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PLANNING OF PRODUCT REALIZATION

RIWAYAT REVISI
REVISION HISTORY

REV TANGGAL URAIAN DISIAPKAN OLEH DITINJAU OLEH DISETUJUI OLEH

REV DATE DESCRIPTION PREPARED BY REVIEWED BY APPROVED BY
Pertama Diterbitkan
00 07/12/11 Gunawan Slamet Riyadi Dewi Yuliana
First Issued
Perubahan format prosedur
Procedure format changing
Penambahan Metode Inspeksi Eddy Current
01 29/11/13 Muhamad Irfan Bagus Tri Atmoyo Dewi Yuliana
Testing pada Klausul 6.1.1.
Additional Inspection Method Eddy Current
Testing in clause 6.1.1.
Perubahan Logo Perusahaan
Company Logo Changing
Perubahan nomor identifikasi dokumen
02 12/11/14 Muhamad Irfan Bagus Tri Atmoyo Dewi Yuliana
Changing of Document ID No.
Perubahan dua bahasa (Bahasa Indonesia &
Bahasa Inggris)
Perubahan Logo Perusahaan
03 21/01/15 Muhamad Irfan Bagus Tri Atmoyo Dewi Yuliana
Company Logo Changing
Penambahan departemen GA pada daftar
Mohammad
04 01/10/15 distribusi Roby Syahputra Dewi Yuliana
Nidlom
Add Ga Departmen on distribution List
04
05 December Upgrading ISO 9001:2015 Totok Suharto Roby Syahputra Dewi Yuliana
2017

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DAFTAR DISTRIBUSI
DISTRIBUTION LIST

DISTRIBUTION NO. STATUS DEPARTMENT PIC

01 Original QHSE QHSE Manager
02 Controlled Copy NDT NDT Manager
03 Controlled Copy HT HT Manager
04 Controlled Copy HR-GA HR-GA Manager
05 Controlled Copy FINANCE FINANCE Manager
06 Controlled Copy LOGISTIC LOGISTIC Manager
07 Controlled Copy BD BD Manager
08 Controlled Copy Branch Office Branch Manager

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DAFTAR ISI
CONTENTS LIST

KLAUSUL KETERANGAN HALAMAN

CLAUSE DESCRIPTION PAGE
1.0 TUJUAN 05
PURPOSE
2.0 RUANG LINGKUP 05
SCOPE
3.0 ACUAN 05
REFERENCE
4.0 DEFINISI 05
DEFINITION
5.0 TANGGUNG JAWAB 05
RESPONSIBILITY
6.0 URAIAN 05
DESCRIPTION
7.0 LAMPIRAN 07
APPENDIX
8.0 REKAMAN 08
RECORD
Lampiran 1 DIAGRAM ALIR PERENCANAAN REALISASI PRODUK 09
Appendix 1 PLANNING OF PRODUCT REALIZATION FLOW CHART

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1. TUJUAN
PURPOSE
1.1. Menentukan metode pemeriksaan untuk efektivitas sistem manajemen mutu serta kinerja produk
dan jasa yang disediakan untuk kebutuhan pelanggan
To define the methods of inspection to be effectiveness of the quality management system as well
as the performance of products and services supplied to customer requirements
1.2. Menentukan bagaimana Perencanaan QMS disusun, dikaji ulang dan digunakan untuk memantau
kemajuan dan kualitas kontrol pekerjaan yang dilakukan, untuk memenuhi PT. Cast Inspection and
Engineering menyatakan sasaran mutu secara efektif dan efisien.
To define how QMS Planning are prepared, reviewed and used to monitor the progress and quality
control of work carried out, in order to fulfill PT. Cast Inspection and Engineering stated quality
objectives effectively and efficiently.

2. RUANG LINGKUP
SCOPE
Proses ini berlaku untuk pengembangan dan peninjauan sasaran mutu yang diperlukan untuk
perencanaan yang efektif dan fungsi organisasi dan sistem manajemen mutu, termasuk yang
berhubungan dengan produk dan proses
This process applies to development and review of quality objectives necessary for the effective planning
and functioning of the organization and its quality management system, including those that relate to the
products and processes.

