kapasitas produksi

operasi pabrik
produksi per hari
produksi per jam
komposisi umpan CPO
trigliserida
alb
air
impuritis

275000
300
916666.7
38194.44

0.9475
0.05
0.002
0.0005
1

komponen impuritis
phospatida
karoten
aldehid
impuritis sisa

0.39
0.195
0.415
0.61

komponen produk
olein
stearin

0.724
0.231

ton/tahun
hari
kg
kg
basis
CPO yang dibutuhkan

724 kg/jam
231 kg/jam

1000 kg/jam
52754.76 kg/jam

F3
H3PO4
air

39.56606814
0.85
0.15

F2

52754.75752

mixer

2
trigliserida
alb
air
impuritis

0.9475
0.05
0.002
0.0005
Neraca massa total

F2+F3=F4
F4

komponen
trigliserida
alb
air
impuritis
H3PO4

52794.32359
Neraca massa komponen
masuk
keluar
F2*W2tri
F4*W4tri
49985.13275 W4tri
F2*W2alb
F4*W4alb
2637.737876 W4alb
F3*W3air + F2*W2airF4*W4air
111.4444253 W4air
F2*W2imp
F4*W4imp
26.37737876 W4imp
F3*W3 h3po4
F4*W4 h3po4
33.63115792 W4 h3po4

5.93491
0.94679
105.5095
0.049963
0.002111
0.0005
0.000637

F4

52794.32359

F4

52794.32359

H3PO4
trigliserida
alb
air
impuritis

0.000637022
0.946789908
0.049962528
0.002110917
0.000499625

H3PO4
trigliserida
alb
air
impuritis

0.000637022
0.946789908
0.049962528
0.002110917
0.000499625

Neraca massa total

F4 = F5
F5
52794.32359

komponen
trigliserida
alb
air
impuritis

Neraca massa komponen

masuk
F4*W4tri
49985.13275
F4*W4alb
2637.737876
F4*W4air
111.4444253
F2*W2imp
26.37737876

F5

degumming tank

gum
Neraca massa komponen
keluar
F5*W5tri
W5tri
F5*W5alb
W5alb
F5*W5air
W5air
Fimp*0,61
W5imp
gum

5
trigliserida
alb
air
impuritis
gum

0.000195

phospatid
0.946789908
0.049962528
0.002110917
16.09020104
0.000304771
43.91833564

0.39

F6
kaolin
air

6330.570902
0.85
0.15

F5

52794.32359

trigliserida
alb
air
impuritis
gum

0.946789908
0.049962528
0.002110917
0.000304771
0.000831876

52794.32359
0.946789908
0.049962528
0.002110917
0.000304771
0.000831876

Neraca massa total

F5 + F6 =F7
F7
59124.89449

komponen
trigliserida
alb
air
impuritis
gum
kaolin
air

Neraca massa komponen

masuk
keluar
F5*W5tri
F7*W7tri
49985.13275
49985.13275 W7tri
0.845416016
F5*W5alb
F7*W7alb
2637.737876
2637.737876 W7alb
0.044612982
F5*W5air
F7*W7air
1061.030061
111.4444253 W7air
0.017945572
F5*W5imp
Fimp
16.09017958
16.09020104 W7imp
0.000272139
F5*W5gum
F7*W7gum 43.91833564
43.91833564 w 7 gum
0.000742806
F6*W6kao
spent earth 5380.985288
5380.985267
0.091010484
f6*W6air
949.5856354

F7

59124.89449

trigliserida
alb
air
impuritis
gum
spent earth
total

0.845416016
0.044612982
0.017945572
0.000272139
0.000742806
0.091010484
1

7
bleacher

karoten
keroten di impuritis
keroten berkurang
efisiensi kaolin pada 1.2%

0.195 dari impuritis

5.94304E-05
2.14603E-05
36.11%

F8

59124.89449

trigliserida
alb
air
impuritis
gum
spent earth

0.845416016
0.044612982
0.017945572
0.000272139
0.000742806
0.091010484
1

Neraca massa total

F8 = F9+F10
59124.89449
F9
54513.72641
F10
4611.168081
Neraca massa komponen
komponen
masuk
trigliserida
49985.13275
0.845416016
alb
2637.737876
0.004060249
air
1061.030061
0.017945572
impuritis
16.09017958
0.000272139
5380.985288
0.091010484
spent earth

