTAI .......................................... 109
9.8. PEKERJAAN PASANGAN LANTAI ............................................................... 110
9.9. PEKERJAAN PASANGAN DINDING ............................................................ 110
9.10. PEKERJAAN PLESTERAN ........................................................................ 110
9.11. PEKERJAAN KUSEN PINTU/JENDELA ...................................................... 110
9.12. PEKERJAAN DAUN PINTU/JENDELA/VENTILASI ...................................... 111
9.12.1. Pekerjaan Daun Pintu ........................................................... 111
9.12.2. Pekerjaan Jendela ................................................................ 111
9.12.3. Pekerjaan Ventilasi ............................................................... 111
9.13. PEKERJAAN KUNCI DAN PENGGANTUNG ................................................ 111
9.14. PEKERJAAN PENGECATAN DAN SEJENISNYA .......................................... 111
9.14.1. Pengecatan dengan Cat Air ................................................... 112
9.14.2. Pengecatan Tembok dengan cat Air ...................................... 112
9.14.3. Pengecatan kayu dengan Cat Minyak .................................... 112
9.15. PEKERJAAN INSTALASI LISTRIK ............................................................ 113
9.16. PEKERJAAN LAIN-LAIN ......................................................................... 113

10 PEKERJAAN BAJA

10.1. UMUM .................................................................................................. 114

10.2. STANDAR ............................................................................................. 114
10.3. FABRIKASI ........................................................................................... 114
10.3.1. Pemeriksaan dan sebagainya ................................................ 114
10.3.2. Pola (Mal) Pengukuran dan sebagainya ................................. 115
10.3.3. Meluruskan .......................................................................... 115
10.3.4. Memotong ........................................................................... 115
10.3.5. Pekerjaan Mesin Perkakas dan Mesin Gerinda ........................ 116
10.3.6. Memotong dengan Las Pemotong ......................................... 116
10.3.7. Pekerjaan Las dan Pekerjaan Butt Fushion HDPE ................... 116
10.3.8. Mengebor ............................................................................ 117
10.3.9. Menuang dan Menempa ....................................................... 117
10.3.10. Penyelesaiaan Permukaan Pipa ............................................. 118
10.3.11. Montase Percobaan .............................................................. 118
10.4. PENYERAHAN UNTUK PEMASANGAN AKHIR ........................................... 118
10.4.1. Penyediaan Paku Keling, baut-baut dan Sebagainya ............... 118
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10.4.2. Paku Keling .......................................................................... 119

10.4.3. Baut, Mur dan Cincin Baut (Selain dari Baja Keras) ................. 119
10.4.4. Baut Baja Keras, mur dan Cincin Baut ................................... 119
10.4.5. Mengepak dan Memberi Tanda Pekerjaan Baja dari Pabrik ...... 119
10.4.6. Pengankutan dan Pemasangan ............................................. 120
10.4.7. Penyerahan, Penerimaan dan Menjaga Pekerjaan Baja ........... 120

10.5. PEMASANGAN ...................................................................................... 120

10.5.1. Umum ................................................................................. 120
10.5.2. Drift, Paku Keling, Baut Baja dan Sebagainya ......................... 121
10.5.3. Drift Pararel untuk Montase .................................................. 121
10.5.4. Pemasangan Paku Keling ...................................................... 122
10.5.5. Penggunaan Baja Keras, Baut-baut untuk Pemasangan Akhir .. 122
10.6. PLAT BAJA YANG DIGALVANISASI ......................................................... 123
10.6.1. Bahan ................................................................................. 123
10.6.2. Pemasangan ........................................................................ 124
10.6.3. Mematri ............................................................................... 124
10.7. PENGECATAN BAJA ............................................................................... 124
10.7.1. Umum ................................................................................. 124
10.7.2. Pembersihan ........................................................................ 124
10.7.3. Penggunaan Cat ................................................................... 125

11 PEKERJAAN INSTALASI LISTRIK (POWER SUPLLY)

11.1. UMUM .................................................................................................. 126

11.2. PEKERJAAN LISTRIK ARUS KUAT ........................................................... 126
11.2.1. Umum ................................................................................. 126
11.2.2. Lingkup Pekerjaan ................................................................ 126
11.3. KETENTUAN BAHAN DAN PERALATAN ................................................... 127
11.3.1. Panel Tegangan rendah ........................................................ 127
11.3.2. Panel Kontrol Genset (PKG) .................................................. 130
11.3.3. Kabel Tegangan ................................................................... 133
11.3.4. Kontak-kontak dan Saklar ..................................................... 134
11.3.5. Konduit ............................................................................... 134
11.3.6. Rak Kabel / Cable Tray ......................................................... 135
11.4. PERLENGKAPAN INSTALASI .................................................................. 135
11.5. PERSYARATAN TEKNIS PEMASANGAN ................................................... 135
11.5.1. Panel-panel .......................................................................... 135
11.5.2. Kabel-kabel .......................................................................... 136
11.5.3. Kotak-kotak dan Saklar ......................................................... 140
11.5.4. Pentanahan (Grounding) ...................................................... 140
11.6. PENGUJIAN .......................................................................................... 141
11.6.1. No Load Test ....................................................................... 141
11.6.2. Full Load Test (Test Beban Pebuh) ........................................ 142
11.7. GENERATOR SET .................................................................................. 142