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DAFTAR ISI

Halaman
HALAMAN JUDUL........................................................................................

HALAMAN PENGESAHAN..........................................................................

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KATA PENGANTAR.......................................................................................

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DAFTAR ISI....................................................................................................

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DAFTAR GAMBAR........................................................................................

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DAFTAR TABEL.............................................................................................

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BAB I PENDAHULUAN...............................................................................

1.1 Latar Belakang................................................................................

1.2 Tujuan..............................................................................................

1.3 Batasan Masalah..............................................................................

1.4 Metodologi Penelitian.....................................................................

1.5 Sistematika Penullisan.....................................................................

BAB II TINJAUAN UMUM PT. SEMEN PADANG..................................

2.1 Sejarah PT. Semen Padang................................................................

2.2 Lokasi................................................................................................

2.3 Visi dan Misi PT. Semen Padang......................................................

2.4 Struktur Organisasi...........................................................................

2.5 Manajemen Perusahaan....................................................................

2.6 Bahan Baku dan Proses Produksi.....................................................

2.6.1 Penambangan dan Penyiapan Bahan Baku.............................

2.6.2 Penggilingan dan Pencampuran Bahan Baku.........................

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2.6.3 Pembakaran.............................................................................

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2.6.4 Penggilingan Klinker..............................................................

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2.6.5 Pengantongan..........................................................................

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2.7 Produk Produk PT. Semen Padang................................................

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2.8 Pemasaran.........................................................................................

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2.9 Penerapan Sistem Manajemen Mutu..............................................

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2.10 Pengendalian Pencemaran Udara....................................................

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2.11 Pengelolaan Buangan Padat............................................................

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2.12 Pengelolaan Limbah Cair................................................................

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BAB III RAW MILL 3B (TUBE MILL)


PT. SEMEN PADANG...................................................................

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3.1 Pengertian Raw Mill 3B (Tube Mill)...............................................

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3.2 Penggilingan dengan Tube Mill........................................................

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3.3 Bagian-bagian Tube Mill..................................................................

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3.4 Cara Kerja Tube Mill........................................................................

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3.5 Sistem Kontrol PT. Semen Padang...................................................

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BAB IV ANALISA KEAUSAN PADA GEARBOX TUBE MILL.............

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4.1 Gear Box Tube Mill..........................................................................

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4.1.1 Komponen-komponen Gearbox..............................................

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4.1.2 Prinsip kerja Gearbox.............................................................

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4.2 Permasalahan-permasalahan yang terjadi pada Gearbox.................

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BAB V KESIMPULAN DAN SARAN.........................................................

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5.1 Kesimpulan........................................................................................

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5.2 Saran.................................................................................................

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DAFTAR PUSTAKA.......................................................................................

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DAFTAR GAMBAR
Halaman
Gambar 2.1 Struktur Organisasi PT. Semen Padang......................................

Gambar 2.2 Raw Mill.....................................................................................

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Gambar 2.3 Kiln..............................................................................................

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Gambar 2.4 Cement Mill................................................................................

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Gambar 2.5 Diagram Alir Proses Produksi....................................................

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Gambar 3.1 Pergerakan grinding media di dalam Mill .................................

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Gambar 3.2 Beragam tipe feed arrangement .................................................

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Gambar 3.3 Beragam tipe discharge arrangement.........................................

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Gambar 3.4 Mill head.....................................................................................

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Gambar 3.5 Trunnion dan slide shoe bearing.................................................

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Gambar 3.6 Central drives..............................................................................

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Gambar 3.7 Girth gear drives.........................................................................

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Gambar 3.8 Gearless drives............................................................................

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Gambar 3.9 Bagian internal tube mill............................................................

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Gambar 3.10 Head liner ..................................................................................

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Gambar 3.11 Tipe lifting liner..........................................................................

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Gambar 3.12 Classifying Liner........................................................................

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Gambar 3.13 Single Diaphragm.......................................................................

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Gambar 3.14 Double diaphragm......................................................................

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Gambar 3.15 Bagian-Bagian Tube Mill...........................................................

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Gambar 4.1 Gearbox......................................................................................

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Gambar 4.2 Input shaft...................................................................................

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Gambar 4.3 Output shaft................................................................................

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Gambar 4.4 Oil pump assy.............................................................................

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Gambar 4.5 Clutch Housing...........................................................................

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Gambar 4.6 Transmisi gear............................................................................

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Gambar 4.7 Bearing........................................................................................

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Gambar 4.8 Oil filter......................................................................................

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Gambar 4.9 Oil pipe.......................................................................................

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Gambar 4.10 Frame motor yang patah.............................................................

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Gambar 4.11 Kerusakan kopling......................................................................

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Gambar 4.12 Trend Pengukuran Pelumas........................................................

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Gambar 4.13 Pitting pada Low Speed Gear.....................................................

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Gambar 4.14 Scuffing pada Low Speed Gear...................................................

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Gambar 4.15 Crack pada Low Speed Gear......................................................

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Gambar 4.16 Keausan pada Bearing................................................................

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Gambar 4.17 Pengecekan dengan blue contact................................................

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Gambar 4.18 Kertas pada pengecekan blue contact.........................................

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Gambar 4.19 Root Clearance dan Backlash clearence.....................................

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DAFTAR TABEL
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Halaman
Tabel 3.1 Data Spesifikasi alat Tube Mill Indarung IV....................................

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Tabel 3.2 Bending Stress maksimum untuk beragam tipe Mill........................

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Tabel 4.1 Pengukuran vibrasi komponen Tube Mill........................................

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