59124.89

gum

43.91833564
0.000742806

F10

keluar
49985.13275
0.916927461
2637.737876
0.048386673
1061.030061
0.019463539
16.09017958
0.000295158
807.1477933
0.014806322
4573.837495
0.99190431
6.587750345
0.000120846
37.33058529
0.00809569

F9

54513.72641

niagara filter

4611.168

trigliserida
alb
air
impuritis
gum
spent earth
total

1
0

spent earth
gum
total

0.991904
0.008096
1

efisiensi asumsi
85%

59124.89449

54513.73
9
10
9
10

aliran 9
aliran 10
total

54513.7264
4611.16808
59124.8945

0.916927461
0.048386673
0.019463539
0.000295158
0.000120846
0.013651573
0.998845251

F9

54513.72641

trigliserida
alb
air
impuritis
gum
spent earth

0.916927461
0.048386673
0.019463539
0.000295158
0.000120846
0.013651573

54450.77671

Neraca massa total

F9 = F1+F12 54513.72641
F11
53683.90069
F12
766.8760271
Neraca massa komponen
komponen masuk
keluar
trigliserida
49985.13275
49985.13275
0.916927461
0.931100984
alb
2637.737876
2637.737876
0.048386673
0.049134617
air
1061.030061
1061.030061
0.019463539
0.0197644
impuritis
16.09017958
16.09017958
0.000295158
0.020981461
744.1980972
0
0.013651573
0
spent earth
744.1980972
0.970428167
6.587750345
0
0.000120846
0
gum
6.587750345
0.008590372
total

F11

53683.9007

polishing filter
trigliserida
alb
air

F12

766.8760271

12
impuritis
0.020981
spent earth
0.970428
gum
0.00859
total
1
efisiensi asumsi
100%

11
12
11
12

aliran 11
aliran 12
54450.77671

53683.9
766.876

11
0.931100984
0.049134617
0.0197644

F11

53683.90069

trigliserida
alb
air

0.931100984
0.049134617
0.0197644

1
1
Neraca massa total
F11= F13+F14 53683.90069
F13
F14
Neraca massa komponen
komponen
masuk
keluar
trigliserida
49985.13275
49985.13275
0.931100984
0.933122909
alb
2637.737876
2521.413636
0.049134617
0.047069772
air
1061.030061
1061.030061
0.0197644
0.019807319

14

alb

1
116.3242

F13

11
deodorizer

massa komponen
keluar
49985.13275
0.933122909
2521.413636
0.047069772
1061.030061
0.019807319

14
116.3242

aliran 13
53567.58
aliran 14
116.3242
53683.9
13
14

53567.5764
trigliserida
alb
air

13
0.933123
0.04707
0.019807

F13

trigliserida
alb
air

Neraca massa total

F11= F13+F14 53567.57645
F13
F14
Neraca massa komponen
komponen
masuk
trigliserida
49985.13275
0.933122909
alb
2521.413636
0.047069772
air
1061.030061
0.019807319

53567.57645

15
polishing filter

0.933122909
0.047069772
0.019807319

17
alb
air

Neraca massa komponen

keluar16
49985.13275
0.933122909
2521.413636
0.047069772

17

14
111.1943

aliran 13
52506.55
aliran 14
111.1943
52617.74

F16

53567.57645

trigliserida
alb
air

0.933122909
0.047069772
0.019807319

16

F18

53567.58

18
trigliserida
alb
air

0.933123
0.04707
0.019807

crystallizer

F19

53567.58

19
trigliserida
alb
air

0.933123
0.04707
0.019807

F19

53567.58

19
trigliserida
alb
air

0.933123
0.04707
0.019807

F21

F20

20
olein
alb
air

membran filter

21

stearin
alb
air

komposisi
trigliserida
alb
air
impuritis
H3PO4
Bleaching Earth
Gum

F2
F3
F4
F5
F6
49985.13
0 49985.13 49985.13
0
2637.738
0 2637.738 2637.738
0
105.5095 5.93491 111.4444 111.4444 949.5856
26.37738
0 26.37738 16.0902
0
0 33.63116 33.63116
0
0
0
0
0
5380.985
0
0
0 43.91834
0

F7
49985.13
2637.738
1061.03
16.09018
0
5380.985
43.91834

F8
49985.13
2637.738
1061.03
16.09018
0
5380.985
43.91834

F9
F10
F11
49985.13
0
2637.738
0
1061.03
0
16.09018
0
0
0
807.1478 4573.837
6.58775 37.33059

F12

F13

F14

F15

F16

F17

F18

F19

F20