Kebutuhan Alat Biaya

RECAPITULATION OF PRODUCTIVITY COAL MINING
Desember 2005
Robani Hendra P
Application Engineer
APPLICATION ENGINEERING DEPARTMENT MARKETING DIVISION PT UNITED TRACTORS Tbk
TEAM AED-PT UNITED TRACTORS Tbk
DAFTAR ISI
Daftar Isi Bab I Pendahuluan Bab II Analisa Pemilihan Alat Berat Bab III Perhitungan dan Analisa Lampiran APerhitungan Optimum Fleet Recommendation Perhitungan OFR Overburden Removal Perhitungan OFR Coal Production Lampiran BProduktivitas Alat Berat Lampiran COwning and Operating Cost
BAB I PENDAHULUAN
DATA PROYEK PT merupakan salah satu customer PT. United Tractors Tbk yang beroperasi di Tarakan, Kalimantan Timur. Lingkup utama pekerjaan adalah overburden removal dan coal production dengan data-data umum seperti dibawah ini.. 1. Target Produksi Striping Ratio
Tahap
1 : 10
Batubara (ton/tahun) 1,000,000 2,000,000 Overburden (bcm/tahun) 10,000,000 20,000,000
1 2
2. Karakteristik material
Deskripsi Bank Density Loose Density Swell factor Batubara 1.3 0.9 1.44 Overburden Satuan 2.02 1.60 1.26 ton/bcm ton/lcm
3. Jarak angkut Overburden Batubara
: :
1,000 8,000 20 25 500 300 6000 3000
m (dari front ke disposal area) m (dari front ke stockpile/Port) jam/hari hari/bulan jam/bulan hari/tahun jam/tahun jam/tahun (road maintenance dan front preparation)
4. Jadwal Kerja Jam kerja efektif per hari : Hari kerja efektif per bulan : Jam kerja efektif per bulan : Hari kerja efektif per tahun : Jam kerja efektif pertahun : Jam kerja efektif support unit :
Tabel 1. HEAVY EQUIPMENTS ALTERNATIVES

Working Type
Machine Type Machine Model
- Front Preparation
Bulldozer
D85ESS-2
TOP SOIL REMOVAL

- Loading - Hauling to Disposal Hydraulic Excavator PC800SE-7 Articulated Dump Truck HM400-1
OVERBURDEN REMOVAL
- Ripping - Dozing - Loading - Hauling to Disposal - Dozing and Spreading Bulldozer Hydraulic Excavator Dump Truck Bulldozer D375A-5 PC1250SP-7 HD465-7 D85ESS-2
ROAD MAINTENANCE
- Grading - Dust suppression Motor Grader Water Tank Truck GD705A-4 CWB520LDN W/T
COAL PRODUCTION
- Excavating and Loading - Hauling to Stockpile (Port) - Dozing to hoper Hydraulic Excavator Dump Truck Bulldozer PC400LCSE-7 P124(8 X 4) D85ESS-2
ROAD MAINTENANCE
- Grading - Compacting - Dust suppression Motor Grader Compactor Water Tank Truck GD705A-4 BW211D-3 CWB520LDN W/T
LAMPIRAN A
PERHITUNGAN OPTIMUM FLEET RECOMMENDATION (OFR)
PERHITUNGAN OFR
OVERBURDEN REMOVAL
Lampiran 1.
NUMBER OF REQUIRED MACHINE

OVERBURDEN REMOVAL
Production Target Effective Working hours Support unit working hours 10,000,000 20,000,000 6000 3000 bcm/yr bcm/yr hrs/yr hrs/yr (for loading, hauling, spreading) (land clearing, front preparation)
Working Type
Machine Model
Productio n Capacity
Production Target year 1 year 3
Number of Unit Theoritical Actual 1 mio 2 mio 1 mio 1.04 0.44 1.77 2.08 0.87 3.54 2 1 2
- Front Preparation TOP SOIL REMOVAL - Loading - Hauling to Disposal
D85ESS-2 PC800SE-7 HM400-1
(bcm/hour) bcm/yr 400.04 2,500,000 5,000,000 383.08 94.12 1,000,000 2,000,000 1,000,000 2,000,000
OVERBURDEN REMOVAL - Ripping - Dozing D375A-5 - Loading - Hauling to Disposal - Dozing and Spreading PC1250SP-7 HD465-7 D85ESS-2
444.69 569.76 134.60 400.04
9,000,000 9,000,000 9,000,000
### ### ###
3.37 2.63 11.14 1.87
6.75 5.27 22.29 3.75
4 3 12 2
4,500,000 9,000,000
Number of Unit Actual 2 mio 3 1 4
Matching Factor
7 6 23 4
year 1 - 2 0.94
year 3 - 4 0.91
Lampiran 2.
NUMBER OF REQUIRED MACHINE ROAD MAINTENANCE OVERBURDEN REMOVAL ROAD
Effective Working hours
3000
hrs/yr
Working Type
Machine Model GD705A-4
Productio n Capacity m2/hour 4,374.00
Production Target year 1 year 3 - 4
Number of Unit Theoritical 1 mio 2 mio 0.91 2 1.83 3
Number of Unit Actual 1 mio 1 2
- Grading - Dust suppression
m2/year 12,000,000 24,000,000
Liter CWB520LDN W/T 20,000.00
10
Lampiran 3
PRODUCTION ACHIEVEMENT OVERBURDEN REMOVAL

Production Target 8000000 16000000 Production Working hours 6552 bcm/yr bcm/yr hrs/yr
Working Type
Machine Model D85ESS-2
No. Of Units Production Target Productio n Capacity year 1 - 2 year 3 - 4 year 1 - 2 year 3 - 4 bcm/hour 400.04 1 2
Achievement (bcm year 1 - 2 model
- Front Preparation TOP SOIL REMOVAL - Loading - Hauling to Disposal
2,000,000 4,000,000 2,621,061
PC400LCSE-7 315.09 HM400-1 95.77
1 2
1 3
800,000 800,000
1,600,000 2,064,484 1,600,000 1,254,913
OVERBURDEN REMOVAL - Ripping - Dozing D375A-5 - Ripping - Dozing - Loading - Hauling to Disposal - Dozing and Spreading D155A-2 PC1250SP-7 HD465-7 D85ESS-2
444.69 264.60 569.76 134.60 400.04
1 2 2 9 2
7,200,000 14,400,000 2,913,582 3,467,333
4 17 3
7,200,000 14,400,000 7,466,158 7,200,000 14,400,000 7,936,983 3,600,000 7,200,000 5,242,121
11
Achievement (bcm/year) year 1 - 2 year 3 - 4 fleet model fleet 5,242,121
Required Hours year 1 - 2 year 3 - 4 model fleet model fleet 5,000 4999.5
2,064,484 1,882,369
2,539 4,177
5077.88 5569.15
14,567,911 6380915
16,191
6476
4168495
14,932,315 16450279 14,992,080 7,863,182
6,318 5,944 4,500
16,191
6318 6293 5999
6,476
12
Lampiran 4.
PRODUCTION COST OVERBURDEN REMOVAL

Production Target Production Working hours Support unit working hours 10000000 20000000 6000 3000 bcm/yr bcm/yr hrs/yr hrs/yr
Working Type
Machine Model
No. of Unit Fleet Required Hour Owning Operatin year 3 Cost g Cost year 1 - 2 year 3 - 4 year 1 - 2 4 Unit US$/hr hrs 2 3 8.57 28.87 16191 6476
- Front Preparation TOP SOIL REMOVAL - Loading - Hauling to Disposal OVERBURDEN REMOVAL - Ripping - Dozing - Loading - Hauling to Disposal - Dozing and Spreading ROAD MAINTENANCE - Grading - Dust suppression
D85ESS-2
PC400LCSE-7 HM400-1
1 2
1 4
26.56 16.16
39.28 31.06
D375A-5 PC1250SP-7 HD465-7 D85ESS-2
4 3 12 2
7 6 23 4
31.77 23.72 20.11 8.57
78.62 54.85 44.45 28.87
GD705A-4 CWB520LDN W/T
1 2
2 3
17.02 6.32
22.97 14.80
13
O&O Cost US$/hr 37.44
Total Cost year 1 - 2 year 3 - 4
Production Achievement year 1 - 2 year 3 - 4
Production Cost year 1 - 2 year 3 - 4
US$/yr 28,529,789 21,021,839
Without Road Maintenance bcm/yr 4,168,495 16,450,279
US$/bcm 6.844 1.278
65.84 47.22 US$/yr 28,776,460 21,451,833 110.39 78.57 64.56 37.44
W/ Road Maintenance bcm/yr 4,168,495 16,450,279
US$/bcm 6.903 1.304
39.99 21.12
14
Lampiran 5.
YEARLY INVESTMENT OVERBURDEN REMOVAL
Working Type - Front Preparation TOP SOIL REMOVAL - Loading - Hauling to Disposal OVERBURDEN REMOVAL - Ripping - Dozing - Loading - Hauling to Disposal - Dozing and Spreading ROAD MAINTENANCE - Grading - Dust suppression
Machine Model D85ESS-2
Machine Price (US$) 175,500
No. of Unit
1 mio Unit 2 2 mio Unit 3
Investment (US$)
1 mio Unit 351,000
PC400LCSE-7 HM400-1
543,800 325,000
1 2
1 4
543,800 650,000
D375A-5 PC1250SP-7 HD465-7 D85ESS-2
600,000 718,350 480,000 175,500
4 3 12 2
7 6 23 4
2,400,000 2,155,050 5,760,000 351,000
GD705A-4
275,000
1 2
2 3
275,000 210,000 12,695,850
CWB520LDN W/T 105,000 Total Investment (US$)
15
Investment (US$)
2 mio Unit 526,500
543,800 1,300,000
4,200,000 4,310,100 11,040,000 702,000
550,000 315,000 23,487,400
16
PERHITUNGAN OFR
COAL PRODUCTION
17
Lampiran 6.
NUMBER OF REQUIRED UNIT COAL PRODUCTION

Production Target Production Working hours Support unit working hours 1,000,000 2,000,000 6000 3000 ton/yr ton/yr hrs/yr hrs/yr
Alternative 3 Working Type Model Number of Unit Production Production Target (ton) Theoritical Capacity year 1 year 2 1 mio 2 mio (ton/hour) ton/yr 377.91 39.64 512.51 1,000,000 2,000,000 1,000,000 2,000,000 1,000,000 2,000,000 0.44 4.20 0.33 0.88 8.41 0.65
- Excavating and Loading - Hauling to Stockpile (Port) - Dozing to hoper
PC400LCSE-7 P124(8 X 4) D85ESS-2
18
Number of Unit Matching Actual factor 1 mio 2 mio Unit 1 5 1 1 9 1
19
Lampiran 7.
NUMBER OF REQUIRED MACHINE ROAD MAINTENANCE COAL HAULING ROAD

