409317941
30000 Ton/Tahun Massa H2SO4 2811.4981355862
Kapasitas AMS
3787.87878788 Kg/Jam Massa NH3 956.8811315822
20000 Ton/Tahun Massa H2SO4 2755.2681728745
Kapasitas MAP
2525.25252525 Kg/Jam
Kapasitas Total 6313.13131313 Kg/Jam
Kebutuhan Bahan Baku
2NH3 + H2SO4 (NH4)2SO4 B
57.3312969257 28.67 REAKTOR 28.66564846
KRISTALISASI
A
INPUT
Komponen Berat Molekul
Komposisi A Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam)
NH3 17.031 0.995 971.5272713513
H2O (g) 18.01528 0.005 4.8820465897
H2SO4 98.079 0.985 2769.33
H2O (l) 18.01528 0.015 42.17
(NH4)2SO4 132.14
TOTAL 1 976.409317941 1 2811.4981355862
INPUT
Komponen Berat Molekul
Komposisi A Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam)
NH3 17.031 0.995 971.53 0.01 19.26
H2O (g) 18.01528 0.005 4.88 0.00003418 0.10
H2SO4 98.079 0.98 2769.33
H2O (l) 18.01528 0.01 42.17
(NH4)2SO4 132.14
TOTAL 1 976.41 1 2830.85
CENTRIFUGE A
Fraksi AMS 0.45
Massa Total 1540.583615
Massa AMS 1466.41435
Massa Air 1718.11494056
INPUT
Komponen Berat Molekul
Kompisisi A Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam)
H2SO4 98.079 55.386513271
H2O (l) 18.01528 46.9568776917
(NH4)2SO4 132.14 3666.0358762057
TOTAL 0 3768.3792671684 0 0
D
SCRUBBER
INPUT
Komponen Berat Molekul
Kompisisi A Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam)
H2SO4 98.079 0.985 2769.3256635524
H2O (l) 18.01528 0.015 42.1724720338
NH3 17.031 0.358060208 19.430545427
H2O (g) 18.01528 0.641939792 34.8355947644
TOTAL 1 2811.4981355862 1 54.2661401915
INPUT
Komponen Berat Molekul
Komposisi A Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam)
NH3 17.031 0.995 372.0119784299
H2O (g) 18.01528 0.005 1.8694069268
H3PO4 97.9951 0.85 1828.5926947472
H2O (l) 18.01528 0.15 322.6928284848
(NH4)H2PO4 115.03
TOTAL 1 373.8813853567 1 2151.285523232
INPUT
Komponen Berat Molekul
Komposisi A Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam)
NH3 17.031 0.995 372.0119784299 0.003399307 7.3379493176
H2O (g) 18.01528 0.005 1.8694069268 1.708194E-05 0.0368741172
H3PO4 97.9951 0.847096069 1828.5926947472
H2O (l) 18.01528 0.149487542 322.6928284848
(NH4)H2PO4 115.03
TOTAL 1 373.8813853567 1 2158.6603466668
INPUT
Komponen Berat Molekul
Komposisi A Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam)
H3PO4 97.9951 0.01452596 36.5718538949
H2O (l) 18.01528 0.128897894 324.524847273
(NH4)H2PO4 115.03 0.856576145 2156.5925797135
TOTAL 1 2517.6892808815 0 0
INPUT
Komponen Berat Molekul
Komposisi A Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam)
H3PO4 97.9951 0.85 1828.5926947472
H2O (l) 18.01528 0.15 322.6928284848
NH3 17.031 0.267318412 7.4402395686
