DAFTAR ISI

Halaman
DAFTAR ISI................................................................................................................ i
DAFTAR TABEL ........................................................................................................ iii
DAFTAR GAMBAR ................................................................................................... vi

ANALISA PRODUK
1.

Deskripsi Produk .................................................................................................. 1

2.

Spesifikasi ............................................................................................................ 1

3.

Bill of Material Tree ............................................................................................ 2

4.

Bill of Material Table/Part List ............................................................................. 3

ANALISA PROSES
1.

Identifikasi Kebutuhan Proses ............................................................................. 5

2.

Route Sheet .......................................................................................................... 10

3.

Assembly Chart..................................................................................................... 11

4.

Process FlowChart ............................................................................................... 12

5.

Operation Process Chart ...................................................................................... 13

6.

Flow Process Chart ............................................................................................... 16

PERHITUNGAN JENIS DAN JUMLAH MESIN BERDASARKAN TARGET

PRODUKSI
1.

Jumlah Mesin ....................................................................................................... 19

PENENTUAN JUMLAH STASIUN KERJA ........................................................ 23

PENENTUAN POLA ALIRAN PEMINDAHAN BAHAN .................................. 27

MATERIAL HANDLING......................................................................................... 28

PENENTUAN JUMLAH TENAGA KERJA

1.

Lantai Produksi .................................................................................................... 30

2.

Gudang ................................................................................................................. 33

3.

Kantor .................................................................................................................. 35

PENENTUAN KEBUTUHAN RUANG ................................................................. 43

PENENTUAN KEBUTUHAN LUAS AREA

1.

Kebutuhan Luas Area Tiap Workstations Pada Produksi Headset ....................... 45

2.

Kebutuhan Luas Area Tiap Workstations Pada Produksi Microphone ............... 45

3.

Kebutuhan Luas Area Gudang ............................................................................. 45

4.

Kebutuhan Luas Area Kantor .............................................................................. 46

5.

Kebutuhan Luas Area Ruang Penunjang ............................................................. 46

ACTIVITY RELATIONSHIP CHART .................................................................. 48

ACTIVITY RELATIONSHIP DIAGRAM ............................................................. 50

SPACE RELATIONSHIP DIAGRAM .................................................................... 52

PEMBUATAN RANCANGAN LAYOUT AWAL ................................................. 53

PEMBENTUKAN ALTERNATIF LAYOUT DAN EVALUASI

1.

Blocplan ................................................................................................................ 54

2.

Penyesuaian Layout Terpilih ............................................................................... 45

3.

Analisis Aisle Layout Terpilih ............................................................................. 45

PEMILIHAN LOKASI
1.

Penentuan Kriteria Pemilihan ............................................................................... 62

2.

Penentuan Alternatif Lokasi ................................................................................ 62

3.

Penentuan Metode Pemilihan Lokasi ................................................................... 62

4.

Pemilihan Lokasi .................................................................................................. 63

KESIMPULAN .......................................................................................................... 64

LAMPIRAN
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DAFTAR TABEL
Halaman

ANALISA PRODUK
1.

Part List Headset ................................................................................................... 3

2.

Part List Microphone ............................................................................................ 4

ANALISA PROSES
3.

Route Sheet Headset ............................................................................................. 10

4.

Route Sheet Microphone ...................................................................................... 10

5.

FPC Headset ......................................................................................................... 16

6.

FPC Microphone ................................................................................................... 17

PERHITUNGAN JENIS DAN JUMLAH MESIN BERDASARKAN TARGET

PRODUKSI
7.

Jenis Mesin ........................................................................................................... 18

8.

Data Waktu Proses Headset .................................................................................. 19

9.