Effective Working hours Working Type 3000 Machine Model GD705A-4 BW211D-3 hrs/yr Productio n Capacity m2/hour 4,374.00 7,290.00
Production Target year 1 year 3 - 4 m2/yr 12,000,000 15,000,000 12,000,000 15,000,000
Number of Unit Theoritical Actual 1 mio 2 mio 1 mio 0.91 0.55 1.14 0.69 1 1
- Grading - Compacting
- Dust suppression
Liter CWB520LDN W/T20,000.00
20
21
Lampiran 8.
PRODUCTION ACHIEVEMENT COAL PRODUCTION
Production Target
Production Working hours
1,000,000 2,000,000 6000
ton/yr ton/yr hrs/yr
Working Type
Machine Model
Productio n year 1 - 2 year 3 - 4 Capacity Unit (ton/hour) No. of Unit 1 5 1 1 9 1 377.91 39.64 512.51
Achievement year 1 -2 year 3-4 Model Fleet Model ton/yr ### ### ### ### ### ### ###
- Excavating and Loading - Hauling to Stockpile (Port) - Dozing to hoper
PC400LCSE-7 P124(8 X 4) D85ESS-2
22
Achievement year 3-4 Fleet
Required Hours year 1 -2 year 3-4 Model Fleet Model Fleet hrs/yr hrs/yr 2646.1 5292.2 5045.2 5605.7 3902.4 5605.7
###
5045.2 1951.2
23
Lampiran 9.
COAL PRODUCTION COST

Production Target 1,000,000 2,000,000 6000 Support unit working hours 3000 ton/yr ton/yr hrs/yr hrs/yr (year 1) (year 2)
Working Type
Machine Model
No. of Unit year 1 year 3 - 4 Unit 1 9 1
Owning Cost
Operatin Required Hours g Cost year 1 - 2 year 3 4 US$/hr Hrs 27.00 15.62 28.87
COAL PRODUCTION - Excavating and Loading - Hauling to Stockpile (Port) - Dozing to hoper PC400LCSE-7 P124(8 X 4) D85ESS-2 1 5 1 23.16 5.40 8.57 5045.2 5605.7
ROAD MAINTENANCE - Grading - Compacting - Dust suppression
GD705A-4 BW211D-3 CWB520LDN W/T
1 1 1
2 1 2
17.02 5.14 6.32
22.97 12.18 14.80
24
O&O Cost US$/hr 50.16 21.02 37.44
Total Cost
Production Achievement
Production Cost
year 1 - 2 year 3 - 4 year 1 - 2 year 3 - 4 year 1 - 2 year 3 - 4 Without Road Maintenance Cost US$/yr ton/yr US$/Ton 972,169 1,551,469 1,189,256 2,140,661 0.817 0.725
US$/yr ### 39.99 17.33 21.12
W/ Road Maintenance ton/yr 2,140,661
US$/Ton 1.015 0.920
1,970,092 1,189,256
25
Lampiran 10.
YEARLY INVESTMENT COAL PRODUCTION
Working Type
Machine Model
Machine Price (US$)
No. of Unit year 1 year 2
Investment (US$) year 1 year 3
COAL PRODUCTION - Excavating and Loading - Hauling to Stockpile (Port) - Dozing to hoper ROAD MAINTENANCE - Grading - Compacting - Dust suppression GD705A-4 BW211D-3 CWB520LDN W/T 275,000 72,000 105,000 1 1 1 2 1 2 275,000 72,000 105,000 550,000 72,000 210,000 PC400LCSE-7 P124(8 X 4) D85ESS-2 270,000 110,000 175,500 1 5 1 1 9 1 270,000 550,000 175,500 270,000 990,000 175,500
Total Investment (US$)
1,447,500 2,267,500
26
LAMPIRAN B
PRODUKTIVITAS ALAT BERAT
27
Lampiran 11 PRODUCTIVITY ESTIMATION OF BULLDOZER D85ESS-2 MACHINE MODEL ATTACHMENT : BULLDOZER D85ESS-2 : ANGLE BLADE : DOZING & SPREADING KB x bf x 60 x E DOZING KPD = J/F + J/R + Z
WORKING TYPE
DESCRIPTION ESTIMATION DOZING PRODUCTION
SYMBOL UNIT KPD bcm/hr lcm/hr ton/hr m3 m m/min m/min min min -
VALUE 400.04 505.05 808.08 3.40 15 90.67 189.83 0.05 0.29 0.73
BLADE CAPACITY DOZING DISTANCE FORWARD SPEED REVERSE SPEED FIXED TIME CYCLE TIME DOZING JOB EFFICIENCY
KB J F R Z CT E
CORRECTION FACTOR : BLADE FACTOR (bf) JOB EFFICIENCY MACHINE AVAILABILITY FACTOR TIME EFFICIENCY FACTOR OPERATOR SKILL FACTOR FORWARD SPEED FACTOR REVERSE SPEED FACTOR MATERIAL CHARACTERISTIC MATERIAL DENSITY (Ton/LCM) SWELLING FACTOR (BCM - LCM)
: : : : : : :
1.00 0.73 0.90 0.90 0.90 0.80 0.85
: :
1.60 1.26
28
Lampiran 12 PRODUCTIVITY ESTIMATION OF BULLDOZER D85ESS-2 MACHINE MODEL ATTACHMENT : BULLDOZER D85ESS-2 : COAL BLADE : DOZING TO HOPER KB x bf x 60 x E DOZING KPD = J/F + J/R + Z
WORKING TYPE
VALUE 394.23 569.45 512.51 8.00 40 96.33 189.83 0.05 0.68 0.73
KB J F R Z CT E
: : : : : : :
1.10 0.73 0.90 0.90 0.90 0.85 0.85
: :
0.90 1.44
29
Lampiran 13 PRODUCTIVITY ESTIMATION OF BULLDOZER D155A-2 MACHINE MODEL ATTACHMENT : BULLDOZER D155A-2 : ANGLE BLADE : DOZING & SPREADING KB x bf x 60 x E DOZING KPD = J/F + J/R + Z
WORKING TYPE
VALUE 884.79 1,117.05 1,787.28 9.40 15 90.67 189.83 0.05 0.29 0.73
KB J F R Z CT E
: : : : : : :
0.80 0.73 0.90 0.90 0.90 0.80 0.85
: :
1.60 1.26
30
Lampiran 14 TAKSIRAN KAPASITAS PRODUKSI BULLDOZER D375A-5 MACHINE MODEL : D375A-5 ATTACHMENT : SEMI-U BLADE/GIANT RIPPER WORKING TYPE : RIPPING & DOZING KB x bf x 60 x E DOZING KPD = J/F + J/R + Z 1/2 (P x pf)2 x J x 60 x E RIPPING KPR = J/F + J/R + Z KPD x KPR RIPPING & DOZING TP = KPD + KPR
DESCRIPTION
SYMBOL UNIT bcm/hr lcm/hr ton/hr lcm/hr ton/hr lcm/hr ton/hr m3 m m m/min m/min min min -
MATERIAL OVERBURDEN 444.69 352.23 711.50 648.89 1,310.75 770.43 1,556.26 18.50 30.00 1.44 52.42 60.00 0.05 1.12 0.73
ESTIMATION RIPPING & DOZING PRODUCTION TP
ESTIMATION DOZING PRODUCTION
KPD
ESTIMATION RIPPING PRODUCTION
KPR
BLADE CAPACITY RIPPING/DOZING DISTANCE PENETRATION DEPTH FORWARD SPEED REVERSE SPEED FIXED TIME CYCLE TIME RIPPING/DOZING JOB EFFICIENCY
KB J P F R Z CT E
CORRECTION FACTOR : BLADE FACTOR (bf) PENETRATION DEPTH FACTOR (pf) JOB EFFICIENCY MACHINE AVAILABILITY FACTOR TIME EFFICIENCY FACTOR OPERATOR SKILL FACTOR FORWARD SPEED FACTOR REVERSE SPEED FACTOR
: : : : : : : :
0.90 0.80 0.73 0.90 0.90 0.90 0.85 0.80
31
MATERIAL CHARACTERISTIC MATERIAL DENSITY (Ton/BCM) SWELLING FACTOR (LCM-BCM)
: :
1.60 1.26
32
Lampiran 15 PRODUCTIVITY ESTIMATION OF HYDRAULIC EXCAVATOR PC200-7
MACHINE MODEL
ATTACHMENT
WORKING TYPE
: HYDRAULIC EXCAVATOR PC200-7 : COAL BUCKET : COAL LOADING TO TRUCK KB x bf x 3600 x E LOADING KP = CT
DESCRIPTION
SYMBOL
UNIT bcm/hr lcm/hr ton/hr m3 sec
VALUE 89.46 129.21 116.29 0.93 0.90 0.73 17
ESTIMATION LOADING PRODUCTION KP
BUCKET CAPACITY BUCKET FACTOR JOB EFFICIENCY CYCLE TIME
KB bf E CT
MATERIAL DENSITY (ton/lcm) : SWELLING FACTOR (bcm - lcm) : JOB EFFICIENCY : MACHINE AVAILABILITY FACTOR: TIME EFFICIENCY FACTOR : OPERATOR SKILL FACTOR :
0.90 1.44 0.73 0.90 0.90 0.90
33
PRODUCTIVITY ESTIMATION OF HYDRAULIC EXCAVATOR PC200-7 MACHINE MODEL ATTACHMENT WORKING TYPE : PC200-7 : BUCKET : DITCHING & COAL CLEANING KB x bf x 3600 x E LOADING KP = CT
DESCRIPTION
SYMBOL
COAL DITCHING CLEANIN G 37.18 32.81 52.49 39.37 89.23 36.61 0.80 0.75 0.73 30.00 0.80 0.75 0.73 40.00
KB bf E CT
MATERIAL DENSITY (ton/lcm) : SWELLING FACTOR (bcm - lcm) : JOB EFFICIENCY : MACHINE AVAILABILITY FACTOR : TIME EFFICIENCY FACTOR : OPERATOR SKILL FACTOR :
1.70 1.41 0.73 0.90 0.90 0.90
0.93 1.2 0.73 0.90 0.90 0.90
34
Lampiran 16 PRODUCTIVITY ESTIMATION OF HYDRAULIC EXCAVATOR PC300SE-7 MACHINE MODEL ATTACHMENT : HYDRAULIC EXCAVATOR PC300SE-7 : STANDARD BUCKET : OVERBURDEN LOADING TO TRUCK KB x bf x 3600 x E KP = CT
WORKING TYPE
LOADING
DESCRIPTION
SYMBOL
VALUE 239.05 301.81 482.89 2.3 0.90 0.73 18
KB bf E CT
1.60 1.26 0.73 0.90 0.90 0.90
35
Lampiran 17 PRODUCTIVITY ESTIMATION OF HYDRAULIC EXCAVATOR PC300SE-7
MACHINE MODEL
ATTACHMENT
WORKING TYPE
: HYDRAULIC EXCAVATOR PC300SE-7 : BUCKET : COAL LOADING TO TRUCK KB x bf x 3600 x E LOADING KP = CT
DESCRIPTION
SYMBOL
VALUE 221.23 319.56 287.60 2.30 0.90 0.73 17
KB bf E CT
0.90 1.44 0.73 0.90 0.90 0.90
36
Lampiran 18 PRODUCTIVITY ESTIMATION OF HYDRAULIC EXCAVATOR PC400LCSE-7 MACHINE MODEL ATTACHMENT : HYDRAULIC EXCAVATOR PC400LCSE-7 : STANDARD BUCKET : OVERBURDEN LOADING TO TRUCK KB x bf x 3600 x E KP = CT
WORKING TYPE
LOADING
DESCRIPTION
SYMBOL
VALUE 315.09 397.80 636.49 3.2 0.90 0.73 19
KB bf E CT
1.60 1.26 0.73 0.90 0.90 0.90
37
Lampiran 19 PRODUCTIVITY ESTIMATION OF HYDRAULIC EXCAVATOR PC400LCSE-7
MACHINE MODEL
ATTACHMENT
WORKING TYPE
: HYDRAULIC EXCAVATOR PC400LCSE-7 : BUCKET : COAL LOADING TO TRUCK KB x bf x 3600 x E LOADING KP = CT
DESCRIPTION
SYMBOL
VALUE 290.70 419.90 377.91 3.20 0.90 0.73 18
KB bf E CT
0.90 1.44 0.73 0.90 0.90 0.90
38
Lampiran 20. TAKSIRAN KAPASITAS PRODUKSI HYDRAULIC EXCAVATOR PC800SE-7
MACHINE MODEL ATTACHMENT WORKING TYPE
: PC800SE-7 : BUCKET : EXCAVATING - LOADING KB x bf x 3600 x FK LOADING KP = CT
DESCRIPTION
SYMBOL
UNIT lcm/hr bcm/hr m3 sec
TOP SOIL OVERBURDEN 507.82 423.18 4.30 0.90 0.73 20.00 483.64 383.08 4.30 0.90 0.73 21.00
BUCKET CAPACITY BUCKET FACTOR CORECTION FACTOR CYCLE TIME
KB bf FK CT
MACHINE AVAILABILITY FACTOR : TIME EFFICIENCY FACTOR : OPERATOR SKILL FACTOR :

