DAFTAR ISI

Halaman
KATA PENGANTAR .................................................................................... i
DAFTAR ISI ................................................................................................... iii
DAFTAR GAMBAR ...................................................................................... vi
DAFTAR TABEL .......................................................................................... vii
DAFTAR LAMPIRAN .................................................................................. ix
BAB I PENDAHULUAN
1.1. Sejarah Singkat PT PERTAMINA RU III Plaju-Sungai Gerong...1
1.2. Sejarah PT PERTAMINA RU III Plaju-Sungai Gerong............... 3
1.3. Tujuan Kerja Praktek .................................................................... 4
1.4. Ruang Lingkup Kerja Praktek ....................................................... 5
1.5. Waktu dan Pelaksanaan Kerja Praktek ......................................... 5

BAB II TINJAUAN PUSTAKA

2.1 Minyak Bumi.................................................................................. 7
2.2 Komponen Minyak Bumi .............................................................. 7
2.3 Karakterisasi Minyak Bumi .......................................................... 10
2.4 Klasifikasi Minyak Bumi .............................................................. 12
2.5. Pengolahan Minyak Bumi............................................................. 13

2.6 Produk Hasil Pengolahan Minyak Bumi......................................... 14

BAB III BAHAN BAKU

3.1. Penerimaan Crude Oil .................................................................. 17
3.2. Penyiapan Crude Oil ke Unit Proses ........................................... 18
3.3. Supply Crude Oil ke Unit Proses .................................................. 20
3.4. Penyaluran Produksi ..................................................................... 21
3.5. Tank Ticket ................................................................................... 21
3.6. Loading BBM.NBBM ................................................................... 22

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 3.7. Unloading BBM.NBBM ............................................................... 23
3.8. Fasilitas Perpipaan di Dermaga Plaju ........................................... 23
3.9. Bahan Baku Penunjang ................................................................. 37

BAB IV DESKRIPSI PROSES

4.1. Crude Distiller & Gas Plant (CD & GP) ...................................... 40
4.1.1. Crude Distiller II/III/IV/V... .............................................. 41
4.1.2. BB Distiller ....................................................................... 56
4.1.3. BB Treating ....................................................................... 59
4.1.4. Unit Polimerisasi ............................................................... 60
4.1.5. Unit Alkilasi .................................................................. 62
4.1.6. Stabilizer C/A/B.............................................................. 64
4.1.7. Straight Run Motor Gas Compressor (SRMGC)............. 66
4.1.8. Buthane-Buthylene Motor Gas Compressor (BBMGC).... 68
4.2. Crude Distiller & Light Ends (CD & L) ...................................... 69
4.2.1. Crude Distiller VI (CD VI) ................................................. 69
4.2.2. High Vacuum Unit II (HVU II) .......................................... 72
4.2.3. Riser Fluid Catalytic Cracking Unit (RFCCU) ................... 76
4.2.4. Light Ends Unit ................................................................... 81
4.3. Unit Polypropilen .......................................................................... 84

BAB V SISTEM PEMROSES DAN PENGENDALIAN PROSES

5.1. Peralatan Proses............................................................................ 91

5.2. Sistem Pemroses Unit Produksi I............................................... 97

5.2.1. Sistem Pemroses Crude Distiller&Gas Plant (CD&GP)..... 97

5.2.2. Sistem Pemroses Crude Distiller&Lights Ends (CD&L)... 104

5.3. Sistem Pemroses Unit Petrokimia............................................... 107

5.2. Sistem Pengendalian Proses............................................... ....... 108

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BAB VI PRODUK
6.1. Produk BBM ................................................................................ 110
6.2. Produk Non BBM ........................................................................ 114

BAB VII SISTEM UTILITAS DAN PENGOLAHAN LIMBAH

7.1. Rumah Pompa Air (RPA) ........................................................................ 120
7.2. Water Treatment Unit (WTU) .................................................................. 122
7.3. Demineralization Plant ............................................................................. 123
7.4. Cooling Water System ............................................................................. 126
7.5. Drinking Water System ............................................................................ 127
7.6. Service Water ............................................................................................ 127
7.7. Pembangkit Steam ................................................................................... 128
7.8. Pembangkit Listrik ................................................................................... 132
7.9. Plant Air dan Instrument Air ..................................................................... 133
7.10. Nitrogen Plant.................................................................. ........................ 136
7.11. Fuel Gas System.............................................................. ........................ 139
7.12. Diesel Fuel System.......................................................... ........................ 139
7.12. Pengolahan Limbah................................................................................. 140