H2O (g) 18.01528 0.732681588 20.3926340567
TOTAL 1 2151.285523232 1 27.8328736253
MIXING TANK
INPUT
Komponen Berat Molekul
Komposisi A Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam)
(NH4)2SO4 132.14 0.979881323 3750
(NH4)H2PO4 115.03 0.979735596 2500
H2O (l) 18.01528 0.020118677 76.9940554833 0.020264404 51.7088583981
TOTAL 1 3826.9940554833 1 2551.7088583981
A
ROTARY DRYER
P 101.325
Pa 2.76
Udara
Pas 617.8
H 0.017413212
INPUT
Komponen Berat Molekul
Komposisi A Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam)
(NH4)2SO4 132.14 0.587893816 3750
(NH4)H2PO4 115.03 0.391929211 2500
H2O (l) 18.01528 0.020176973 128.7029138815
N2 28.013 0.79 2919.4873521994
O2 31.9988 0.21 776.0662581796
TOTAL 1 6378.7029138815 1 3695.5536103789
BALL MILL
INPUT
Komponen Berat Molekul
Komposisi A Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam)
(NH4)2SO4 132.14 0.593885219 3750 0.593885219 1500
(NH4)H2PO4 115.03 0.39592348 2500 0.39592348 1000
H2O (l) 18.01528 0.010191301 64.3514569407 0.010191301 25.7405827763
TOTAL 1 6314.3514569407 1 2525.7405827763
SCREEN
SCREEN
DENGAN RECYCLE
INPUT OUTPUT
Komponen Berat Molekul
Komposisi A Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam)
(NH4)2SO4 132.14 0.593885219 5250 0.593885219 1500
(NH4)H2PO4 115.03 0.39592348 3500 0.39592348 1000
H2O (l) 18.01528 0.010191301 90.092039717 0.010191301 25.7405827763
TOTAL 1 8840.092039717 1 2525.7405827763
Massa NH3 971.5272713513 Massa H2SO4
100
Massa Air 4.8820465897 Massa Air
Massa NH3 952.0967259243 Massa H2SO4
98
Massa Air 4.7844056579 Massa Air
TANPA RECYCLE
OUTPUT
Komposisi C Mass Rate C (Kg/Jam) Komposisi D Mass Rate D (Kg/Jam)
0.995 19.430545427
0.005 0.0976409318
0 0 1 19.5281863588
DENGAN RECYCLE
OUTPUT
Komposisi C Mass Rate C (Kg/Jam) Komposisi D Mass Rate D (Kg/Jam)
0.36 19.43
0.64 34.84
0.02 55.39
0.53 1736.90
0.4500000002 1466.41
1 3258.70 1 54.27
OUTPUT
Komposisi C Mass Rate C (Kg/Jam) Komposisi D Mass Rate D (Kg/Jam)
55.386513271
1736.8976916322
1466.4143504823
0 0 0 3258.6985553856
OUTPUT
Komposisi C Mass Rate C (Kg/Jam) Komposisi D Mass Rate D (Kg/Jam)
0.9782661762 2769.3256635524
0.0148974545 42.1724720338
0.005 0.1745669902 0.0068021875 19.2559784368
0.995 34.7388310537 3.41818467015789E-05 0.0967637107
1 34.9133980439 1 2830.8508777338
TANPA RECYCLE
OUTPUT
Komposisi C Mass Rate C (Kg/Jam) Komposisi D Mass Rate D (Kg/Jam)
0.995 7.4402395686
0.005 0.0373881385
0 0 1 7.4776277071
DENGAN RECYCLE
OUTPUT
Komposisi C Mass Rate C (Kg/Jam) Komposisi D Mass Rate D (Kg/Jam)
0.2673184116 7.4402395686
0.7326815884 20.3926340567