MATERIAL CHARACTERISTIC MATERIAL DENSITY (TON/LCM) SWELLING FACTOR (BCM-LCM)
0.90 0.90 0.90
0.90 0.90 0.90
: :
1.40 1.20
1.60 1.26
39
Lampiran 21. PRODUCTIVITY ESTIMATION OF HYDRAULIC EXCAVATOR PC1250SP-7
MACHINE MODEL
ATTACHMENT
WORKING TYPE
: : :
HYDRAULIC EXCAVATOR PC1250SP-7 STANDARD BUCKET OVERBURDEN LOADING TO TRUCK KB x bf x 3600 x E
LOADING
KP = CT
DESCRIPTION
SYMBOL
VALUE 569.76 719.32 1,150.92 6.70 0.73 22.00 ###
BUCKET CAPACITY JOB EFFICIENCY CYCLE TIME
KB CT
CORRECTION FACTOR : BUCKET FACTOR : MACHINE AVAILABILITY FACTOR : TIME EFFICIENCY FACTOR : OPERATOR SKILL FACTOR : MATERIAL CHARACTERISTIC MATERIAL DENSITY (TON/LCM) : SWELLING FACTOR (BCM-LCM) :
0.90 0.90 0.90 0.90
1.60 1.26
40
Lampiran 22 PRODUCTIVITY ESTIMATION OF HYDRAULIC EXCAVATOR PC3000
MACHINE MODEL
ATTACHMENT
WORKING TYPE
: : :
HYDRAULIC EXCAVATOR PC3000 STANDARD BUCKET OVERBURDEN LOADING TO TRUCK KB x bf x 3600 x E
LOADING
KP = CT
DESCRIPTION
SYMBOL
VALUE 1122.52 1,417.18 2,267.48 15.00 0.73 25.00
BUCKET CAPACITY JOB EFFICIENCY CYCLE TIME
KB CT
CORRECTION FACTOR : BUCKET FACTOR : MACHINE AVAILABILITY FACTOR : TIME EFFICIENCY FACTOR : OPERATOR SKILL FACTOR : MATERIAL CHARACTERISTIC MATERIAL DENSITY (TON/LCM) : SWELLING FACTOR (BCM-LCM) :
0.90 0.90 0.90 0.90
1.60 1.26
41
Lampiran 23 PRODUCTIVITY ESTIMATION OF DUMP TRUCK CWB520LDN MACHINE MODEL ATTACHMENT : : : : CWB520LDN VESSEL COAL HAULING TO STOCKPILE PC200-7 C x 60 x E HAULING TP = (n x ct) + J/V1 + J/V2 + t1 + t2
WORKING TYPE
LOADER
DESCRIPTION ESTIMATION HAULING PRODUCTION
SYMBOL TP
UNIT bcm/hr lcm/hr ton/hr lcm ton m m/min m/min min min min min
VALUE 8 km 19.10 27.59 24.83 21.76 19.59 0.73 26 8,000 473.68 875.00 0.28 0.50 0.60 34.50
VESSEL CAPACITY
JOB EFFICIENCY LOADING AMOUNT HAULING DISTANCE HAULING SPEED RETURNING SPEED CYCLE TIME LOADER DUMPING TIME MANUVER TIME TOTAL CYCLE TIME
E n J V1 V2 ct t1 t2 CT
CORRECTION FACTOR : BUCKET FACTOR (bf) : LOADER BUCKET CAPACITY (KB, lcm) : JOB EFFICIENCY : MACHINE AVAILABILITY FACTOR : TIME EFFICIENCY FACTOR : OPERATOR SKILL FACTOR : HAULING SPEED (km/hr) RETURNING SPEED (km/hr) MATERIAL CHARACTERISTIC MATERIAL DENSITY (Ton/LCM) SWELLING FACTOR (BCM - LCM) : : : :
0.90 0.93 0.73 0.90 0.90 0.90 28.42 52.50 0.90 1.44
42
Lampiran 24 PRODUCTIVITY ESTIMATION OF DUMP TRUCK CWB520LDN MACHINE MODEL ATTACHMENT : : : : CWB520LDN VESSEL COAL HAULING TO STOCKPILE PC300SE-7 C x 60 x E HAULING TP = (n x ct) + J/V1 + J/V2 + t1 + t2
WORKING TYPE
LOADER
SYMBOL TP
VALUE 8 km 20.92 30.22 27.19 20.70 18.63 0.73 10 8,000 473.68 875.00 0.28 0.50 0.60 29.97
VESSEL CAPACITY
0.90 2.30 0.73 0.90 0.90 0.90 28.42 52.50 0.90 1.44
43
Lampiran 25 PRODUCTIVITY ESTIMATION OF DUMP TRUCK CWB520LDN
MACHINE MODEL
ATTACHMENT
WORKING TYPE LOADER
: : : :
CWB520LDN OB BODY OVERBURDEN HAULING TO DISPOSAL AREA PC400LCSE-7 C x 60 x E
HAULING
TP = (n x ct) + J/V1 + J/V2 + t1 + t2
DESCRIPTION
SYMBOL
VALUE 58.59 73.96 118.34 11.52 18.43 0.73 4 1000 380 583 0.32 0.50 0.70 6.81
ESTIMATION HAULING PRODUCTION TP
PRODUCTION PER TRIP
CORECTION FACTOR LOADING AMOUNT HAULING DISTANCE HAULING SPEED RETURNING SPEED CYCLE TIME LOADER DUMPING TIME MANUVER TIME TOTAL CYCLE TIME
CORRECTION FACTOR : BUCKET FACTOR : LOADER BUCKET CAPACITY (lcm) : JOB EFFICIENCY : MACHINE AVAILABILITY FACTOR : TIME EFFICIENCY FACTOR : OPERATOR SKILL FACTOR : SPEED HAULING SPEED RETURNING SPEED : :
0.90 3.20 0.73 0.90 0.90 0.90 22.80 35.00 1.60 1.26
MATERIAL CHARACTERISTIC MATERIAL DENSITY (Ton/LCM) : SWELLING FACTOR (BCM - LCM) :
44
Lampiran 26 PRODUCTIVITY ESTIMATION OF DUMP TRUCK CWB520LDN MACHINE MODEL ATTACHMENT : : : : CWB520LDN COAL BODY COAL HAULING TO STOCKPILE PC400LCSE-7 C x 60 x E HAULING TP = (n x ct) + J/V1 + J/V2 + t1 + t2
WORKING TYPE
LOADER
SYMBOL TP
VALUE 8 km 20.88 30.17 27.15 20.16 18.14 0.73 7 8,000 473.68 875.00 0.30 0.50 0.60 29.23
VESSEL CAPACITY
0.90 3.20 0.73 0.90 0.90 0.90 28.42 52.50 0.90 1.44
45
Lampiran 27 PRODUCTIVITY ESTIMATION OF DUMP TRUCK P124CB6x4-360 MACHINE MODEL ATTACHMENT : : : : P124CB6x4-360 COAL BODY COAL HAULING TO STOCKPILE PC400LCSE-7 (COAL) - PC800SE-7 (OB) C x 60 x E HAULING TP = (n x ct) + J/V1 + J/V2 + t1 + t2
WORKING TYPE
LOADER
SYMBOL TP
OB 81.52 102.91 164.66 15.48 24.77 0.73 4 1,000 380.00 583.33 0.28 0.50 0.60 6.58
VESSEL CAPACITY
0.90 4.30 0.73 0.90 0.90 0.90 22.80 35.00 1.60 1.26
46
Lampiran 28 PRODUCTIVITY ESTIMATION OF DUMP TRUCK P124CB8x4-420 MACHINE MODEL ATTACHMENT : : : : P124CB8x4-420 COAL BODY COAL HAULING TO STOCKPILE PC400LCSE-7 C x 60 x E HAULING TP = (n x ct) + J/V1 + J/V2 + t1 + t2
WORKING TYPE
LOADER
SYMBOL TP
VALUE 8 km 30.49 44.05 39.64 36.67 33.00 0.73 13 8,000 450.00 583.33 0.30 0.50 0.60 36.41
VESSEL CAPACITY
0.90 3.20 0.73 0.90 0.90 0.90 27.00 35.00 0.90 1.44
47
Lampiran 29 PRODUCTIVITY ESTIMATION OF DUMP TRUCK HD465-7
MACHINE MODEL
ATTACHMENT
WORKING TYPE LOADER
: : : :
DUMP TRUCK HD465-7 OB BODY OVERBURDEN HAULING TO DISPOSAL AREA PC1250SP-7 C x 60 x E
HAULING
TP = (n x ct) + J/V1 + J/V2 + t1 + t2
DESCRIPTION
SYMBOL TP
VALUE 134.60 169.93 271.89 30.15 48.24 0.73 5.00 1000 366.67 500.00 0.37 0.50 0.70 7.76
ESTIMATION HAULING PRODUCTION
PRODUCTION PER TRIP
JOB EFFICIENCY LOADING AMOUNT HAULING DISTANCE HAULING SPEED RETURNING SPEED CYCLE TIME LOADER DUMPING TIME MANUVER TIME TOTAL CYCLE TIME CORRECTION FACTOR : BUCKET FACTOR (bf) : LOADER BUCKET CAPACITY (KB, lcm) : JOB EFFICIENCY : MACHINE AVAILABILITY FACTOR : TIME EFFICIENCY FACTOR : OPERATOR SKILL FACTOR : SPEED HAULING SPEED (km/hr) RETURNING SPEED (km/hr) MATERIAL CHARACTERISTIC MATERIAL DENSITY (Ton/LCM) SWELLING FACTOR (BCM - LCM) : : : :
0.90 6.70 0.73 0.90 0.90 0.90 22.00 30.00 1.60 1.26
48
Lampiran 30 PRODUCTIVITY ESTIMATION OF DUMP TRUCK HD785-5
MACHINE MODEL
ATTACHMENT
WORKING TYPE LOADER
: : : :
DUMP TRUCK HD785-5 OB BODY OVERBURDEN HAULING TO DISPOSAL AREA PC3000 C x 60 x E
HAULING
TP = (n x ct) + J/V1 + J/V2 + t1 + t2
DESCRIPTION
SYMBOL TP
VALUE 246.36 311.03 497.65 54.00 86.40 0.73 4.00 1000 366.67 500.00 0.42 0.50 0.70 7.59
ESTIMATION HAULING PRODUCTION
PRODUCTION PER TRIP
JOB EFFICIENCY LOADING AMOUNT HAULING DISTANCE HAULING SPEED RETURNING SPEED CYCLE TIME LOADER DUMPING TIME MANUVER TIME TOTAL CYCLE TIME CORRECTION FACTOR : BUCKET FACTOR (bf) : LOADER BUCKET CAPACITY (KB, lcm) : JOB EFFICIENCY : MACHINE AVAILABILITY FACTOR : TIME EFFICIENCY FACTOR : OPERATOR SKILL FACTOR : SPEED HAULING SPEED (km/hr) RETURNING SPEED (km/hr) MATERIAL CHARACTERISTIC MATERIAL DENSITY (Ton/LCM) SWELLING FACTOR (BCM - LCM) : : : :
0.90 15.00 0.73 0.90 0.90 0.90 22.00 30.00 1.60 1.26
49
Lampiran 31 PRODUCTIVITY ESTIMATION OF DUMP TRUCK HM400-1 MACHINE MODEL ATTACHMENT : : : : HM400-1 VESSEL COAL HAULING TO STOCKPILE PC800SE-7 C x 60 x E HAULING TP = (n x ct) + J/V1 + J/V2 + t1 + t2
WORKING TYPE
LOADER
SYMBOL TP
VALUE 94.12 112.94 158.12 19.35 27.09 0.73 5 1,000 366.67 500.00 0.33 0.50 0.60 7.49
VESSEL CAPACITY
0.90 4.30 0.73 0.90 0.90 0.90 22.00 30.00 1.40 1.20
50
Lampiran 32 PRODUCTIVITY ESTIMATION OF MOTOR GRADER GD825 MACHINE MODEL ATTACHMENT : GD825 : STANDARD BLADE : ROAD MAINTENANCE
WORKING TYPE
LEVELING & GRADING
KP =
V x Ew x 1000 x E n
DESCRIPTION ESTIMATION PRODUCTION WORKING SPEED BLADE LENGTH
SYMBOL KP V L
UNIT m2/hr km/hr m m m m m -
VALUE 4,374.0 6.00 4.90 3.46 0.20 10.00 2.00 5.00 2.00 0.73 0.73 0.90 0.90 0.90
EFFECTIVE BLADE LENGTH (45 deg) Le WIDTH OF OVERLAP EFFECTIVE WIDTH ROAD PASSES NUMBER OF TRIP EFFECTIVE WIDTH PER TRIP JOB EFFICIENCY JOB EFFICIENCY : MACHINE AVAILABILITY FACTOR: TIME EFFICIENCY FACTOR : OPERATOR SKILL FACTOR : Lo W n N Ew E
51
Lampiran 33 PRODUCTIVITY ESTIMATION OF MOTOR GRADER GD705A-4 MACHINE MODEL ATTACHMENT : GD705A-4 : STANDARD BLADE : ROAD MAINTENANCE
WORKING TYPE
LEVELING & GRADING
KP =
V x Ew x 1000 x E n
DESCRIPTION ESTIMATION PRODUCTION WORKING SPEED BLADE LENGTH
SYMBOL KP V L
UNIT m2/hr km/hr m m m m m -
VALUE 4,374.0 6.00 4.30 3.04 0.20 10.00 2.00 5.00 2.00 0.73 0.73 0.90 0.90 0.90
EFFECTIVE BLADE LENGTH (45 deg) Le WIDTH OF OVERLAP EFFECTIVE WIDTH ROAD PASSES NUMBER OF TRIP EFFECTIVE WIDTH PER TRIP JOB EFFICIENCY JOB EFFICIENCY : MACHINE AVAILABILITY FACTOR: TIME EFFICIENCY FACTOR : OPERATOR SKILL FACTOR : Lo W n N Ew E
52
Lampiran 34 PRODUCTIVITY ESTIMATION OF COMPACTOR BW211D-3 MACHINE MODEL ATTACHMENT : COMPACTOR BW211D-3 : VIBRATORY ROLLERS : COAL ROAD MAINTENANCE
WORKING TYPE
LEVELING & GRADING
KP =
V x Ew x 1000 x E n
DESCRIPTION ESTIMATION PRODUCTION WORKING SPEED DRUM WIDTH PASSES WIDTH OF ROAD NUMBER OF TRIP EFFECTIVE COMPACTING WIDTH PER TRIP WIDTH OF OVERLAP JOB EFFICIENCY JOB EFFICIENCY : MACHINE AVAILABILITY FACTOR: TIME EFFICIENCY FACTOR : OPERATOR SKILL FACTOR :
SYMBOL KP V w n W N Ew Lo E
UNIT m2/hr km/hr m m m m -
VALUE 7,290 5.00 2.13 1.00 10.0 5.00 2.00 0.10 0.73 0.73 0.90 0.90 0.90
53
ESTIMATION OF PRODUCTION CAPACITY FOR WA500-3
MACHINE MODEL ATTACHMENT WORKING TYPE
: WA500-3 : COAL BUCKET : LOADING COAL KB x bf x 60 x FK LOADING KP = (J/F + J/R)n + Z
DESCRIPTION
SYMBOL UNIT lcm/hr ton/hr m3 m m/min m/min min min
VALUE 39.99 37.19 8.0 0.73 200 78.17 156.33 0.2 7.88
ESTIMATION LOADING PRODUCTIONKP
BUCKET CAPACITY CORRECTION FACTOR LOADING DISTANCE FORWARD SPEED RETURN SPEED FIXED TIME CYCLE TIME
KB J F R Z CT
CORRECTION FACTOR : BUCKET FACTOR MACHINE AVAILABILITY FACTOR TIME EFFICIENCY FACTOR OPERATOR SKILL FACTOR FORWARD SPEED RETURN SPEED FORWARD SPEED FACTOR RETURN SPEED FACTOR MATERIAL CHARACTERISTIC MATERIAL DENSITY SWELLING FACTOR
: : : : : : : :
0.90 0.90 0.90 0.90 6.70 13.40 0.70 0.70
: :
0.93 1.30
54
LAMPIRAN C
OWNING AND OPERATING COST
55
Lampiran 35 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL ATTACHMENT : : : : : : Bulldozer D85ESS-2 Angle Blade M 175,500 (US$) LOCO JKT 52,650 (US$) 122,850 (US$)
OPERATING CONDITION
(L = Light, M = Medium, H = Hard) PRICE (EXCLUDED PPN) TRADE IN VALUE 30% NET DEPRECIATION VALUE 1. Owning Costs
: Net. Dep. Value 122,850 (US$) a. Depreciation : ---------------------------- : -----------------------: 6.14 US$/hr Dep. Period Hours 20,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.76 x 175,500 (US$) x 0.110 : ------------------------------------------------------------------------------: 2.43 US$/hr 6,000 hrs. Total Owning Costs 8.57 US$/hr
2. Operating Costs : a. Fuel : 24.50 lts/hr x 0.490 US$/ltr b. Engine oil : 0.080 lts/hr x 1.471 US$/ltr c. Transmission oil : 0.050 lts/hr x 1.471 US$/ltr d. Final drive oil : 0.060 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.030 lts/hr x 1.471 US$/ltr f . Grease : 0.020 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters h. Repair and Maintenance Cost Basic repair costx extended life multiplier 11.79 x 1.30 Wire rope price 0 US$ i. Wire rope costs : ------------------------ = ---------------------life time in hours 0 hours j. Operator's wage Total Operating Costs 3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS) Notes : n = economic life time (years) = life time in hours/annual use in hours r = trade in value = 30% interest = 10% Insurance = 1% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost = 25,000 Rp/kg
: : : : : : : :
12.01 0.12 0.07 0.09 0.04 0.05 0.16 12.54
US$/hr US$/hr US$/hr US$/hr US$/hr US$/hr US$/hr US$/hr
: : : : :
15.33 US$/hr 0.00 US$/hr 1.00 US$/hr 28.87 US$/hr 37.44 US$/hr 3.33 Years
56
Lampiran 36 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL ATTACHMENT : Bulldozer D85ESS-2 : Coal Blade : M : : : 175,500 (US$) LOCO JKT 52,650 (US$) 122,850 (US$)
OPERATING CONDITION
(L = Light, M = Medium, H = Hard) PRICE (EXCLUDED PPN) TRADE IN VALUE 30% NET DEPRECIATION VALUE 1. Owning Costs
: Net. Dep. Value 122,850 (US$) a. Depreciation : ---------------------------- : -----------------------: 6.14 US$/hr Dep. Period Hours 20,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.76 x 175,500 (US$) x 0.110 : ------------------------------------------------------------------------------: 2.43 US$/hr 6,000 hrs. Total Owning Costs 8.57 US$/hr
2. Operating Costs : a. Fuel : 24.50 lts/hr x 0.490 US$/ltr b. Engine oil : 0.080 lts/hr x 1.471 US$/ltr c. Transmission oil : 0.050 lts/hr x 1.471 US$/ltr d. Final drive oil : 0.060 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.030 lts/hr x 1.471 US$/ltr f . Grease : 0.020 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters h. Repair and Maintenance Cost Basic repair costx extended life multiplier 11.79 x 1.30 Wire rope price 0 US$ i. Wire rope costs : ------------------------ = ---------------------life time in hours 0 hours j. Operator's wage Total Operating Costs 3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS) Notes : n = economic life time (years) = life time in hours/annual use in hours r = trade in value = 30% interest = 10% Insurance = 1% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost = 25,000 Rp/kg
: : : : : : : :
12.01 0.12 0.07 0.09 0.04 0.05 0.16 12.54
: : : : :
57
Lampiran 37 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL : Bulldozer D155A-2 ATTACHMENT : Semi U Blade + G. Ripper OPERATING CONDITION : M (L = Light, M = Medium, H = Hard) PRICE (EXCLUDED PPN) : 380,400 (US$) TRADE IN VALUE 30% : 114,120 (US$) NET DEPRECIATION VALUE : 266,280 (US$) 1. Owning Costs : Net. Dep. Value 266,280 (US$) a. Depreciation : ---------------------------- : -----------------------: 17.75 US$/hr Dep. Period Hours 15,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.79 x 380,400 (US$) x 0.110 : ------------------------------------------------------------------------------- 5.51 US$/hr : 6,000 hrs. Total Owning Costs 23.26 US$/hr 2. Operating Costs : a. Fuel : 41.500 lts/hr x 0.490 US$/ltr b. Engine oil : 0.250 lts/hr x 1.471 US$/ltr c. Transmission oil 0.140 lts/hr : x 1.471 US$/ltr d. Final drive oil : 0.110 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.100 lts/hr x 1.471 US$/ltr f . Grease : 0.020 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters h. Repair and Maintenance Cost Basic repair costextended life multiplier x 16.00 x 1.10 Wire rope price 0 US$ i. Wire rope costs -----------------------: = ---------------------life time in hours 0 hours
Shank Shank Protec. Ripper Point
: : : : : : : :
20.34 0.37 0.21 0.16 0.15 0.05 0.44 21.72
: :
17.60 US$/hr 0.00 US$/hr
j. Special item cost : ----------- +---------------- +---------------- +life time life time life time 5114.7 222.9 118.10 ----------- +---------------- +---------------3500 450 30
: : : :
5.89 US$/hr 1.00 US$/hr 46.21 US$/hr 69.47 US$/hr 2.50 Years
k. Operator's wage Total Operating Costs 3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS) Notes : n = economic life time (years) = life time in hours/annual use in hours r = trade in value = = 10.00% 30% interest Insurance = 1 US$ = 10,200 (Rp) 1% Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost 25,000 Rp/kg =
58
US$/hr
US$/hr US$/hr
US$/hr US$/hr
US$/hr US$/hr US$/hr US$/hr
59
Lampiran 38 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL : Bulldozer D375A-5 ATTACHMENT : Semi U-Tiltdozer With Giant Ripper OPERATING CONDITION : M (L = Light, M = Medium, H = Hard) PRICE (EXCLUDED PPN) : 600,000 (US$) TRADE IN VALUE 30% : 180,000 (US$) NET DEPRECIATION VALUE : 420,000 (US$) 1. Owning Costs : Net. Dep. Value 420,000 (US$) a. Depreciation : ---------------------------: -----------------------: 23.33 US$/hr Dep. Period Hours 18,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.77 x 600,000 (US$) x 0.110 : ------------------------------------------------------------------------------: 8.43 US$/hr 6,000 hrs. Total Owning Costs 31.77 US$/hr 2. Operating Costs : a. Fuel : 62.500 lts/hr x 0.490 US$/ltr b. Engine oil : 0.230 lts/hr x 1.471 US$/ltr c. Transmission oil : 0.150 lts/hr x 1.471 US$/ltr d. Final drive oil : 0.070 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.060 lts/hr x 1.471 US$/ltr f . Grease : 0.020 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters h. Repair and Maintenance Cost Basic repair costextended life multiplier x 27.00 x 1.30 Wire rope price 0 US$ i. Wire rope costs -----------------------: = ---------------------life time in hours 0 hours
Shank Shank Protec. Ripper Point
: 30.64 US$/hr : 0.34 US$/hr : 0.22 US$/hr : 0.10 US$/hr : 0.09 US$/hr : 0.05 US$/hr : 0.38 US$/hr : 31.81 US$/hr
: 35.10 US$/hr : 0.00 US$/hr
j. Special item cost : ----------- +- ---------------- +---------------- +life time life time life time 6645.1 367.8 ### ----------- +- ---------------- +---------------3500 450 30
: 10.71 US$/hr : 1.00 US$/hr : 78.62 US$/hr : ### US$/hr 3.00 Years
k. Operator's wage Total Operating Costs 3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS) Notes : n = economic life time (years) = life time in hours/annual use in hours r = trade in value 30.00% interest = = 10.00% Insurance = 1.00% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost = 25,000 Rp/kg
60
Lampiran 39 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL ATTACHMENT : : : : : : Hydraulic Excavator PC200-7 Bucket M 92,000 (US$) Loco Jakarta 27,600 (US$) 64,400 (US$)
OPERATING CONDITION
(L=Light, M=Medium, H=Hard) PRICE (EXCLUDED PPN) TRADE IN VALUE 30% NET DEPRECIATION VALUE
1. OWNING COSTS : Net. Dep. Value 64,400 (US$) a. Depreciation : ----------------------------: -----------------------: 6.44 US$/hr Dep. Period Hours 10,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.86 x 92,000 (US$) x 0.11 : ------------------------------------------------------------------------------: 1.45 US$/hr 6,000 hrs. Total Owning Costs 7.89 US$/hr 2. OPERATING COSTS : a. Fuel : 13.40 lts/hr x 0.490 US$/ltr b. Engine oil : 0.050 lts/hr x 1.471 US$/ltr c. Transmission oil : 0.007 lts/hr x 1.471 US$/ltr d. Final drive oil : 0.005 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.030 lts/hr x 1.471 US$/ltr f . Grease : 0.070 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters h. Repair and Maintenance Cost Basic repair costx extended life multiplier 3.50 x 1.00 k. Operator's wage Total Operating Costs 3. TOTAL OWNING AND OPERATING COSTS ( O & O COSTS ) Notes : n = economic life time (years) = life time in hours/annual use in hours r = trade in value = 30% interest = 10.00% Insurance = 1.00% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost = 25,000 Rp/kg
: : : : : : : :
6.57 0.07 0.01 0.01 0.04 0.17 0.07 6.94
: : : :
61
Lampiran 40 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL ATTACHMENT : : : : : : Hydraulic Excavator PC300SE-7 Bucket M ### (US$) Loco Jakarta 53,400 (US$) ### (US$)
OPERATING CONDITION
1. OWNING COSTS : Net. Dep. Value ### (US$) a. Depreciation : ----------------------------: -----------------------: 12.46 US$/hr Dep. Period Hours 10,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.86 x ### (US$) x 0.11 : ------------------------------------------------------------------------------: 2.81 US$/hr 6,000 hrs. Total Owning Costs 15.27 US$/hr 2. OPERATING COSTS : a. Fuel : 23.10 lts/hr x 0.490 US$/ltr b. Engine oil : 0.070 lts/hr x 1.471 US$/ltr c. Transmission oil : 0.014 lts/hr x 1.471 US$/ltr d. Final drive oil : 0.010 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.040 lts/hr x 1.471 US$/ltr f . Grease : 0.100 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters h. Repair and Maintenance Cost Basic repair costx extended life multiplier 5.60 x 1.00 k. Operator's wage Total Operating Costs 3. TOTAL OWNING AND OPERATING COSTS ( O & O COSTS ) Notes : n = economic life time (years) = life time in hours/annual use in hours r = trade in value = 30% interest = 10.00% Insurance = 1.00% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost = 25,000 Rp/kg
: : : : : : : :
11.32 0.10 0.02 0.01 0.06 0.25 0.10 11.86
: : : :
62
Lampiran 41 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL ATTACHMENT : Hydraulic Excavator PC400LCSE-7 : Bucket : M : : : 270,000 (US$) Loco Jakarta 81,000 (US$) 189,000 (US$)
OPERATING CONDITION
1. OWNING COSTS : Net. Dep. Value 189,000 (US$) a. Depreciation : ----------------------------: -----------------------: 18.90 US$/hr Dep. Period Hours 10,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.86 x 270,000 (US$) x 0.11 : -------------------------------------------------------------------------------US$/hr : 4.26 6,000 hrs. Total Owning Costs 23.16 US$/hr 2. OPERATING COSTS : a. Fuel : 32.100 lts/hr x 0.490 b. Engine oil : 0.080 lts/hr x 1.471 c. Transmission oil : 0.027 lts/hr x 1.471 d. Final drive oil : 0.013 lts/hr x 1.471 e. Hydraulic oil : 0.050 lts/hr x 1.471 f . Grease : 0.120 kgs/hr x 2.451 g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters h. Repair and Maintenance Costs Basic repair costx extended life multiplier 8.00 x 1.20 i. Operator's wage Total Operating Costs
US$/ltr US$/ltr US$/ltr US$/ltr US$/ltr US$/kg
: : : : : : : :
15.74 0.12 0.04 0.02 0.07 0.29 0.13 16.40
: : :
3. TOTAL OWNING AND OPERATING COSTS ( O & O COSTS ) : Notes : n = economic life time (years) = life time in hours/annual use in hours r = trade in value = ### interest = 10.00% Insurance = 1.00% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost = 25,000 Rp/kg
63
Lampiran 42 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL : Hydraulic Excavator PC800SE-7 ATTACHMENT : Standard Bucket OPERATING CONDITION : M (L=Light, M=Medium, H=Hard) PRICE (EXCLUDED PPN) : 543,800 (US$) TRADE IN VALUE 30% : 163,140 (US$) NET DEPRECIATION VALUE : 380,660 (US$) 1. OWNING COSTS : Net. Dep. Value 380,660 (US$) a. Depreciation : ---------------------------: -----------------------: 19.03 US$/hr Dep. Period Hours 20,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.76 x 543,800 (US$) x 0.11 : ------------------------------------------------------------------------------: 7.53 US$/hr 6,000 hrs. Total Owning Costs 26.56 US$/hr 2. OPERATING COSTS : a. Fuel : 41.500 lts/hr x 0.490 US$/ltr b. Engine oil : 0.130 lts/hr x 1.471 US$/ltr c. Transmission oil 0.030 lts/hr : x 1.471 US$/ltr d. Final drive oil : 0.020 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.022 lts/hr x 1.471 US$/ltr f . Grease : 0.160 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters h. Repair and Maintenance Costs Basic repair costextended life multiplier x 14.25 x 1.20 Wire rope price 0 US$ i. Wire rope costs ------------------------ ---------------------: = life time in hours 0 hours price 0 US$ j. Special item cost : ------------------------ ---------------------= life time in hours 0 hours k. Operator's wage Total Operating Costs
: 17.10 US$/hr : 0.00 US$/hr
0.00 US$/hr
: 1.00 US$/hr : 39.28 US$/hr
3. TOTAL OWNING AND OPERATING COSTS ( O & O COSTS ) : 65.84 US$/hr Notes : n = economic life time (years) = life time in hours/annual use in hours 3.33 Years r = trade in value = ### interest = 10.00% Insurance = 1.00% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost 25,000 Rp/kg =
64
Lampiran 43 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL ATTACHMENT : : : Hydraulic Excavator PC1250SP-7 Standard Bucket M
OPERATING CONDITION
(L=Light, M=Medium, H=Hard) PRICE (EXCLUDED PPN) : ### (US$) TRADE IN VALUE 30% : ### (US$) NET DEPRECIATION VALUE : ### (US$) 1. OWNING COSTS : Net. Dep. Value ### (US$) a. Depreciation : ---------------------------- : -----------------------: 14.37 US$/hr Dep. Period Hours 35,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.71 x ### (US$) x 0.11 : ------------------------------------------------------------------------------: 9.35 US$/hr 6,000 hrs. Total Owning Costs 23.72 US$/hr 2. OPERATING COSTS : a. Fuel : 53.950 lts/hr x 0.490 US$/ltr b. Engine oil : 0.110 lts/hr x 1.471 US$/ltr c. Transmission oil : 0.050 lts/hr x 1.471 US$/ltr d. Final drive oil : 0.022 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.140 lts/hr x 1.471 US$/ltr f . Grease : 0.180 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters h. Repair and Maintenance Costs Basic repair costx extended life multiplier 18.75 x 1.40 Wire rope price 0 US$ i. Wire rope costs : ------------------------ = ---------------------life time in hours 0 hours price 0 US$ j. Special item cost : ------------------------ = ---------------------life time in hours 0 hours k. Operator's wage Total Operating Costs 3. TOTAL OWNING AND OPERATING COSTS ( O & O COSTS ) Notes : n = economic life time (years) = life time in hours/annual use in hours r = trade in value = 30% interest = 10.00% Insurance = 1% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost = 25,000 Rp/kg
: : : : : : : :
26.45 0.16 0.07 0.03 0.21 0.44 0.24 27.60
: :
26.25 US$/hr 0.00 US$/hr
: : : :
65
Lampiran 44 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL ATTACHMENT : PC3000 : Standard Bucket : M
OPERATING CONDITION
(L=Light, M=Medium, H=Hard) PRICE (EXCLUDED PPN) : ### (US$) TRADE IN VALUE 30% : 720,000 (US$) NET DEPRECIATION VALUE : ### (US$) 1. OWNING COSTS : Net. Dep. Value ### (US$) a. Depreciation : ---------------------------- -----------------------: : 48.00 US$/hr Dep. Period Hours 35,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.71 x ### (US$) x 0.11 : ------------------------------------------------------------------------------: 31.24 US$/hr 6,000 hrs. Total Owning Costs 79.24 US$/hr 2. OPERATING COSTS : a. Fuel : 172 lts/hr x 0.490 US$/ltr b. Engine oil : 0.800 lts/hr x 1.471 US$/ltr c. Transmission oil 0.530 lts/hr : x 1.471 US$/ltr d. Final drive oil : 0.100 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.140 lts/hr x 1.471 US$/ltr f . Grease : 0.035 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters h. Repair and Maintenance Costs Basic repair cost x extended life multiplier 37.00 x 1.40 Wire rope price 0 US$ i. Wire rope costs------------------------ = ---------------------: life time in hours 0 hours price 0 US$ j. Special item cost : ------------------------ = ---------------------life time in hours 0 hours k. Operator's wage Total Operating Costs
: 51.80 US$/hr : 0.00 US$/hr
: : :
0.00 US$/hr 1.00 US$/hr ### US$/hr
3. TOTAL OWNING AND OPERATING COSTS ( O & O COSTS ) : ### US$/hr Notes : n = economic life time (years) = life time in hours/annual use in hours Years 5.83 r = trade in value = 30% interest = 10.00% Insurance = (Rp) 1% 1 US$ = 10,200 Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost 25,000 Rp/kg =
66
Lampiran 45 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL ATTACHMENT : CWB520LDN : : 80,000 (US$) LOCO JKT : 3,200 (US$) : 23,040 (US$) : 53,760 (US$)
PRICE (EXCLUDE PPN)