BAB VIII LOKASI DAN TATA LETAK PABRIK

8.1. Kilang Unit Operasi Plaju............................................................. ............. 144
8.2. Kilang Unit Operasi Sungai Gerong............................................. ............. 145

BAB IX STRUKTUR ORGANISASI

9.1. Struktur Organisasi PT.PERTAMINA RU III ................................... 146

DAFTAR PUSTAKA
LAMPIRAN

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 DAFTAR GAMBAR

Halaman
Gambar 1.1. Peta Refinery Unit PT. Pertamina Indonesia..................................3

Gambar 2.1 Diagram Alir Sederhana Proses Distilasi Minyak Bumi................20

Gambar 4.1 Diagram Alir Pemrosesan Minyak Mentah menjadi Produk..........39

Gambar 4.2 Diagram Blok Proses CD&GP........................................................41

Gambar 4.3 Diagram Blok CD&L ................................................................... 69

Gambar 7.1 Skema Pengolahan Air Kilang Utilitas RU III ............................. 121
Gambar 7.2 Diagram Alir Proses Unit Penukar Ion Demineralisasi ............... 124
Gambar 7.3 Sistem Pengelolaan Limbah Pertamina RU III ............................ 141
Gambar 8.1 Lokasi PT. Pertamina RU III ....................................................... 143
Gambar 8.2 Denah Kilang Plaju ...................................................................... 145
Gambar 8.3 Denah Sungai Gerong .................................................................. 145
Gambar 9.1 Struktur Organisasi PT. Pertamina RU III ................................... 146
Gambar 9.2 Struktur organisasi Manager Engineering & Development
PT. Pertamina RU III Plaju-Sungai Gerong .................................. 147
Gambar 9.3 Struktur organisasi Process Engineering PT. Pertamina RU III Plaju-
Sungai Gerong ............................................................................ 148

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 DAFTAR TABEL

Halaman
Tabel 1.1 Sejarah Perkembangan PT. Pertamina RU-III................................. 3
Tabel 2.1 Komposisi Elemental Minyak Bumi ................................................ 7
Tabel 2.2 Perkiraan Jenis Minyak Bumi Berdasarkan °API ............................ 10
Tabel 2.3 Karakteristik Produk Distilasi Atmosferik Minyak Bumi
Mentah............................................................................................................... 11
Tabel 2.4 Karakteristik Produk Distilasi Atmosferik Minyak
Residu................................................................................................................ 12
Tabel 2.5 Perkiraan Tipe Minyak Bumi Berdasarkan K-UOP....................…....12
Tabel 2.6 Klasifikasi Minyak Bumi Berdasarkan US Bureau of Mines......…....13
Tabel 2.7 Kandungan Bensin Tanpa Timbal ....................….... .….... .….... .. 15
Tabel 2.8 Spesifikasi Bahan Bakar Diesel....................….... .….... .….... .. ..... 16
Tabel 3.1 Umpan Unit Primary Process ........................................................... . 19
Tabel 3.2 Umpan Unit Secondary Process ....................................................... .20
Tabel 3.3 Fasilitas Perpipaan yang Terdapat di Kilang Plaju .......................... .24
Tabel 3.4 Kode Tangki di Kilang Plaju Beserta Penggunaannya .................... .26
Tabel 3.5 Daftar Tangki di Sungai Gerong Beserta Penggunaannya............... .36
Tabel 3.6 Bahan-Bahan Penunjang .................................................................. .38
Tabel 4.1 Kapasitas Feed dan Product Crude Distiller II................................. .44
Tabel 4.2 Kapasitas Feed dan Product Crude Distiller III ............................... .47
Tabel 4.3 Kapasitas Feed dan Product Crude Distiller IV ............................... .51
Tabel 4.4 Kapasitas Feed dan Product Crude Distiller V ................................ .55

