DAFTAR ISI

LEMBAR PENGESAHAN DARI PIHAK INDUSTRI

LEMBAR PENGESAHAN DARI PIHAK SEKOLAH

KATA PENGANTAR ............................................................................................. i

DAFTAR ISI .......................................................................................................... iii

DAFTAR GAMBAR ........................................................................................... viii

DAFTAR TABEL ................................................................................................... x

BAB I PENDAHULUAN

1.1. Latar Belakang Masalah ....................................................................... 1

1.2. Tujuan .................................................................................................. 2

1.3. Pembatasan Masalah ............................................................................ 2

1.4. Sistematika Pembahasan ...................................................................... 3

BAB II TINJAUAN INSTANSI

2.1. PT. Sweet Planet Indonesia .................................................................. 4

2.2. Misi PT. Sweet Planet Indonesia ......................................................... 5

2.3. Struktur Organisasi PT. Sweet Planet Indonesia ................................. 5

2.4. Ketenagakerjaan PT. Sweet Planet Indonesia ...................................... 6

BAB III LANDASAN TEORI

3.1. Instrumentasi Industri........................................................................... 8

3.1.1. Fungsi instrumentasi pada industri ............................................ 8

a. Instrumentation as measurement device................................. 9

b. Instrumentation as controller device ...................................... 9

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 c. Instrumantation as safety device............................................. 9

d. Instrumentation as analyzer device ........................................ 9

3.2. Pengukuran ......................................................................................... 10

3.2.1. Besaran .................................................................................... 10

3.2.2. Satuan ...................................................................................... 11

3.2.3 Karakteristik pengukuran ......................................................... 11

a. Karakteristik statis ................................................................ 11

b. Karakteristik dinamis ............................................................ 12

3.3. Pengontrolan (Controlling) ................................................................ 12

3.3.1. Pengendalian proses ................................................................ 13

a. Open loop control system ..................................................... 13

b. Close loop control system ..................................................... 14

3.3.2. Mode pengendalian.................................................................. 14

a. Pengendalian on-off .............................................................. 14

b. Pengendalian kontinyu ......................................................... 16

1) Pengendalian proporsional ................................................ 16

2) Pengendalian integral ........................................................ 17

3) Pengendalian derivatif ....................................................... 18

4) Pengendalian proporsional + integral ................................ 19

5) Pengendalian proporsional + derivatif .............................. 19

6) Pengendalian proporsional + integral + derivatif .............. 19

3.4. Temperatur atau Suhu ....................................................................... 20

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 3.4.1. Macam-macam skala suhu....................................................... 20

a. Skala Celcius......................................................................... 21

b. Skala Fahrenheit ................................................................... 21

c. Skala Kelvin .......................................................................... 22

3.4.2. Konversi skala suhu ................................................................. 25

a. Dari derajat Celcius ke derajat Fahrenheit ............................ 25

b. Dari derajat Celcius ke Kelvin.............................................. 26

c. Dari derajat Fahrenheit ke derajat Celcius ............................ 26

d. Dari derajat Fahrenheit ke Kelvin ........................................ 26

e. Dari Kelvin ke derajat Celcius .............................................. 26

f. Dari Kelvin ke derajat Celcius .............................................. 27

3.4.3. Alat untuk mengukur suhu ...................................................... 27

a. Termometer raksa ................................................................. 27

b. Termometer alkohol ............................................................. 28

c. Termometer bimetal .............................................................. 29

d. Termometer inframerah ........................................................ 30

3.5. Energi Listrik .................................................................................... 31

3.5.1. Sejarah .................................................................................... 32

3.5.2. Muatan listrik ......................................................................... 34

3.5.3. Arus listrik.............................................................................. 36

a. Arus searah (direct current) .................................................. 37

b. Arus bolak-balik (alternating current) ................................. 38

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 3.5.4. Tegangan atau beda potensial listrik ...................................... 39

3.5.5. Resistansi (hambatan) listrik .................................................. 40

a. Hukum Ohm ......................................................................... 41

b. Sejarah Hukum Ohm ............................................................ 43

3.6. Termokopel (Thermocouple) ............................................................ 43

3.6.1. Efek Seebeck .......................................................................... 44

3.7. RTD (Resistance Temperature Detector) ......................................... 46

3.7.1. Prinsip Kerja RTD ................................................................. 47

3.8. Verifikasi dan kalibrasi ..................................................................... 48

BAB IV VERIFIKASI DAN KALIBRASI TEMPERATURE CONTROLLER

TOHO TTM-004

4.1. Mesin pengemasan Pillowpack ........................................................ 51

4.2. Temperature Controller Pada Mesin Pengemas Pillowpack ............ 54

4.3. Temperature Controller TOHO TTM-004 ....................................... 57

4.3.1. Spesifikasi .............................................................................. 57

a. Power Supply ........................................................................ 57

b. Input ...................................................................................... 57

c. Output ................................................................................... 58

d. Ukuran .................................................................................. 58

e. Display .................................................................................. 58

f. Konfigurasi I/O ..................................................................... 60

g. Referensi Input dan Range ................................................... 60