TIRES PRICE (ESTIMATED) TRADE IN VALUE 30% NET DEPRECIATION VALUE 1. Owning Costs
: Net. Dep. Value 53,760 (US$) a. Depreciation : ----------------------------: -----------------------: 2.69 US$/hr Dep. Period Hours 20,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.76 x 80,000 (US$) x 0.110 : ------------------------------------------------------------------------------: 1.11 US$/hr 6,000 hrs. Total Owning Costs 3.80 US$/hr
2. Operating Costs : a. Fuel : 22.00 lts/hr x 0.490 US$/ltr b. Engine oil : 0.107 lts/hr x 1.471 US$/ltr c. Transmission oil : 0.019 lts/hr x 1.471 US$/ltr d. Differential g. oil : 0.032 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.010 lts/hr x 1.471 US$/ltr f . Grease : 0.001 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters h. Repair and Maintenance Cost Basic repair costx extended life multiplier 5.20 x 1.10 Est. Tires Price 3,200 US$ i. Tires : ------------------------ = ---------------------life time in hours 3,000 hours j. Operator's wage Total Operating Costs
: : : : : : : :
10.78 0.16 0.03 0.05 0.01 0.00 0.12 11.16
: : : :
3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS) : Notes : n = economic life time (years) = life time in hours/annual use in hours r = trade in value = ### interest = 10.00% Insurance = 1.00% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost = 25,000 Rp/kg
67
Lampiran 46 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL ATTACHMENT : P124CB6x4-360 : : ### (US$) Loco Jakarta : 4,500 (US$) : 31,650 (US$) : 73,850 (US$)
PRICE (EXCLUDE PPN)