0.0190779362 36.5718538949
0.5309220637 1017.7622959092
0.4500000001 862.6370318854
1 1916.9711816896 1 27.8328736253
OUTPUT
Komposisi C Mass Rate C (Kg/Jam) Komposisi D Mass Rate D (Kg/Jam)
0.0190779362 36.5718538949
0.5309220637 1017.7622959092
0.4500000001 862.6370318854
0 0 1 1916.9711816896
OUTPUT
Komposisi C Mass Rate C (Kg/Jam) Komposisi D Mass Rate D (Kg/Jam)
0.8470960694 1828.5926947472
0.1494875417 322.6928284848
0.005 0.102290251 0.003399307 7.3379493176
0.995 20.3557599395 1.70819449345198E-05 0.0368741172
1 20.4580501905 1 2158.6603466668
OUTPUT
Mass Rate Input (Kg/Jam) Mass Rate Output (Kg/Jam)
Komposisi C Mass Rate C (Kg/Jam)
0.5878938164 3750
0.391929211 2500
0.0201769726 128.7029138815
6378.70291388 6378.702913881
1 6378.7029138815
C
D
OUTPUT
Komposisi C Mass Rate C (Kg/Jam) Komposisi D Mass Rate D (Kg/Jam)
0.5938852193 3750
0.3959234796 2500
0.0171151813 64.3514569407 0.0101913011 64.3514569407
0.7764790068 2919.4873521994
0.2064058119 776.0662581796
1 3759.9050673197 1 6314.3514569407
OUTPUT
Mass Rate Input (Kg/Jam) Mass Rate Output (Kg/Jam)
Komposisi C Mass Rate C (Kg/Jam)
0.5938852193 5250
0.3959234796 3500
0.0101913011 90.092039717
8840.09203972 8840.092039717
1 8840.092039717
B
C
NPA RECYCLE
OUTPUT
Mass Rate Input (Kg/Jam) Mass Rate Output (Kg/Jam)
Komposisi C Mass Rate C (Kg/Jam)
0.5938852193 2250
0.3959234796 1500
0.0101913011 38.6108741644
6314.35145694 6314.351456941
1 3788.6108741644
NGAN RECYCLE
OUTPUT
Mass Rate Input (Kg/Jam) Mass Rate Output (Kg/Jam)
Komposisi C Mass Rate C (Kg/Jam)
0.5938852193 3750
0.3959234796 2500
0.0101913011 64.3514569407
8840.09203972 8840.092039717
1 6314.3514569407
2769.33
42.1724720338
2713.9391502814
41.3290225931
OUTPUT
Mass Rate Input (Kg/Jam)
Komposisi E Mass Rate E (Kg/Jam)
0.0146977014 55.39
0.0124607621 46.9568776917
3787.90745353
0.9728415365 3666.0358762057
1 3768.3792671684
OUTPUT
Mass Rate Input (Kg/Jam)
Komposisi E Mass Rate E (Kg/Jam)
0.01 55.39
0.25 1739.89
7065.96
0.74 5216.41
1 7011.69
2865.764275778 2865.7642757777
OUTPUT
Mass Rate Input (Kg/Jam)
Komposisi E Mass Rate E (Kg/Jam)
0.01452596 36.5718538949
0.1288978945 324.524847273
2525.16690859
0.8565761455 2156.5925797135
1 2517.6892808815
OUTPUT
Mass Rate Input (Kg/Jam)
Komposisi E Mass Rate E (Kg/Jam)
0.0082710313 36.5718538949
4449.51291371
0.2312404211 1022.4711543074
4449.51291371
0.7604885477 3362.6370318854
1 4421.6800400877
2517.689280882 1916.9711816896
SCRUBBER
2179.118396857 2179.1183968573
Mass Rate Input (Kg/Jam) Mass Rate Output (Kg/Jam)
10074.25652426 10074.25652426
Mass Rate Output (Kg/Jam)
3787.9074535273
