Fabricating of Pressure Vessel

Kelompok 10:
1.Luthfie Ahmaddani (0706198663)
2.Rohman Hidayah (0706198814)
3.I Gede Wahyu Widiatmika Ariasa (0706198594)
4.Budi Susanto (0706198404)
Fabrication of Pressure Vessel

Design Standard :
 ASME Section VIII Div. 1
Fabrication of Pressure Vessel

Jenis Umum Material Pressure Vessel:

 Baja
 Stainless steel
Fabrication of Pressure Vessel

Pemilihan material didasarkan pada

beberapa hal yaitu :
 Fungsi pressure vessel
 Tekanan fluida
 Allowable stress
 Kemudahan fabrikasi
 Biaya
Fabrication of Pressure Vessel

Engineering Chart:

Desain Vessel yang Sesuai

Proses Gambar Teknik yang meliputi

Gambar Fabrikasi

Kalkulasi Take-Off Material yang di
Butuhkan

Melakukan Perkiraan Langkah-Langkah
Fabrikasi
 Fabrication of Pressure Vessel
Dalam topik ini kami akan membahas pressure vessel
yang digunakan pada instalasi pengolahan minyak
mentah dengan kategori low pressure vessel dengan
tekanan 60 psi yang berfungsi untuk memisahkan
minyak mentah dengan gas beracun (metan, ammonia,
sulfida) yang biasa disebut gas boot dengan
menggunakan material baja A 516 Grade 70 dengan
pertimbangan :
 Fungsi
 Tekanan & kekuatan (low pressure vessel)
 Biaya
 Kemudahan fabrikasi
Fabrication of Pressure Vessel
Aliran perencanaan pemilihan material

Fluida Pemilihan material didasarkan pada

perhitungan kekuatan bahan sesuai
standard ASME Sec. VII Div. I yang
kemudian didapatkan hasil berupa
Tekanan allowable stress dan dapat
menentukan material apa yang
akan digunakan sesuai tabel pada
standard ASTM (American
Allowable stress Standard of Testing & Material)

Material & Thickness

Fabrication of Pressure Vessel

Tabel standard material baja

ASTM
General Arrangement

GENERAL ARRANGEMENT
 Fabrication of Pressure Vessel
Ada 5 langkah penting dalam proses fabrikasi gas boot

Fabrikasi
 Marking
 Cutting
 Rolling (Untuk shell & skirt)
 Machining (Jika diperlukan)
 Welding
 Finishing ( Flush Grinding)

Assembly

NDE

Finishing
 Sand blasting
 Painting

Trasportation & Installation
Fabrication of Pressure Vessel

Bagian – bagian utama gas boot :

Head

Shell

Nozzle

Skirt & Accessories (Ladder, lifting lug,

dll)
Fabrication of Pressure Vessel

Proses Fabrikasi Head

 Marking
 Cutting
 Forging
 Fabrication of Pressure Vessel

Head
Fabrication of Pressure Vessel

Head Before Forming Head After Forming

Fabrication of Pressure Vessel

Proses Fabrikasi Shell

 Marking
 Cutting
 Rolling
 Beveling
 Welding
Fabrication of Pressure Vessel

Shell
Fabrication of Pressure Vessel

Rolling Beveling

Welding Welding shell to shell

Fabrication of Pressure Vessel

Proses Fabrikasi Nozzle

 Marking
 Cutting
 Machining (jika diperlukan)
 Welding
Fabrication of Pressure Vessel

Nozzle
Fabrication of Pressure Vessel
 Fabrication of Pressure Vessel

Proses fabrikasi Skirt & Accessories (Ladder, lifting
lug, dll)
 Marking

 Cutting

 Machining (jika diperlukan)

 Rolling (Untuk Skirt)

 Welding
Fabrication of Pressure Vessel

Skirt & Accessories

Fabrication of Pressure Vessel

Base Ring Clip Support

Lifting Lug Chimney

Fabrication of Pressure Vessel

Clip Support

Riser Sleeve
Fabrication of Pressure Vessel

Proses Assembly :
 Welding
 Flush Grinding
Fabrication Sequence Diagram
Fabrication of Pressure Vessel
Fabrication of Pressure Vessel

NDE (Non Decstructive Examination) meliputi :
 Radiography

 Penetrant test

 Ultrasonic test
 5

11
4

NDE METHOD
NO EXAMINATION AREA
VIS PT RT UT 8
10

1 Bottom Head to Shell - -

2 Long seam - -

3 Shell to Shell - -

4 Top Head to Shell - -

5 Neck Nozzle to Head -

6 Neck Nozzle to Shell - - 9

7 Neck Nozzle to Shell - -

8 Baffle Plate to Inner Shell - -

9 Pad Channel to Inner Shell and Pipe - -

10 Stiff Ring to Shell - -

2

11 Lifting Lug - -
3

12 Skirt to Bottom Head - -

6
7
13 Base Plate to Skirt / Tailing Lug - -

Abbreviations: 12
1
VIS : Visual
PT : Penetrant Test
RT : Radiography Test
UT : Ultrasonic Test 13

Note
1. Spot RT shall be performed in accordance with the requirement of ASME Sec. VIII - Div.1
2. Long weld for Nozzle neck / MH shall be Performe full RT
Fabrication of Pressure Vessel
Cuplikan Video pembuatan pressure vessel