: Net. Dep. Value 73,850 (US$) a. Depreciation : ----------------------------: -----------------------: 3.69 US$/hr Dep. Period Hours 20,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.76 x ### (US$) x 0.110 : ------------------------------------------------------------------------------: 1.52 US$/hr 6,000 hrs. Total Owning Costs 5.22 US$/hr
: : : : : : : :
9.71 0.06 0.01 0.01 0.01 0.02 0.05 9.87
: : : :
3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS) : Notes : n = economic life time (years) = life time in hours/annual use in hours r = trade in value = 30% interest = 10.00% Insurance = 1% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost = 25,000 Rp/kg
68
Lampiran 47 ESTIMATE OWNING AND OPERATING COSTS : Scania P124CB8x4-420 : Coal body PRICE (EXCLUDE PPN) : 125,000 (US$) TIRES PRICE -12 pcs(ESTIMATED) : 4,800 (US$) TRADE IN VALUE 30% : 36,060 (US$) NET DEPRECIATION VALUE : 88,940 (US$) 1. Owning Costs : Net. Dep. Value 88,940 (US$) a. Depreciation : ----------------------------: ----------------------: 3.71 Dep. Period Hours 24,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.74 x 125,000 (US$) x 0.11 : ------------------------------------------------------------------------------: 1.69 6,000 hrs. Total Owning Costs 5.40 0.04 2. Operating Costs : a. Fuel : 14.00 lts/hr x 0.490 US$/ltr : 6.86 b. Engine oil : 0.042 lts/hr x 1.471 US$/ltr : 0.06 c. Transmission oil : 0.006 lts/hr x 1.471 US$/ltr : 0.01 d. Differential gear oil 0.004 lts/hr : x 1.471 US$/ltr : 0.01 e. Hydraulic oil : 0.009 lts/hr x 1.471 US$/ltr : 0.01 f . Grease : 0.010 kgs/hr x 2.451 US$/kg : 0.02 g. Filter : 0.500 x (b+c+d+e) : 0.04 Sub total costs for fuel, lubricant, grease and filters : 7.02 e. Repair and Maintenance Cost Basic repair costx extended life multiplier 6.00 x 1.00 : 6.00 Wire rope price 0 US$ i. Wire rope costs : ------------------------ =---------------------: 0.00 life time in hours 0 hours price 0 US$ j. Special item cost ------------------------ =---------------------: : 0.00 life time in hours 0 hours Est. Tires Price 4,800 US$ - Tires : ------------------------ =---------------------: 1.60 life time in hours 3,000 hours k. Operator's wage : 1.00 Total Operating Costs : 15.62 3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS) Notes : n = economic life time (years) = life time in hours/annual use in hours r = trade in value = 30% interest = 10% Insurance = 1% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost = 25,000 Rp/kg : MACHINE MODEL ATTACHMENT
US$/hr
US$/hr US$/hr
US$/hr US$/hr
US$/hr
US$/hr US$/hr US$/hr
21.02 US$/hr 4.00 Years
69
Lampiran 48
ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL : Dump Truck HD465-7 ATTACHMENT : Standard Vessel OPERATING CONDITION : M (L=Light, M=Medium, H=Hard) PRICE (EXCLUDED PPN) : 480,000 (US$) LESS TIRES PRICE (ESTIMATED) : 17,898 (US$) TRADE IN VALUE 30% : 138,631 (US$) NET DEPRECIATION VALUE : 341,369 (US$) 1. Owning Costs : Net. Dep. Value 341,369 (US$) a. Depreciation : ---------------------------------------------------: 13.65 US$/hr : Dep. Period Hours 25,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.73 x 480,000 (US$) x 0.11 : ------------------------------------------------------------------------------: 6.46 US$/hr 6,000 hrs. Total Owning Costs 20.11 US$/hr 2. Operating Costs a. Fuel : 48.90 lts/hr : x 0.490 US$/ltr x 1.471 US$/ltr b. Engine oil : 0.260 lts/hr x 1.471 US$/ltr c. Transmission oil : 0.120 lts/hr x 1.471 US$/ltr d. Final drive oil : 0.030 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.120 lts/hr f . Grease : 0.020 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters
h. Repair and Maintenance Cost Basic repair costx extended life multiplier 1.20 9.25 x 0 US$ Wire rope price i. Wire rope costs : ------------------------= ----------------------
: : : : : : : :
23.97 0.38 0.18 0.04 0.18 0.05 0.39 25.19
11.10 US$/hr 0.00 US$/hr
0 hours 0 US$ price ------------------------= ---------------------j. Special item cost : life time in hours 0 hours Est. Tires Price 17,898 US$ - Tires : ------------------------= ---------------------life time in hours 2,500 hours
k. Operator's wage
life time in hours
0.00 US$/hr
:
: :
7.16 US$/hr
Total Operating Costs
1.00 US$/hr 44.45 US$/hr
3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS) : 64.56 US$/hr Notes : n = economic life time (years) = life time in hours/annual use in hours 4.17 Years r = trade in value = 30% interest = 10.00% Insurance = (Rp) 1% 1 US$ = 10,200
Local fuel cost Local oil cost = = 5,000 Rp/ltr 15,000 Rp/ltr 70
Local grease cost =
25,000 Rp/kg
71
Lampiran 49
ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL : Dump Truck HD785-5 ATTACHMENT : Standard OPERATING CONDITION : M (L=Light, M=Medium, H=Hard) PRICE (EXCLUDED PPN) : 725,000 (US$) LESS TIRES PRICE (ESTIMATED) : 34,800 (US$) TRADE IN VALUE 30% : 207,060 (US$) NET DEPRECIATION VALUE : 517,940 (US$) 1. Owning Costs : Net. Dep. Value 517,940 (US$) a. Depreciation : ---------------------------- -----------------------: : 12.95 US$/hr Dep. Period Hours 40,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.70 x 725,000 (US$) x 0.11 : ------------------------------------------------------------------------------: 9.34 US$/hr 6,000 hrs. Total Owning Costs 22.29 US$/hr 2. Operating Costs a. Fuel : 65.200 lts/hr : x 0.490 US$/ltr x 1.471 US$/ltr b. Engine oil : 0.260 lts/hr x 1.471 US$/ltr c. Transmission oil : 0.170 lts/hr x 1.471 US$/ltr d. Final drive oil : 0.060 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.200 lts/hr f . Grease : 0.030 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters
h. Repair and Maintenance Cost Basic repair costx extended life multiplier 1.40 11.25 x 0 US$ Wire rope price i. Wire rope costs : ------------------------ = ----------------------
: : : : : : : :
31.96 0.38 0.25 0.09 0.29 0.07 0.51 33.56
15.75 US$/hr 0.00 US$/hr
0 hours 0 US$ price ------------------------ = ---------------------j. Special item cost : life time in hours 0 hours Est. Tires Price 34,800 US$ - Tires : ------------------------ = ---------------------life time in hours 3,500 hours
k. Operator's wage
life time in hours
0.00 US$/hr
:
: :
9.94 US$/hr
1.00 US$/hr 60.25 US$/hr
3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS) : 82.54 US$/hr Notes : n = economic life time (years) = life time in hours/annual use in hours 6.67 Years r = trade in value = 30% interest = 10.00% Insurance = 1% 1 US$ = 10,200 (Rp)
Local grease cost =
25,000 Rp/kg
73
Lampiran 50
ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL : Articulated Dump Truck HM400-1 ATTACHMENT : Standard Vessel OPERATING CONDITION : M (L=Light, M=Medium, H=Hard) PRICE (EXCLUDED PPN) : ### (US$) LESS TIRES PRICE (ESTIMATED) : 19,200 (US$) TRADE IN VALUE 30% : 91,740 (US$) NET DEPRECIATION VALUE : ### (US$) 1. Owning Costs : Net. Dep. Value ### (US$) a. Depreciation : ---------------------------: 11.66 US$/hr : -----------------------Dep. Period Hours 20,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.76 x ### (US$) x 0.11 : ------------------------------------------------------------------------------: 4.50 US$/hr 6,000 hrs. Total Owning Costs 16.16 US$/hr 2. Operating Costs a. Fuel : 28.900 lts/hr : x 0.490 US$/ltr x 1.471 US$/ltr b. Engine oil : 0.104 lts/hr x 1.471 US$/ltr c. Transmission oil : 0.140 lts/hr x 1.471 US$/ltr d. Final drive oil : 0.027 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.098 lts/hr f . Grease : 0.020 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters
h. Repair and Maintenance Cost Basic repair costx extended life multiplier 1.05 7.00 x 0 US$ Wire rope price = i. Wire rope costs : ------------------------ ----------------------
7.35 US$/hr 0.00 US$/hr
0 hours 0 US$ price ------------------------ ---------------------= j. Special item cost : life time in hours 0 hours Est. Tires Price 19,200 US$ - Tires : ------------------------ ---------------------= life time in hours 2,500 hours
k. Operator's wage
life time in hours
0.00 US$/hr
7.68 US$/hr
: 1.00 US$/hr : 31.06 US$/hr
3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS): 47.22 US$/hr Notes : n = economic life time (years) = life time in hours/annual use in hours Years 3.33 r = trade in value = ### interest = 10.00% Insurance = 1.00% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr
74
Local grease cost 25,000 Rp/kg =
75
Lampiran 51
ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL : Motor Grader GD705A-2 ATTACHMENT : Standard Blade OPERATING CONDITION : M (L=Light, M=Medium, H=Hard) PRICE (EXCLUDED PPN) : 275,000 (US$) LESS TIRES PRICE (ESTIMATED) : 10,150 (US$) TRADE IN VALUE 30% : 79,455 (US$) NET DEPRECIATION VALUE : 195,545 (US$) 1. Owning Costs : Net. Dep. Value 195,545 (US$) a. Depreciation : ---------------------------------------------------: 13.04 US$/hr : Dep. Period Hours 15,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.79 x 275,000 (US$) x 0.11 : ------------------------------------------------------------------------------: 3.98 US$/hr 6,000 hrs. Total Owning Costs 17.02 US$/hr 2. Operating Costs a. Fuel : 22.500 lts/hr : x 0.490 US$/ltr x 1.471 US$/ltr b. Engine oil : 0.160 lts/hr x 1.471 US$/ltr c. Transmission oil : 0.040 lts/hr x 1.471 US$/ltr d. Final drive oil : 0.130 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.080 lts/hr f . Grease : 0.040 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters
h. Repair and Maintenance Cost Basic repair costx extended life multiplier 1.10 6.40 x 0 US$ Wire rope price i. Wire rope costs : ------------------------= ----------------------
: : : : : : : :
11.03 0.24 0.06 0.19 0.12 0.10 0.30 12.03
7.04 US$/hr 0.00 US$/hr
0 hours 0 US$ price ------------------------= ---------------------j. Special item cost : life time in hours 0 hours Est. Tires Price 10,150 US$ - Tires : ------------------------= ---------------------life time in hours 3,500 hours
k. Operator's wage
life time in hours
0.00 US$/hr
:
: :
2.90 US$/hr
1.00 US$/hr 22.97 US$/hr
3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS) : 39.99 US$/hr Notes : n = economic life time (years) = life time in hours/annual use in hours2.50 Years r = trade in value = 30% interest = 10.00% Insurance = (Rp) 1% 1 US$ = 10,200
Local grease cost =
25,000 Rp/kg
77
Lampiran 52
ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL : Motor Grader GD825A-2 ATTACHMENT : Standard Blade OPERATING CONDITION : M (L=Light, M=Medium, H=Hard) PRICE (EXCLUDED PPN) : 475,000 (US$) LESS TIRES PRICE (ESTIMATED) : 0 (US$) TRADE IN VALUE 30% : 142,500 (US$) NET DEPRECIATION VALUE : 332,500 (US$) 1. Owning Costs : Net. Dep. Value 332,500 (US$) a. Depreciation : ---------------------------- -----------------------: : 22.17 US$/hr Dep. Period Hours 15,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.79 x 475,000 (US$) x 0.11 : ------------------------------------------------------------------------------: 6.88 US$/hr 6,000 hrs. Total Owning Costs 29.05 US$/hr 2. Operating Costs a. Fuel : 30.000 lts/hr : x 0.490 US$/ltr x 1.471 US$/ltr b. Engine oil : 0.160 lts/hr x 1.471 US$/ltr c. Transmission oil : 0.040 lts/hr x 1.471 US$/ltr d. Final drive oil : 0.130 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.090 lts/hr f . Grease : 0.040 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters
h. Repair and Maintenance Cost Basic repair costx extended life multiplier 1.10 8.70 x 0 US$ Wire rope price i. Wire rope costs : ------------------------ = ----------------------
: : : : : : : :
14.71 0.24 0.06 0.19 0.13 0.10 0.31 15.73
9.57 US$/hr 0.00 US$/hr
0 hours 0 US$ price ------------------------ = ---------------------j. Special item cost : life time in hours 0 hours Est. Tires Price 13,400 US$ - Tires : ------------------------ = ---------------------life time in hours 3,500 hours
k. Operator's wage
life time in hours
0.00 US$/hr
:
: :
3.83 US$/hr
2.00 US$/hr 31.13 US$/hr
3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS) : 60.18 US$/hr Notes : n = economic life time (years) = life time in hours/annual use in hours 2.50 Years r = trade in value = 30% interest = 10.00% Insurance = (Rp) 1% 1 US$ = 10,200
Local grease cost =
25,000 Rp/kg
79
Lampiran 53 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL ATTACHMENT : : : : : : BW211D - 3 Single roller drum 72,000 (US$) LOCO JKT 2,500 (US$) 20,850 (US$) 48,650 (US$)
PRICE (EXCLUDE PPN)

