DAFTAR ISI

Halaman
KATA PENGANTAR ......................................................................................... i
DAFTAR ISI ........................................................................................................ iii
DAFTAR TABEL ............................................................................................... vii
DAFTAR GAMBAR ..........................................................................................viii
DAFTAR LAMPIRAN ....................................................................................... x
INTISARI ............................................................................................................ xi
BAB I PENDAHULUAN .................................................................................... 1
BAB II TINJAUAN UMUM .............................................................................. 4
2.1. Sejarah Singkat Perusahaan ........................................................................... 4
2.2. Sejarah Perkembangan Perusahaan ................................................................ 4
2.3. Lokasi Pabrik ................................................................................................. 5
2.4. Tata Letak Pabrik ........................................................................................... 5
2.5. Tata Letak Alat ............................................................................................... 5
2.6. Struktur Organisasi ........................................................................................ 5
2.7. Ketenagakerjaan ............................................................................................. 7
2.7.1. Jumlah Tenaga Kerja .............................................................................. 7
2.7.2. Waktu Kerja ........................................................................................... 7
2.7.3. Upah Karyawan ...................................................................................... 8
2.8. Pemasaran Produk .......................................................................................... 8
2.9. Rencana Pengembangan Perusahaan ............................................................. 8
BAB III PROSES PENGOLAHAN ................................................................... 13
3.1. Bahan Baku .................................................................................................... 13
3.1.1. Bahan Baku Utama ................................................................................. 13
3.1.2. Bahan Baku Penunjang .......................................................................... 15
3.1.2.1. Air ................................................................................................... 15

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3.1.2.2. Bahan Penggumpal ......................................................................... 15

3.1.2.3. Soda Kue......................................................................................... 16
3.1.2.4. Bumbu-bumbu Perasa ..................................................................... 17
3.2. Proses Pengolahan ........................................................................................ 18
3.2.1. Penimbangan .......................................................................................... 18
3.2.2. Pencucian................................................................................................ 18
3.2.3. Perendaman I .......................................................................................... 19
3.2.4. Penirisan ................................................................................................. 19
3.2.5. Penggilingan I......................................................................................... 19
3.2.6. Perebusan................................................................................................ 20
3.2.7. Penyaringan ............................................................................................ 20
3.2.8. Penggumpalan ........................................................................................ 20
3.2.9. Pencetakan I ........................................................................................... 21
3.2.10. Perendaman II....................................................................................... 21
3.2.11. Pengepresan .......................................................................................... 22
3.2.12. Penggilingan II ..................................................................................... 22
3.2.13. Pencampuran ........................................................................................ 22
3.2.14. Pencetakan II ........................................................................................ 23
3.2.15. Pengemasan .......................................................................................... 23
3.3. Diagram Alir Proses..................................................................................... 23
3.4. Flow Sheet Proses ......................................................................................... 26
BAB IV SPESIFIKASI ALAT ........................................................................... 27
4.1. Alat-alat Proses............................................................................................. 27
4.1.1. Pencucian................................................................................................ 27
4.1.2. Perendaman I .......................................................................................... 29
4.1.3. Penirisan ................................................................................................. 31
4.1.4. Penggilingan Kedelai ............................................................................. 33
4.1.5. Perebusan................................................................................................ 35
4.1.6. Penyaringan ............................................................................................ 37

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4.1.7. Penggumpalan ........................................................................................ 40

4.1.8. Pencetakan .............................................................................................. 42
4.1.9. Perendaman II......................................................................................... 44
4.1.10. Penggilingan Tahu ................................................................................ 46
4.2. Alat-alat Penunjang Proses ......................................................................... 48
4.2.1. Penimbangan .......................................................................................... 48
4.2.2. Kain Blacu .............................................................................................. 50
4.2.3. Sendok Tahu ........................................................................................... 52
4.2.4. Papan Kayu............................................................................................. 54
4.2.5. Penutup Pencetakan ................................................................................ 56
4.2.6. Batu Pengepres Pencetakan .................................................................... 58
4.2.7. Karung Plastik ........................................................................................ 60
4.2.8. Batu Pengepresan ................................................................................... 62
4.2.9. Wadah Penampungan Tahu Setelah Penggilingan ................................. 64
4.2.10. Meja Penggilingan Tahu ...................................................................... 66
4.2.11. Wadah Penyimpanan Tahu Bulat ......................................................... 68
BAB V SARANA PENUNJANG PRODUKSI ................................................. 70
5.1. Sumber Air ................................................................................................... 70
5.2. Sumber Energi .............................................................................................. 71
5.3. Bahan Pengemas .......................................................................................... 71
5.4. Transportasi ................................................................................................. 71
BAB VI SANITASI DAN PENANGANAN LIMBAH .................................... 72
6.1. Sanitasi Lingkungan Kerja ......................................................................... 72
6.2. Sanitasi Peralatan ........................................................................................ 72
6.3. Higiene Pekerja ............................................................................................ 73
6.4. Penanganan Limbah Produksi ................................................................... 73
BAB VII PENGAWASAN MUTU .................................................................... 74

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7.1. Pengawasan Mutu Bahan Baku .................................................................. 74

7.2. Pengawasan Mutu Selama Proses .............................................................. 75
7.3. Pengawasan Mutu Produk .......................................................................... 75
BAB VIII TUGAS KHUSUS .............................................................................. 76
8.1. Bentuk Tugas Khusus .................................................................................. 76
8.2. Perumusan Masalah .................................................................................... 76
8.3. Metode Pengujian ........................................................................................ 76
8.4. Hasil Pengujian ............................................................................................ 78
BAB IX PEMBAHASAN.................................................................................... 79
9.1. Bahan Baku .................................................................................................. 79
9.1.1. Bahan Baku Utama ................................................................................. 79
9.1.2. Bahan Baku Penunjang .......................................................................... 81
9.2. Proses Pengolahan ........................................................................................ 83
9.3. Produk Akhir................................................................................................ 87
9.4. Tugas Khusus ............................................................................................... 87
BAB X KESIMPULAN DAN SARAN .............................................................. 93
10.1. Kesimpulan ................................................................................................. 93
10.2. Saran ........................................................................................................... 94
DAFTAR PUSTAKA
LAMPIRAN

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