7065.9587510604
INPUT
Komponen Berat Molekul
Kompisisi A
H2SO4 0 0.0078991645
H2O (l) 18.01528 0.2481414751
(NH4)2SO4 132.14 0.7439593605
TOTAL 1
Produk
(NH4)H2PO4 99%
Air 1%
2525.1669085886
4449.512913713
4449.512913713
INPUT
Komponen Berat Molekul
Kompisisi A
H3PO4 97.9951 0.01452596
H2O (l) 18.01528 0.4061149094
(NH4)H2PO4 115.03 1.3356044598
TOTAL 1.7562453293
INPUT OUTPUT
Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam) Komposisi C Mass Rate C (Kg/Jam)
55.386513271
1739.8917471156 1 74 0.0201186765 76.9940554833
5216.4143504823 0.9798813235 3750
7011.6926108689 1 74 1 3826.9940554833
2500
25.2525252525
INPUT OUTPUT
Mass Rate A (Kg/Jam) Komposisi B Mass Rate B (Kg/Jam) Komposisi C Mass Rate C (Kg/Jam)
36.5718538949
1022.4711543074 1 47 0.0202644037 51.7088583981
3362.6370318854 0.9797355963 2500
4421.6800400877 1 47 1 2551.7088583981
OUTPUT
Mass Rate Input (Kg/Jam) Mass Rate Output (Kg/Jam)
Komposisi D Mass Rate D (Kg/Jam)
0.0169965133 55.386513271
0.5330034865 1736.8976916322
0.4500000002 1466.4143504823
7085.692610869 7085.6926108689
1 3258.6985553856
OUTPUT
Mass Rate Input (Kg/Jam) Mass Rate Output (Kg/Jam)
Komposisi D Mass Rate D (Kg/Jam)
0.0190779362 36.5718538949
0.5309220637 1017.7622959092
0.4500000001 862.6370318854
4468.680040088 4468.6800400877
1 1916.9711816896
CENTRIFUGE
Properti Fase Gas
Komponen A B C D
NH3 35.15 0.02954 4.42E-06 -6.69E-09
T Reference 298.15
T Operasi 380.15
𝐴 (𝑇2−𝑇1)+�/2 (𝑇22−𝑇12)+�/3(𝑇23−𝑇13)+ �/4(𝑇24−𝑇14)
Cp (NH4)2SO4 (J/mol.K) 164.04
Cp H2O (g) (KJ/Kg.K) 1.891006135
Cp H2O (l) (KJ/Kg.K) 4.2496978417
REAKTOR AMMONIUM SU
H2SO4
Cp dt( KJ/Kmol) 13726.8
H2SO4 Masuk Mol H2SO4 (Kmol/Jam) 28.80037701
Q H2SO4 (KJ/Jam) 395337.0151
Cp dt( KJ/Kmol) 13726.8
H2SO4 Keluar Mol H2SO4 (Kmol/Jam) 0.564713275
Q H2SO4 (KJ/Jam) 7751.706179
CENTRIFUGE AMMONIUM S
T Reference 298.15 Cp H2O (KJ/Kg.K)
T Operasi 313.15
(NH4)2SO4
Cp dT (KJ/Kmol) 2460.6
(NH42)SO4 Masuk Mol AMS (Kmol/Jam) 5216.41435
Q AMS (KJ/Jam) 12835509.15
Cp dT (KJ/Kmol) 2460.6
(NH4)2SO4 Keluar Mol AMS (Kmol/Jam) 5216.41435
Q AMS (KJ/Jam) 12835509.15
ROTARY DRYER
T Reference 298.15
T Operasi 313.15
(NH4)2SO4 (NH4)H2PO4
Cp dT (KJ/Kmol) 2460.6
(NH42)SO4 Masuk Mol AMS (Kmol/Jam) 28.37899198 (NH4)H2PO4 Masuk
Q AMS (KJ/Jam) 69829.34766
Cp dT (KJ/Kmol) 2460.6
(NH4)2SO4 Keluar Mol AMS (Kmol/Jam) 28.37899198 (NH4)H2PO4 Keluar
Q AMS (KJ/Jam) 69829.34766
Properti Fase Solid
E Elemen atom ∆E
H 7.56
N 18.76
O 13.42
P 26.63
𝑇12)+�/3(𝑇23−𝑇13)+ �/4(𝑇24−𝑇14) S 12.36
ROTARY DRYER
(NH4)H2PO4
Cp dT (KJ/Kmol) 2166.45
Mol MAP (Kmol/Jam) 21.73346084
Q MAP (KJ/Jam) 47084.45623