4.4. Verifikasi dan Kalibrasi .................................................................... 60

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 4.5. Temperature Calibrator Fluke 724 .................................................. 63

4.5.1. Spesifikasi .............................................................................. 64

a. Fungsi.................................................................................... 64

b. Perlengkapan Fluke 724 ....................................................... 64

c. Tombol-tombol ..................................................................... 65

d. Konfigurasi I/O ..................................................................... 67

4.6. Langkah-langkah Verifikasi dan Kalibrasi Temperature Controller

TOHO TTM-004 ............................................................................... 68

BAB V KESIMPULAN DAN SARAN

5.1. Kesimpulan ....................................................................................... 77

5.2. Saran ................................................................................................. 77

5.2.1. Saran untuk pihak industri ..................................................... 78

5.2.2. Saran untuk pihak sekolah ..................................................... 78

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 DAFTAR GAMBAR
Gambar 3.1 Diagram blok sistem pengendalian loop terbuka .............................. 13
Gambar 3.2 Diagram blok sistem pengendalian loop tertutup .............................. 14
Gambar 3.3 Fluktuasi sinyal output pengontrolan on-off...................................... 15
Gambar 3.4 Fluktuasi sinyal output pengontrolan on-off dengan differensial gap15
Gambar 3.5 Perbandingan skala Fahrenheit, Celcius, dan Kelvin ........................ 21
Gambar 3.6 Termometer gas volume-konstan ................................................................ 22
Gambar 3.7 Grafik pengaruh suhu terhadap tekanan ............................................ 24
Gambar 3.8 Termometer raksa .............................................................................. 27
Gambar 3.9 Termometer Bimetal ......................................................................... 29
Gambar 3.10 Termometer Inframerah .................................................................. 30
Gambar 3.11 Thales .............................................................................................. 32
Gambar 3.12 Tarik menarik antara muatan positif dan negatif ............................ 34
Gambar 3.13 Elektroskop...................................................................................... 36
Gambar 3.14 Grafik arus searah............................................................................ 37
Gambar 3.15 Grafik arus AC ................................................................................ 38
Gambar 3.16 Termokopel ..................................................................................... 43
Gambar 3.17 Efek Seebeck ................................................................................... 44
Gambar 3.18 Bagian-bagian RTD......................................................................... 47
Gambar 4.1 Mesin Pillowpack .............................................................................. 49
Gambar 4.2 Bagian-bagian mesin ......................................................................... 51
Gambar 4.3 Longseal dan crimper ........................................................................ 53
Gambar 4.4 Posisi plastik pembungkus ................................................................ 53
Gambar 4.5 Gambaran sederhana mesin Pillowpack............................................ 54
Gambar 4.6 Temperature controller pada mesin .................................................. 54
Gambar 4.7 Bagian Longseal pada mesin ............................................................. 55
Gambar 4.8 Bagian yang direkatkan longseal ...................................................... 55
Gambar 4.9 Bagian crimper pada mesin ............................................................... 56

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Gambar 4.10 Bagian yang direkatkan crimper ..................................................... 56
Gambar 4.11 Ukuran TOHO TTM-004 ................................................................ 58
Gambar 4.12 Display TOHO TTM-004 ............................................................... 59
Gambar 4.13 Konfigurasi I/O TOHO TTM-004................................................... 60
Gambar 4.14 Temperature calibrator Fluke 724 .................................................. 63
Gambar 4.15 Perlengkapan satu set kalibrator Fluke 724..................................... 64
Gambar 4.16 Tombol-tombol pada Fluke 724 ...................................................... 65
Gambar 4.17 Konfigurasi soket pada Fluke 724 ................................................... 67
Gambar 4.18 Temperature calibrator Fluke 724 .................................................. 68
Gambar 4.19 Socket test lead untuk fungsi source ............................................... 69
Gambar 4.20 Koneksi Fluke dan TTM-004 .......................................................... 70
Gambar 4.21 Tombol power ................................................................................. 71
Gambar 4.22 Tombol meas/source ....................................................................... 71
Gambar 4.23 Tombol TC dan °C .......................................................................... 72
Gambar 4.24 Termokopel tipe J ............................................................................ 73
Gambar 4.25 100 °C pada layar Fluke 724 ........................................................... 73
Gambar 4.26 100 °C pada layar TTM-004 ........................................................... 74
Gambar 4.27 Tampilan Set 1 pada TTM-004 ....................................................... 74

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 DAFTAR TABEL
Tabel 4.1 Keterangan pada display kontroler ....................................................... 59
Tabel 4.2 Referensi input dan range ..................................................................... 60
Tabel 4.3 Referensi input dan range ..................................................................... 61
Tabel 4.4 Fungsi Fluke 724................................................................................... 64
Tabel 4.5 Contoh tabel verifikasi dan kalibrasi .................................................... 68
Tabel 4.6 Hasil verifikasi dan kalibrasi................................................................. 75
Tabel 4.7 Hasil verifikasi dan kalibrasi................................................................. 75