3. ACUAN
REFERENCE
3.1. ISO 17020:2012
3.2. ISO 9001:2015
3.3. QM-07 Support R5
3.4. QM-08 Operation
3.5. Manual Inspeksi CAST/I/SM02
3.6. Order Review CAST/II/SM/15
3.7. Perekrutan dan Kompetensi CAST/II/SM/08
3.8. Penggunaan Fasilitas dan Peralatan CAST/II/SM/12
3.9. Pengadaan Barang dan Jasa CAST/II/SM/11

4. DEFINISI
DEFINITION

NDT Non Destructive Testing atau uji tak rusak (UTR)

ET Eddy Current Testing
MT Magnetic Testing
PT Penetrant Testing
RT Radiography Testing
UT Ultrasonic Testing
HT Heat Treatment
SQP Specific Quality Plan
SOP Standard Operating Procedure

5. TANGGUNG JAWAB
RESPONSIBILITY
5.1. Direktur bertanggung jawab untuk kontrol keseluruhan Perencanaan realisasi produk
(pemeriksaan inspeksi) untuk PT. CIE
Director is responsible for overall control of the Planning of product realization (examination of
inspection) for PT. CIE
5.2. Operation Manager bertanggung jawab untuk memantau dan mengendalikan kemajuan pekerjaan
staf terhadap tindakan yang direncanakan untuk pemeriksaan inspeksi

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Operation Manager is responsible for monitoring and controlling the progress of staff work against
the planned actions for examination of inspection
5.3. Teknisi atau Inspektur diperlukan untuk melaksanakan semua tindakan ditugaskan untuk program
yang telah disepakati.
Technician or Inspector is required to implement all assigned actions to agreed programs.

6. PROSEDUR
PROCEDURE
6.1. Produk
Product
6.1.1. Inspeksi atau Uji Tidak Merusak / Non-Destructive Testing (NDT)
 Pemeriksaan Radiografi/ Radiography Testing (RT)
 Pemeriksaan Ultrasonic/ Ultrasonic Testing (UT)
 Pemeriksaan Phased Array Ultrasonic/ Phased Array Ultrasonic Testing (PAUT)
 Pemeriksaan Partikel Magnetik/ Magnetic Particle Testing (MT)
 Pemeriksaan Dye Penetrant/ Dye Penetrant Testing (PT)
 Pemeriksaan Eddy Current/ Eddy Current Testing (ET)
6.1.2. Heat Treatment
 Post Weld Heat Treatment (PWHT)
 Pre-Heat
 Quenching/Hardening
 Normalizing
 Annealing
 Tempering
6.1.3. Analisis/ Analysis
 Positive Material Identification (PMI)
 Uji Kekerasan Portable/ Portable Hardness Testing
 Uji Komposisi Ferrite/ Ferrite Content Testing

6.2. Prosedur Kerja

Working Procedure
6.2.1. Prosedur kerja standar (SOP) atau intruksi kerja telah disusun oleh Manajer Teknik dan
disetujui oleh NDT Level III untuk NDT; disusun oleh Manager HT dan disetujui oleh
Manajer Teknik untuk HT.
Standard Operating Procedure (SOP) or Working Instruction have been prepared by
Technical Manager and approved by NDT Level III for NDT; prepared by HT Manager and
approved by Technical Manager.
6.2.2. Prosedur NDT dan Heat Treatment telah diklasifikasikan sesuai dengan kode standar
internasional dan persyaratan klien.
NDT procedures and Heat Treatment have classified accordance with International code
standard and client requirements.
6.2.3. Specific Quality Plan (SQP) mungkin bisa diterbitkan untuk suatu project/klien melihat
dari kebutuhan dan kapasitas inspeksi dalam project/klien tersebut.
Specific Quality Plan (SQP) could be issued for specific project/client depends on necessary
and inspection capacity of the project/client.

6.3. Perencanaan Sumber Daya

Resources Planning
6.3.1. Perencanaan Sumber Daya dimulai dalam proses Order Review CAST/II/SM/15. Bila
diterbitkan SQP, maka perencanaan sumber daya bisa dituangkan dalam SQP.
Resource planning start in Order Review Process CAST/II/SM/15, If any SQP issued,
resource planning could be stated in the SQP.
6.3.2. Sumber daya tenaga kerja untuk melakukan pemeriksaan:
Manpower resources for conducting inspection:

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 Inspektor NDT PT. CIE telah memiliki kualifikasi sesuai dengan Written Practice
CAST/II/NDT/WP01 yang disahkan oleh NDT Level III PT. CIE
Non-Destructive Examination Inspection employees PT. CIE has been qualified as per
Company Written Practice CAST/II/NDT/WP01 approved by NDT Level III PT. CIE
 Teknisi Heat Treatment telah di memiliki kualifikasi sesuai dengan Written Practice
CAST/II/HT/WP01 yang disahkan oleh Manajer Teknik PT. CIE.
Heat Treatment Technician has been qualified as per Company Written Practice
CAST/II/HT/WP01 at PT. CIE.
 Kekurangan Tenaga Kerja diatasi dengan melakukan proses perekrutan dan atau
pelatihan dengan mengacu pada Program Perekrutan dan Kompetensi
CAST/II/SM/08.
Labor shortage handled with recruitment and or training refers to Recruitment and
Competencies Program CAST/II/SM/08.
6.3.3. Sumber daya fasilitas dan peralatan
Facilities and Equipment resources
6.3.3.1. Fasilitas, meliputi:
Facilities, include:
 Kendaraan untuk transportasi
Transport Vehicle
 Kantor Kontainer memiliki fasilitas penyusunan laporan kerja, mini store
dan penyimpanan dokumen. Untuk NDT dilengkapi dengan Fasilitas
Pemrosesan dan Pembacaan Film Radiografi. Untuk HT dilengkapi dengan
fasilitas persiapan dan perbaikan mesin HT.
Container Office includes facilities for reporting, mini store and document
storage. For NDT includes RT Film Processing facilities and for HT includes
facilities for preparation and maintenance.
 Tungku/Furnace
Khusus untuk produk HT yang bisa disesuaikan ukurannya dengan benda
kerja dan diletakkan di area klien.
Special facilities for HT, size adjustable and installed in client facilities area.
6.3.3.2. Peralatan, meliputi:
Equipment, include:
 Alat Utama Inspeksi NDT/ Main NDT Inspection Device
 Alat Kerja Utama HT/ Main HT Working Equipment
 Alat Ukur Proses baik NDT dan HT/ Process Measurement Equipment for
NDT and HT
 Blok Kalibrasi atau Referensi Standar/ Calibration Block or Standard
References.
6.3.3.3. Kekurangan Fasilitas dan Peralatan diatasi dengan melakukan menjalankan
proses Pengadaan Barang dan Jasa CAST/II/SM/14.
Lack of Facilities and Equipment handled with procurement program
CAST/II/SM/14.

6.4. Proses Inspeksi

Inspection Processes
6.4.1. Dalam proses pemeriksaan teknisi harus menggunakan prosedur sesuai permintaan
pelanggan (klien, regulasi pemerintah dan atau standard asosiasi/kelas) dan telah
disetujui oleh Direktur dan NDT Level III
In process of inspection the technician shall be use the procedure as per customer
requirement (client, government regulation, association/class standard) and it’s has been
approved by Director and NDT Level III.
6.4.2. Teknisi harus memeriksa alat dan peralatan harus digunakan untuk pemeriksaan telah
dikalibrasi sesuai dengan standar internasional.
The Technician must be check the tools and equipments shall use for inspection has been
calibrated accordance to international standard.
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6.4.3. Teknisi tersebut harus membaca dengan seksama perencanaan untuk pemeriksaan dan
prosedur kerja perusahaan sebagaimana yang diminta oleh klien.
The Technician shall be read carefully the planning for inspection and company working
procedure as client requested.

7. LAMPIRAN
APPENDIX
7.1. Lampiran 1. Diagram Alir Perencanaan Realisasi Produk
Appendix 1. Planning of Product Realization Flow Chart

8. REKAMAN
RECORDS

Nama Rekaman Uraian Lokasi Penyimpanan Masa Simpan (Tahun)

No.
Name of Recording Description Storage Location Storage Period (Years)
Berisi informasi hasil pekerjaan
Laporan Kerja/Inspeksi atau inspeksi. Pengontrol Dokumen
1. 5
Working/Inspection Report Contains information of working Document controller
or inspection result

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Lampiran 1
Appendix 1
DIAGRAM ALIR PERENCANAAN REALISASI PRODUK
PLANNING OF PRODUCT REALIZATION FLOW CHART

START

PENYESUAIAN TEKNIK INSPEKSI

ORDER REVIEW
TERHADAP SPESIFIKASI/
REF # CAST/II/SM/XX
KRITERIA PELANGGAN

SOP INSPEKSI

TIDAK
QUOTATION/
ALOKASI SUMBER DAYA
PENAWARAN DISETUJUI?

YA

TIDAK
FASILITAS & PERALATAN
PURCHASE ORDER SDM TIDAK MENCUKUPI?
TIDAK MEMADAI?

YA YA
P.O. DAN ATAU
PEREKRUTAN DAN PENGADAAN BARANG & JASA
INSPECTION REQUEST REF # CAST/II/SM/XX
KOMPETENSI PENGGUNAAN FASILITAS & PERALATAN
REF # CAST/II/SM/XX REF # CAST/II/SM/XX

PELAKSANAAN INSPEKSI
BERDASAR TEKNIK INSPEKSI YG
DITENTUKAN

PENGIRIMAN LAPORAN KERJA

KEPADA PELANGGAN

LAPORAN INSPEKSI

FINISH

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