Efisiensi Mesin Pembuat Headset......................................................................... 19

10. Jumlah Produksi Headset ...................................................................................... 20

11. Jumlah Mesin Proses Pembuatan Headset ............................................................ 20
12. Data Waktu Proses Microphone ........................................................................... 21
13. Efisiensi Mesin Pembuat Microphone .................................................................. 21
14. Jumlah Produksi Microphone ............................................................................... 21
15. Jumlah Mesin Proses Pembuatan Microphone ..................................................... 22
16. Jenis Mesin Total .................................................................................................. 22

PENENTUAN JUMLAH STASIUN KERJA

17. Proses Produksi Headset ....................................................................................... 24
18. Proses Produksi Microphone ................................................................................ 25

MATERIAL HANDLING
19. Material Handling ................................................................................................. 28

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20. Penyimpanan Material .......................................................................................... 29

PENENTUAN JUMLAH TENAGA KERJA

21. Man Machine Chart Mencetak Earcup ................................................................. 30
22. Man Machine Chart Pembuatan Lubang Baut ...................................................... 30
23. Man Machine Chart Mencetak Polimer ................................................................ 30
24. Man Machine Chart Memotong Filter .................................................................. 31
25. Man Machine Chart Menggulung Kumparan Magnet .......................................... 31
26. Man Machine Chart Perakitan Earcup .................................................................. 31
27. Man Machine Chart Membuat Plate ..................................................................... 32
28. Man Machine Chart Membuat Filter .................................................................... 32

29. Man Machine Chart Membuat Filter .................................................................... 32

30. Man Machine Chart Membuat Lubang Pada Body Penutup ................................ 33
31. Perakitan Manual .................................................................................................. 33
32. Penentuan Jumlah Tenaga Kerja Pada Gudang .................................................... 34
33. Kebutuhan Tenaga Kerja Berdasarkan Departemen ............................................. 36

PENENTUAN KEBUTUHAN RUANG

34. Kebutuhan Tiap Workstation ................................................................................ 43
35. Kebutuhan Fasilitas Gudang ................................................................................. 43
36. Kebutuhan Fasilitas Kantor .................................................................................. 44
37. Kebutuhan Ruang Penunjang................................................................................ 44

PENENTUAN KEBUTUHAN LUAS AREA

38. Kebutuhan Luas Area Produk Headset ................................................................. 45
39. Kebutuhan Luas Area Produk Microphone .......................................................... 45
40. Kebutuhan Luas Area Gudang .............................................................................. 46
41. Kebutuhan Luas Area Kantor ............................................................................... 46
42. Kebutuhan Luas Area Ruang Penunjang .............................................................. 47

ACTIVITY RELATIONSHIP CHART

43. Standar Kedekatan Hubungan Kerja..................................................................... 48
44. Deskripsi Alasan ARC .......................................................................................... 49
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ACTIVITY RELATIONSHIP DIAGRAM

45. Standar Penggambaran Derajat Hubungan Aktivitas ........................................... 50
46. Lembar Kerja Pembuatan ARD ............................................................................ 50

PEMBENTUKAN ALTERNATIF LAYOUT DAN EVALUASI

47. Perbedaan Blocplan, Craft, dan Multiple.............................................................. 54
48. Luas Masing-masing Area .................................................................................... 55
49. Kebutuhan Luas Area Kantor ............................................................................... 46
50. Kebutuhan Luas Area Ruang Penunjang .............................................................. 47

DAFTAR GAMBAR
Halaman

BAB III METODOLOGI PENELITIAN

Gambar 3.1

Kerangka Konsep Penelitian ............................................................... 14

Gambar 3.2

Neraca Analitik .................................................................................... 17

Gambar 3.3

Exikator ............................................................................................... 18

Gambar 3.4

Oven .................................................................................................... 18

Gambar 3.5

Lumpur ................................................................................................. 18

Gambar 3.6

Batu Bata Merah................................................................................... 19

Gambar 3.7

Abu Gosok ........................................................................................... 19

Gambar 3.8

Garam ................................................................................................... 19

Gambar 3.9

Pasir ..................................................................................................... 20

Gambar 3.10 Telur Bebek ......................................................................................... 20

Gambar 3.11 Tabel Orthogonal Array L9 (34) .......................................................... 21
Gambar 3.12 Diagram Alir Penelitian ...................................................................... 22
Gambar 3.13 Jenis Adonan ....................................................................................... 23
Gambar 3.14 Telur Siap Simpan ............................................................................... 23
Gambar 3.15 Metode Memasak ................................................................................. 24

BAB IV TOPIK KHUSUS

Gambar 4.1

Perbandingan Interval Kepercayaan Prediksi dan Konfirmasi ........... 34

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