Komposisi bahan masuk Raw Mill: Mix (c+l) = 790

senyawa kandungan Limestone = 0.79

Mix(c+l) 0.79 Clay = 0.21
limesto 0.19
silika 0.008 Limestone = 624.1
besi 0.012 Clay = 165.9
total 1

basis bahan baku(kg/jam)= 1000

senyawa jumlah (kg/jam)

Mix(c+l) 790
limesto 190
silika 8
besi 12
total 1000

1. Raw Material
a. Limestone = 624.1 kg/jam
komposisi fraksi laju alir (kg/jam)
H2O 0.0794 49.55354
SiO2 0.0486 30.33126
Al2O3 0.0032 1.99712
Fe2O3 0.0042 2.62122
CaCO3 0.8586 535.85226
MgCO3 0.006 3.7446
total 1 624.1

b. Clay = 165.9 kg/jam

komposisi fraksi laju alir (kg/jam)
H2O 0.1165 19.32735
SiO2 0.5445 90.33255
Al2O3 0.1999 33.16341
Fe2O3 0.0592 9.82128
CaCO3 0.0326 5.40834
MgCO3 0.0385 6.38715
Inert 0.0088 1.45992
total 1 165.9

c. Pasir Besi = 12 kg/jam

Komposisi fraksi laju alir (kg/jam)
H2O 0.02 0.24
SiO2 0.105 1.26
Al2O3 0.004 0.048
Fe2O3 0.8528 10.2336
CaCO3 0.0098 0.1176
MgCO3 0.0084 0.1008
total 1 12

d. Silika = 8 kg/jam
Komposisi fraksi laju alir (kg/jam)
H2O 0.0317 0.2536
SiO2 0.8954 7.1632
Al2O3 0.045 0.36
Fe2O3 0.02 0.16
CaCO3 0.0046 0.0368
MgCO3 0.0033 0.0264
1 8
e. Limestone = 190 kg/jam
Komposisi fraksi laju alir (kg/jam)
H2O 0.0794 15.086
SiO2 0.0486 9.234
Al2O3 0.0032 0.608
Fe2O3 0.0042 0.798
CaCO3 0.8586 163.134
MgCO3 0.006 1.14
total 1 190

Neraca Massa Raw Mill

Keterangan:
F1 = Mix(C+L) F6=u
F2 = Pasir Besi

F3 = Pasir Silika
F4 = Limestone
F6 = Output

Legenda:
F6= Input cyclone
F10= output cyclone-Silo
F7= output cyclone-ep
F8= udara keluar
F9=masuk ke silo
kg/jam
kg/jam
 Raw MILL
Input (kg/jam)
Komponen
F1 F2 F3 F4 F5
H2O 68.88089 0.24 0.2536 15.086 0
SiO2 120.66381 1.26 7.1632 9.234 7.5723112791
Al2O3 35.16053 0.048 0.36 0.608 2.0212777922
Fe2O3 12.4425 10.2336 0.16 0.798 1.2829475649
CaCO3 541.2606 0.1176 0.0368 163.134 36.582681071
MgCO3 10.13175 0.1008 0.0264 1.14 0.6192964699
Inert 1.45992 0 0 0 0.0820840566
790 12 8 190 48.160598234
total
1048.160598

Cyclone
input (kg/jam) output (kg/jam)
Komponen
F6 F10 F7
H2O 84.46049 78.5482557 5.9122343
SiO2 145.893321279 135.68078879 10.21253249
Al2O3 38.1978077922 35.5239612467 2.6738465455
Fe2O3 24.9170475649 23.1728542353 1.7441933295
CaCO3 741.131681071 689.252463396 51.879217675
MgCO3 12.0182464699 11.176969217 0.8412772529
Inert 1.5420040566 1.4340637726 0.107940284
total 1048.16059823 974.789356358 73.371241876
1048.160598
 Electro Precipitator Cyclone
input (kg/jam) output (kg/jam)
Komponen
F7 F8 F9
H2O 5.9122343 0.0059122343 5.9063220657
SiO2 10.2125324895 0.0102125325 10.202319957
Al2O3 2.6738465455 0.0026738465 2.6711726989
Fe2O3 1.7441933295 0.0017441933 1.7424491362
CaCO3 51.879217675 0.0518792177 51.827338457
MgCO3 0.8412772529 0.0008412773 0.8404359756
Inert 0.107940284 0.0001079403 0.1078323437
total 73.37124188 0.0733712419 73.297870638
73.37124188

blending silo
input (kg/jam) output (kg/jam)
Komponen
F9 F10 F11
H2O 5.9063220657 78.5482557 84.454577766
SiO2 10.202319957 135.68078879 145.88310875
Al2O3 2.6711726989 35.5239612467 38.195133946
Fe2O3 1.7424491362 23.1728542353 24.915303372
CaCO3 51.8273384573 689.252463396 741.07980185
MgCO3 0.8404359756 11.176969217 12.017405193
Inert 0.1078323437 1.4340637726 1.5418961163
udara 0 0 0
total 73.2978706345 974.789356358 1048.087227
1048.087227