: Net. Dep. Value 48,650 (US$) a. Depreciation : ---------------------------- : -----------------------: 3.24 US$/hr Dep. Period Hours 15,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.72 x 72,000 (US$) x 0.110 : ------------------------------------------------------------------------------- US$/hr : 1.90 3,000 hrs. Total Owning Costs 5.14 US$/hr
2. Operating Costs : a. Fuel : 11.50 lts/hr x 0.490 US$/ltr b. Engine oil : 0.090 lts/hr x 1.471 US$/ltr c. Transmission oil : 0.090 lts/hr x 1.471 US$/ltr d. Final drive oil : 0.030 lts/hr x 1.471 US$/ltr e. Hydraulic oil : 0.060 lts/hr x 1.471 US$/ltr f . Grease : 0.020 kgs/hr x 2.451 US$/kg g. Filter : 0.500 x (b+c+d+e) Sub total costs for fuel, lubricant, grease and filters h. Repair and Maintenance Cost Basic repair cost x extended life multiplier 4.00 x 1.10 Est. Tires Price 2,500 US$ i. Tires : ------------------------ = ---------------------life time in hours 5,000 hours j. Operator's wage Total Operating Costs 3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS) Notes : n = economic life time (years) = life time in hours/annual use in hours r = trade in value = 30.00% interest = 10.00% Insurance = 1.00% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost = 25,000 Rp/kg
: : : : : : : :
5.64 0.13 0.13 0.04 0.09 0.05 0.20 6.28
: : : : :
80
Lampiran 54 ESTIMATE OWNING AND OPERATING COSTS MACHINE MODEL ATTACHMENT : CWB520LDN : Water Tank : ### (US$) LOCO JKT : 1,760 (US$) : 30,972 (US$) : 72,268 (US$)
PRICE (EXCLUDE PPN)