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Tabel 4.5 Kapasitas Feed dan Product Unit BB Distillation............................ .59
Tabel 4.6 Kapasitas Feed dan Product Stabilizer C/A/B ................................. .66
Tabel 4.7 Kapasitas Feed dan Product Unit SRMGC ...................................... .67
Tabel 4.8 Kapasitas Feed dan Product Unit BBMGCC ................................... .68
Tabel 4.9 Kapasitas Feed dan Product Crude Distiller VI ............................... .72
Tabel 4.10 Kapasitas Feed dan Product Produk High Vacuum Unit ............... .76
Tabel 4.11 Kapasitas Feed dan Product Unit FCCU........................................ .81
Tabel 4.12 Kapasitas Feed dan Product Unit Purifikasi .................................. .92
Tabel 4.13 Kapasitas Feed dan Product Unit Polimerisasi .............................. .92
Tabel 5.1. Jenis dan Fungsi Peralatan Proses di RU-III................................... .93
Tabel 5.2 Kondisi Operasi dan Spesifikasi Alat Proses Utama CD II.......... .. ..97
Tabel 5.3 Kondisi Operasi dan Spesifikasi Alat Proses Utama CD III.... ......... 98
Tabel 5.4 Kondisi Operasi dan Spesifikasi Alat Proses Utama CD IV.... ......... 99
Tabel 5.5 Kondisi Operasi dan Spesifikasi Alat Proses Utama CD V..... ......... 99
Tabel 5.6 Kondisi Operasi dan Spesifikasi Alat Proses Utama Stabilizer C/A/B.
........................................................ ............................................... ................. 100
Tabel 5.7 Spesifikasi kompresor SRMGC..... .......... ...................................... 100
Tabel 5.8 Kondisi Operasi dan Spesifikasi Alat Proses Utama BB Distiller.....
......... ........................................................ ............................................... ........ 101
Tabel 5.9 Kondisi Operasi dan Spesifikasi Alat Proses Utama BB Treater......
........................................................ ............................................... ........ ......... 101
Tabel 5.10 Kondisi Operasi dan Spesifikasi Alat Proses Utama Unit Alkilasi...
......... ........................................................ ............................................... ........ 102
Tabel 5.11 Kondisi Operasi Alat Proses Utama Unit Polimerisasi..... ............. 104
Tabel 5.12 Kondisi Operasi dan Spesifikasi Alat Proses Utama CD VI..... ...... 104
Tabel 5.13 Kondisi Operasi Kolom Distilasi HVU............. ............ ..... .......... 105
Tabel 5.14 Kondisi Operasi dan Spesifikasi Alat Proses Utama RFCCU..... ... 105
Tabel 5.15 Kondisi Operasi Reaktor-Generator RFCCU............. .. ..... .......... 106
Tabel 5.16 Kondisi Operasi Kolom Depropanizer Kilang Polypropylene........
............ ..... .......... ........................................................ ..................................... 107
Tabel 5.17 Kondisi Operasi Reaktor Kilang Polypropylene ..... ..... .......... ..... 108
Tabel 6.1 Spesifikasi Produk Avtur........................................................ ........... 110

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Tabel 6.2 Spesifikasi Produk Premium................................................. ............. 112
Tabel 6.3 Spesifikasi Produk Kerosin..................................................... ........... 112
Tabel 6.4 Spesifikasi Produk Solar (ADO)............................................ ............ 113
Tabel 6.5 Spesifikasi Produk LPG Mix................................................. ............ 115
Tabel 6.6 Spesifikasi Produk SBP-X dan LAWS.............................. ......... ...... 115
Tabel 6.7 Spesifikasi Produk LSWR..................................................... ............ 116
Tabel 6.8 Spesifikasi Produk Musicool................................................. ............ 117
Tabel 6.9 Spesifikasi Produk Polypropylene................................ ..................... 118
Tabel 7.1 Sumber dan Upaya Pengolahan Limbah PT.Pertamina RU-III.......... 140
Tabel 8.1 Data Luas wilayah PT. PERTAMINA (Persero) RU III ................ .. 142

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 DAFTAR LAMPIRAN

Kilang Crude Distiller and Gas Plant

Diagram Alir Process CD II
Diagram Alir Process CD III
Diagram Alir Process CD IV
Diagram Alir Process CD V
Diagram Alir Process SRMGC
Diagram Alir Process BBMGC
Diagram Alir Process BB Distiller
Diagram Alir Process BB Treater
Diagram Alir Process Stabilizer C/A/B
Diagram Alir Process Alkilasi
Diagram Alir Process Polimerisasi

Kilang Crude Distiller and Light End

Diagram Alir Process CD VI
Diagram Alir Process HVU
Diagram Alir Process RFCCU (Regenerator dan Reaktor)

Kilang Polypropilen
Diagram Alir Process Unit Purifikasi Polypropilen
Diagram Alir Process Kilang Polypropilen
Diagram Alir Process Unit Utilitas