5 Kedung tang N03, Soper 16158, Jana Barat - Inova lone "Esez ast -penias (CYLINDER LIFE www.andalanfluids.com The Common Causes of excessive downtime with conventional cylinders PT Andalan Fluid Sistem in 1996, in co-operation with Chesterton International established an Engineered Cylinders Solution Centre to help customers increase cylinder Mean Time Between Failure, MTBF, and therefore reduce cylinder life-cycle costs. Hydraulic\Pneumatic Engineered Cylinders Solution, ECS, are cylinders that have been engineered to Chesterton's cylinder upgrade program specification, a program that is designed to find the real root cause of failure and then to engineer a solution to improve the service life. Cylinders are continually repaired for the same root cause of failure, i.e. scored pistons, rods, glands, tubes and early seal failure which results in continuing high life cycle costs. Scored pistons, rods, glands and tubes are caused by poor cylinder design, poor cylinder repair procedures, poor material selection, incorrect machining tolerances etc. Chesterton Engineered Cylinder Solution is the program to improve the seal lifetime by eliminating the common causes of seal failure, a goal all Cylinder seals are also continually being replaced and, have a history of early failure, with the main causes.of failure being : - Intrusion of dirt - Incorrect clearance - Wrong material selection = “Incorrect surface finish - Improper seal design - Improper parts design - Incorrect temperature * Hydraulic/pneumatic cylinders - Incorrect installation procedure solution offer long term eylinder reliability with great partnersHilp. ” - External physical damage 4) = Chemical attackOUR SERVICE mn www. endalantluitis, com Engineered Cylinders Solution Center Hydraulic/ Pneumatic Cylinders Upgrade Upgraded cylinders are cylinders that have been subjected to Chesterton’s unique cylinder upgrade procedures. these procedures include conducting root cause failure analysis when the cylinders first enters the worskhop, the engineering division then design improvements for the cylinder , in both design and materials used, with the cylinder's application being the guide for this upgrade, followed by correct seal selection suitable to the cylinder’s service. This approach is unique in the world of cylider repair. Custom Designed and Manufactured Cylinders Custom and standard designed cylinders are also offered to meet customer's specific requirements . why pay for @ high price imported cylinder , which has a history of early failure, when a custom an standard designed and manufactured cylinder can be sourced sometimes at lower cost, but always a longer service life Hydraulic system design New or a modification of existing hydraulic/pneumatic systems to suit customer’s needs Cylinder Contract Service Program ‘A cylinder contract sevice program is a service offered to customers that includes maintenance” outsorcing, €.g. cylinders removal from and re-assembly to the equipment, A cylinder parts management system, which documents each cylinder’s service life history, thereby showing a total service cost, and maintenance scheduling etc. Andalan fluid sistem is responsible for customer's cylinders performance during their life time within the service contract period, by conducting daily, weekly, and monthly on site cylinder inspection. Previous contracts have shown that these programs can increase unit production output, lower energy cost, increase equipment availability, reduce man hours cost and oylinder repair cost. Machined Seal program Seals are manufactured up to 600mm on site, using world’s best CNC machines. Thousands of sizes and profiles are machined, some being same day delivery service.aRiWiui Simin: ¢& Pee ee We Gie: Bim ~ FiwiGieipie:m: "' | Piles Fae: ~ Wii wie: Win: |: @Wivi@aihiew: GWM aie: a: HE ee Qieigiqim 53 MibBiewehsi 7: Whbve: Gwe BML meLiWem aihi@; Lc 5 z g a rz FI fe} } yr | ui Custom Made Sealing Solution HYDRAULIC / PNEUMATIC CYLINDER SOLUTIONS- PT. United Tractor, Indonesia - PT. Thiess contractor, Indonesia - PT, Freeport, Indonesia - PT. Vale Indonesia = PT, Arutmin, Indonesia - PT. Komatsu, Indonesia - PT, Holcim Indonesia - PT, Indocement Tunggal Prakarsa - PT. Semen Gresik = PT. Semen Padang - PT. Semen Tonasa - PT. Semen Bosowa Maros - CIMA Cement - Bahau Plant, Malaysia ~ YTL- Perak Hanjoong Simen Sdn.Bhd, Malaysia - YTL- Pahang Cement Sdn.Bhd, Malaysia = Pahang Cement, Malaysia - Tasek Corporation Berhad, Malaysia - Lafarge Cement, Malaysia (Kanthan Plant) - Taiheiyo Cement Co., Japan T Dt = PT, Bridgestone, Indonesia ~ PT, Multi Strada Arah Sarana - PT. Sumi Rubber, Indonesia - PT, Goodyear, Indonesia - PT. Gajah Tunggal - PT, Elang Perdana ~ Hankook Indonesia - Goodyear Malaysia Berhad ~ Continental Sime Tyre, Petaling Jaya Malaysia = Continental Sime Tyre, Alor Star Malaysia - Bridgestone, Japan - Bridgestone, New Zealand - PT. Toyota Motor Manufacturing, Indonesia - PT. Astra Honda Motor - PT. Astra Daihatsu Motor - PT, Suzuki Indomobil Motor - Perusahaan Otomobil Nasional Berhad (PROTON), Malaysia - Nissan Motor Co,, Japan - PT. Indah Kiat Pulp & Paper - PT, Pindo Deli Paper Mill - PT. Toba Pulp Lestari - PT, Riau Andalan Pulp and Paper - PT. Esa Kertas Nusantara - PT. Bukit Muria Jaya - PT, Papertech ~ PT. Pabrik Kertas Tjiwi Kimia - PT, Indonesian Power - PT. Pembangkit Jawa Bali - PT, Indonesia Asahan Alumunium (INALUM) - PT, Asahimas Chemical - PT, Laju Perdana Indah - PT. Tirta Investama (Aqua) - PT. Purna Baja Hecket - PT. Aero Nusantara Indonesia - PT, Jakarta Cakra Tunggal Steel Mills, - PT. Aneka Gas - PT, Jawamanis Rafinasi - PT. Egamekinka Pratama - PT. Smartek Andalan System - CGI, New Zealand - Leakfree Ltd, Japan - SIP Tech, Singapore - Coreparts, Australia - Andalan OZ, Australia ~ TNB Janamanjung, Malaysia - PSA (Port Singapore Authority), Singapore HYDRAULIC / PNEUMATIC CYLINDER SOLUTIONSCYUINDERIUPGRADEIPROGRAMBESTAN DARDYAN DICGUSTONMIZEDIDESIGN) CONTRACT SERVICES IMAGHINEDISEAUSIHVDRAULIGSYSTEMIDESICN| wn lse cess i F escnerns | 1 1 1 ry 1 1 ey 1 1 ei I I Seal Material ai Tent Ta ad: 1 1 ' [renin ! t i | | | i I I ETN PARTS PROCES ! re, 1 i 1 Val I i 1 Tel I i ! esi I r 1 oa I I _~— | | ! ! ! [ey I I 1 tae 1 I | As I I ! ae 1 i ! ear I i 1 i 1 L | ri a eg —-------! | 1 1 1 DUNST Ne). ee BA P Pee eae ceo MOUNT Crpecreibry KALIMANTAN TIMUR 75271, INDONE pcr Phone : +62 813 19286174 Ea) eee eo) COLLAR CMA Uys chai ea D1 eo RuCl)