: Net. Dep. Value 72,268 (US$) a. Depreciation : ----------------------------: -----------------------: 3.61 US$/hr Dep. Period Hours 20,000 (hours) ( n-1 )( 1-r ) 1 - ------------------ x Price before VAT x (I + I) 2n b. Int. & Ins : ------------------------------------------------------------Annual use in hours 0.70 x ### (US$) x 0.110 : ------------------------------------------------------------------------------: 2.70 US$/hr 3,000 hrs. Total Owning Costs 6.32 US$/hr
: : : : : : : :
7.35 0.16 0.03 0.05 0.01 0.00 0.12 7.73
: : : :
3. TOTAL OWNING AND OPERATING COSTS (O & O COSTS) : Notes : n = economic life time (years) = life time in hours/annual use in hours r = trade in value = 30.0% interest = 10.0% Insurance = 1.00% 1 US$ = 10,200 (Rp) Local fuel cost = 5,000 Rp/ltr Local oil cost = 15,000 Rp/ltr Local grease cost = 25,000 Rp/kg
81
DATA AND ASSUMPTION FOR OWNING AND OPERATING COST No Item Unit Value 6,000 1 30% 1% 5,000 15,000 25,000 10% 10,200
1 Jam kerja Alat jam/tahun 2 Operator's wage US$/hr 3 Trade in value 4 Insurance 5 Fuel Cost Rp 6 Oil cost Rp 7 Grease Rp 8 Interest 9 Kurs 1 $ Rp
Asumsi harga fuel, oil, dan grease sudah termasuk biaya transport ke lokasi proyek.
82
SPEED ANALISYS CWB520LDN