Suspension Preheater
Input
Komponen

H2O
SiO2
Al2O3
Fe2O3
CaCO3
MgCO3
Inert
udara
total
output(kg/jam)
F6
84.46049
145.8933212791
38.1978077922
24.9170475649
741.1316810715
12.0182464699
1.5420040566
1048.1605982341
 Input umpan SP Output
Komponen Komponen
F11 F5 (Dust Loss)F12 (Produk SP)
H2O 84.45457777 H2O
SiO2 145.8831087 SiO2 7.572311279 138.31079742
Al2O3 38.19513395 Al2O3 2.021277792 36.173856158
Fe2O3 24.91530337 Fe2O3 1.282947565 23.632355805
CaCO3 741.0798019 CaCO3 36.58268107 70.44971208
MgCO3 12.01740519 MgCO3 0.61929647 1.139810872
Inert 1.541896116 Inert 0.082084057 1.45981206
MgO 0 MgO 4.884903738
CaO 0 CaO 355.0665489
total 1048.087227 total 48.16059823 631.1177971

Reaksi Batu Bara 100

CaCO3 --> CaO + CO2 84
konversi 0.9
mol CaCO3 7.410798019 kmol

CaCo3 >>>>>>>>>>>> CO2 CaO

mula 7.0449712
r 6.3404741 6.34047 6.34047
s 0.7044971 6.34047 6.34047

MgCO3 >>>>>>>>>>>>>MgO CO2

m 0.1356918
r 0.1221226 0.12212 0.12212
s 0.0135692 0.12212 0.12212
Komponen input output
F12 F13 F14 batubara komposisi Massa
H2O 0 C 0.6316 4.938449308
SiO2 138.3108 H 0.0459 0.35888984
Al2O3 36.17386 O 0.0106 0.082880878
Fe2O3 23.63236 N 0.1132 0.885105227
CaCO3 70.44971 S 0.008 0.062551606
MgCO3 1.139811 Ash 0.1134 0.886669018
Inert 1.459812 M 0.0773 0.604404895
MgO 4.884904 total 1 7.818950772
CaO 355.0665
total 631.1178 kg/jam
Ash batbarkomposisi Massa(kg/jam)
SiO2 0.6 0.532001411
Reaksi Kalsinasi Kiln Al2O3 0.3 0.266000705
CaO 0.072 0.063840169
CaCO3 >>>>>>> CaO CO2 MgO 0.02 0.01773338
m 0.704497 H2O 0.008 0.007093352
r 0.704497 0.7045 0.7044971 total 1 0.886669018
s 0 0.7045 0.7044971

MgCO3 >>>>>>>>MgO CO2

m 0.013569 komponen massa(kg/jam)
r 0.013569 0.01357 0.0135692 C2S 27.24004003
s 0 0.01357 0.0135692 C4AF 12.22490974
C3S 53.74343371
2CaO SiO2 >>>>>>> 2CaO.SiO2 (C2S) C3A 6.791616521
m 7.046111 2.31405
r 4.628093 2.31405 2.3140466
s 2.418018 0 2.3140466

4CaO Al2O3 Fe2O3 >>>>>>>>> C4AF

m 2.418018 0.35725 0.1477
r 0.590809 0.1477 0.1477 0.1477
s 1.827209 0.1477 0 0.1477 71.783281 C4AF
39.8796 C3A
3CaO Al2O3 >>>>>>> 3CaO.Al2O3 315.57534 C3S
m 1.827209 0.1477 159.95042 C2S
r 0.443107 0.1477 0.1477022 total 587.18864
s 1.384102 0 0.1477022

CaO2.SiO2CaO >>>>>>> 3CaO.SiO2

m 2.314047 1.3841
r 1.384102 1.3841 1.3841023
s 0.929944 0 1.3841023
 Heating value
rumus= 80.C +287(H-(O/8))+22.45.S-6.M
hasil = 63.0368
umpan kiln = 631.118

BATUBARA
asumsi 613.396 >>>>>>> 1.304214

kebutuhan 7.81895 kg/jam