Cp dT (KJ/Kmol) 2166.45
Mol MAP (Kmol/Jam) 21.73346084
Q MAP (KJ/Jam) 47084.45623
Panas Reaksi Pembentukan Properti Fase Liquid
Komponen ∆Hf (Kj/mol) ∆Hf (kcal/mol) Elemen atom
NH3 -133.84614 -31.99 H
H2O -285.83 C
(NH4)2SO4 -1178.8 -281.74 O
H2SO4 -810.39896 -193.69 S
(NH4)H2PO4 Keluar
H3PO4
H3PO4 Masuk
H3PO4 Keluar
T Reference
T Operasi
(NH4)H2PO4
(NH4)H2PO4 Masuk
(NH4)H2PO4 Keluar
Properti Fase Liquid Cp (NH4)H2PO4 144.43
∆E
18 T Reference 298.15
11.7 T Operasi 380.15
25.1
31
167.4
185.4
REAKTOR AMMONIUM POSPAT
H3PO4
Cp dt( KJ/Kmol) 15202.8
Mol H3PO4 (Kmol/Jam) 18.6600421
Q H3PO4 (KJ/Jam) 283684.889
Cp dt( KJ/Kmol) 15202.8
Mol H3PO4 (Kmol/Jam) 0.37320084
Q H3PO4 (KJ/Jam) 5673.69777
(NH4)H2PO4
Cp dT (KJ/Kmol) 2166.45
Mol MAP (Kmol/Jam) 29.2326961
Q MAP (KJ/Jam) 63331.1745
Cp dT (KJ/Kmol) 2166.45
Mol MAP (Kmol/Jam) 29.2326961
Q MAP (KJ/Jam) 63331.1745
NERACA ENERGI REAKTOR AMMONIUM POSPAT
Komponen Masuk Keluar
NH3 82949.08624 1626.8912380128
H2O (g) 295.5927102 3162.1328809742
H2O (l) 467115.3984 356305.863530387
(NH4)H2PO4 10216434.65 39824584.6542471
H3PO4 283684.8885 5673.6977705421
Panas Reaksi 0
Q Pendingin 0
TOTAL 11050479.62 40191353.239667
LMTD 58.7548
UD 0.35
A 26.8181
RD 0.001
shell (slurry)
in m f B (m) 0.6858
ODt 1.25 0.03175 0.10417 Pitch (m) 0.0396875
IDt 0.92 0.023368 0.07667 C'(m) 0.0079375
luas permukaan (m2/m) 0.099695 As (m2) 0.0940643
panjang tube 1.8288 6 μ (Kg/ms) 2.84E-04
jumlah tube 147.09183 482.585 Cp (KJ/KgK) 4.2198
IDs 27 0.6858 2.25 k(KJ/msK) 0.0008841
pitch 1.5625 0.0396875 Nre 8576.0638
De 1.23 0.031242 Pr,s 1.3545882
jumlah tube 151 Jh,s 32
jumlah pass 4 2 Nu,s 35.406724
L. p standar (m /m)
2
27.530655 ho 1.001945
UD (kJ/ m2 s K) 0.3409413 Gs 77.904325
NGIN (water) (tube)
303.15
321.15 FRAKSI
0.01 5.446E-06
0.74 0.0004181
0.0008007 0.25 0.00025
0.0006158 1 0.0006735
4.181
26380.865 1484.724951125
LMTD 58.75475394
UD 0.35
A 12.68822761
RD 0.001
shell (slurry)
in m f B (m) 0.38735
ODt 0.75 0.01905 0.0625 Pitch (m) 0.0254
IDt 0.652 0.0165608 0.05433 C'(m) 0.00635
luas permukaan (m2/m) 0.059817 As (m2) 0.03751
panjang tube 1.8288 6 μ (Kg/ms) 0.0002838
jumlah tube 115.98721 Cp (KJ/KgK) 4.19512
IDs 15.25 0.38735 1.27083 k(KJ/msK) 0.0006752
pitch 1 0.0254 Nre 7858.8165
De 0.95 0.02413 Pr,s 1.763322
jumlah tube 124 Jh,s 30
jumlah pass 2 1 Nu,s 36.243639
L. p standar (m /m)
2
13.564773 ho 1.014144
UD (kJ/ m2 s K) 0.3273833 Gs 92.429843
NGIN (water) (tube)
303.15
321.15 FRAKSI
0.01 0.01 H3Po4
0.74 0.76 MAP
0.0008007 0.25 0.23 H2o
0.0006158 1 1
4.181
12481.358
4.737E-06 0.0008949
0.0006592 1117 kg/m3
0.000231 69.760752
0.2390111335