HAULING OB Condition Section Front LOADED 450 A 450 Stockpile Total (m) 900 3 3.5 6.5 38 0.6 22.8 0.020 0.039 22.8 2 3.5 5.5 38 0.6 22.8 0.020 Distance Grade Rolling Res.Total Res.Speed/section Speed Speed (m) (%) (%) (%) (km/hour) Factor (km/hour) Time taken (hrs)
Total elapsed time (hrs) Average Speed (km/hr)
Front 450 EMPTY A 450 Stockpile Total (m) 900 -2 3.5 2 50 0.7 35 0.013 0.026 35.0 -3 3.5 0 50 0.7 35 0.013
Total elapsed time (hrs) Kecepatan rata-rata (km/hr)
HAULING COAL Condition Section Front LOADED 15,000 A 15,000 Stockpile Total (m) 30,000 0 2.5 2.5 50 0.6 30 0.500 1.056 28.4 2 2.5 4.5 45 0.6 27 0.556 Distance Grade Rolling Res.Total Res.Speed/section Speed Speed (m) (%) (%) (%) (km/hour) Factor (km/hour) Time taken (hrs)
Front 15,000 EMPTY A 15,000 Stockpile Total (m) 30,000 -2 2.5 0.5 75 0.7 52.5 0.286 0.571 52.5 0 2.5 2.5 75 0.7 52.5 0.286
83
SPEED ANALISYS P124CB6x4-360

HAULING OB Condition Section Front LOADED 450 A 450 Stockpile Total (m) 900 3 3.5 6.5 38 0.6 22.8 0.020 0.039 22.8 2 3.5 5.5 38 0.6 22.8 0.020 Distance Grade Rolling Res.Total Res.Speed/section Speed Speed (m) (%) (%) (%) (km/hour) Factor (km/hour) Time taken (hrs)
Front 450 EMPTY A 450 Stockpile Total (m) 900 -2 3.5 2 45 0.7 31.5 0.014 0.029 31.5 -3 3.5 0 45 0.7 31.5 0.014
HAULING COAL Condition Section Front LOADED 15,000 A 15,000 Stockpile Total (m) 30,000 0 2.5 2.5 45 0.6 27 0.556 1.111 27.0 2 2.5 4.5 45 0.6 27 0.556 Distance Grade Rolling Res.Total Res.Speed/section Speed Speed (m) (%) (%) (%) (km/hour) Factor (km/hour) Time taken (hrs)
Front 15,000 EMPTY A 15,000 Stockpile Total (m) 30,000 -2 2.5 0.5 50 0.7 35 0.429 0.857 35.0 0 2.5 2.5 50 0.7 35 0.429
84
DATA & ASSUMPTION

Target Produksi Coal 1,000,000 (ton/yr ) (tahun 1 - 2) 2,000,000 (ton/yr ) (tahun 3 - 4) ### (bcm/yr )(tahun 1 - 2) ### (bcm/yr )(tahun 3 - 4) 1 10
Over Burden
Striping Ratio Kondisi kerja Jumlah Shift Jam kerja efektif
2 shift/hari 10 jam/shift 20 jam/hari Hari operasi 25 hari/bulan Hari kerja 300 hari/tahun Jam operasi alat 6000 jam/tahun 500 jam/bulan Jam kerja alat support (Road maintenance, land clearing, front preparation) 250 jam/bulan Jam kerja Coal Cleaning 250 jam/bulan Jarak Angkut Front - OB to disposal 1,000 Front - Coal to crusher (Port) 8,000
m m
Target dozing - spreading overburden : 50 % dari total target overburden.
85
DATA AND RELEVAN ASSUMPTION FOR PRODUCTIVITY CALCULATION
Bucket Factor OB Blade Factor OB Fill Factor OB Distance Dozing Availability Machine Availability Time efficiency Operator Skill factor Material Density OB Coal Road Assumption
0.9
0.9
0.9
15
0.9 0.9 0.9 Swell Factor 1.26 1.44
LCM 1.60 0.90
BCM 2.02 1.30
Lebar Dump Truck Lebar Badan Jalan Eff.
Unit m m
HD465-7 Nissan 3 4.65 10 16.28
86

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RECAPITULATION OF PRODUCTIVITY COAL MINING

APPLICATION ENGINEERING DEPARTMENT MARKETING DIVISION PT UNITED TRACTORS Tbk

TEAM AED-PT UNITED TRACTORS Tbk

TEAM AED-PT UNITED TRACTORS Tbk

3. Jarak angkut Overburden Batubara

1,000 8,000 20 25 500 300 6000 3000

TEAM AED-PT UNITED TRACTORS Tbk

Tabel 1. HEAVY EQUIPMENTS ALTERNATIVES

TOP SOIL REMOVAL

TEAM AED-PT UNITED TRACTORS Tbk

PERHITUNGAN OPTIMUM FLEET RECOMMENDATION (OFR)

TEAM AED-PT UNITED TRACTORS Tbk

TEAM AED-PT UNITED TRACTORS Tbk

NUMBER OF REQUIRED MACHINE

Production Target year 1 year 3

- Front Preparation TOP SOIL REMOVAL - Loading - Hauling to Disposal

D85ESS-2 PC800SE-7 HM400-1

444.69 569.76 134.60 400.04

9,000,000 9,000,000 9,000,000

### ### ###

3.37 2.63 11.14 1.87

6.75 5.27 22.29 3.75

TEAM AED-PT UNITED TRACTORS Tbk

Number of Unit Actual 2 mio 3 1 4

TEAM AED-PT UNITED TRACTORS Tbk

NUMBER OF REQUIRED MACHINE ROAD MAINTENANCE OVERBURDEN REMOVAL ROAD

Effective Working hours

Machine Model GD705A-4

Productio n Capacity m2/hour 4,374.00

Production Target year 1 year 3 - 4

Number of Unit Theoritical 1 mio 2 mio 0.91 2 1.83 3

Number of Unit Actual 1 mio 1 2

- Grading - Dust suppression

m2/year 12,000,000 24,000,000

Liter CWB520LDN W/T 20,000.00

TEAM AED-PT UNITED TRACTORS Tbk

Number of Unit Actual 2 mio 2 3

TEAM AED-PT UNITED TRACTORS Tbk

PRODUCTION ACHIEVEMENT OVERBURDEN REMOVAL

Machine Model D85ESS-2

Achievement (bcm year 1 - 2 model

- Front Preparation TOP SOIL REMOVAL - Loading - Hauling to Disposal

2,000,000 4,000,000 2,621,061

PC400LCSE-7 315.09 HM400-1 95.77

1,600,000 2,064,484 1,600,000 1,254,913

444.69 264.60 569.76 134.60 400.04

7,200,000 14,400,000 2,913,582 3,467,333

7,200,000 14,400,000 7,466,158 7,200,000 14,400,000 7,936,983 3,600,000 7,200,000 5,242,121

TEAM AED-PT UNITED TRACTORS Tbk

Achievement (bcm/year) year 1 - 2 year 3 - 4 fleet model fleet 5,242,121

14,932,315 16450279 14,992,080 7,863,182

6,318 5,944 4,500

6318 6293 5999

TEAM AED-PT UNITED TRACTORS Tbk

PRODUCTION COST OVERBURDEN REMOVAL

D375A-5 PC1250SP-7 HD465-7 D85ESS-2

31.77 23.72 20.11 8.57

78.62 54.85 44.45 28.87

GD705A-4 CWB520LDN W/T

TEAM AED-PT UNITED TRACTORS Tbk

O&O Cost US$/hr 37.44

Total Cost year 1 - 2 year 3 - 4

Production Achievement year 1 - 2 year 3 - 4