OPTIMASI KINERJA CHILLER (E-103) SECARA SIMULASI

DI KILANG MINI (KIMIN) PALUH TABUAN TIMUR

PT. PERTAMINA EP ASSET 1 PANGKALAN SUSU FIELD

KERJA PRAKTEK

Diajukan untuk memenuhi sebagian dari

Syarat-syarat yang diperlukan untuk
Memperoleh Ijazah Sarjana

Disusun Oleh:

GUNTORO
NIM : 160140042
JURUSAN : TEKNIK KIMIA

JURUSAN TEKNIK KIMIA FAKULTAS TEKNIK

UNIVERSITAS MALIKUSSALEH
LHOKSEUMAWE
2019
 LEMBARAN PENGESAHAN JURUSAN
Laporan Kerja Praktek dengan judul “ OPTIMASI KINERJA CHILLER (E-
103) SECARA SIMULASI DI KILANG MINI (KIMIN) PALUH TABUHAN
TIMUR PT. PERTAMINA EP ASSET 1 PANGKALAN SUSU FIELD”.
Disusun oleh Guntoro, Nomor Induk Mahasiswa 160140042, Jurusan Teknik
Kimia, untuk melengkapi sebagian dari syarat-syarat yang diperlukan untuk
memperoleh Ijazah Sarjana ( S1) pada Fakultas Teknik Universitas Malikussaleh
Lhokseumawe.

Lhokseumawe, 06 September 2019

Penulis,

Guntoro
NIM : 160140042

Mengetahui
Pembimbing, Koordinator Kerja Praktek

Novi Sylvia, S.T., M.T. Novi Sylvia, S.T., M.T.

NIP : 197811252006042008 NIP : 197811252006042008

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 ABSTRAK

Dalam proses pencairan, temperatur dapat mencapai -40oC di dalam Chiller,

namun kini tidak lebih dari -10 oC sehingga disinyalir terjadi kerusakan di dalam
Chiller sehingga perlu dievaluasi. Chiller adalah alat yang berfungsi untuk
mendinginkan feed gas hingga mencapai -40oC dengan refrigerant propana.
Chiller ini adalah exchanger dengan tipe shell and tube dimana feed gas dialirkan
ke tube dan pendingin propana di badan shell. Proses evaluasi dilakukan dengan
menghitung fouling factor hingga pressure drop. Proses optimasi dilakukan
dengan memvariasikan suhu pendingin kemudian disimulasikan dengan Aspen
Hysys kemudian ditampilkan nilai LMTD, UA dan jumlah kondensat beserta duty
yang dibutuhkan. Nilai fouling factor Rd = 0,322 ft2hroF/BTU yang didapat jauh
lebih besar dari nilai toleransi yang diijinkan (fouling resistance). Pressure drop
di shell dan di tube masih dibawah batas desain yaitu sebesar 5-10 psi. Semakin
rendah suhu pendingin untuk Chiller maka akan semakin besar nilai LMTD.
Semakin rendah suhu pendingin maka akan meningkatkan nilai koefisien overall
perpindahan panas. Semakin rendah suhu pendingin maka kondensat yang
dihasilkan akan semakin besar.

Kata Kunci : Chiller, Fouling Factor, Kondensat, Pressure Drop dan

Temperatur

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 DAFTAR ISI

LEMBAR PENGESAHAN JURUSAN.............................................................i

LEMBAR PENGESAHAN PABRIK................................................................ii
KATA PENGANTAR.........................................................................................iii
ABSTRAK............................................................................................................v
DAFTAR ISI........................................................................................................vi
BAB I PENDAHULUAN
1.1 Latar Belakang ....................................................................................... 1
1.2 Rumusah Masalah .................................................................................. 2
1.3 Batasan Masalah..................................................................................... 2
1.4 Tujuan Kerja Praktek ............................................................................. 2
1.5 Manfaat Kerja Praktek ........................................................................... 2
1.6 Lokasi Kerja Praktek .............................................................................. 3
BAB II PROFIL PERUSAHAAN
2.1 Sejarah Perusahaan ................................................................................ 4
2.2 Status Sumur PT Pertamina EP Asset 1 Pangkalan Susu ...................... 6
2.3 Visi dan Misi PT Pertamina EP Asset 1 Pangkalan Susu ...................... 8
2.4 Daerah Operasional PT Pertamina EP Asset 1 Pangkalan Susu ............ 8
2.5 Struktur Organisasi PT Pertamina EP Asset 1 Pangkalan Susu ............. 9
2.6 Karyawan PT Pertamina EP Asset 1 Pangkalan Susu ........................... 10
BAB III URAIAN PROSES
3.1 Proses Produksi Kondensat di Kilang Mini ........................................... 11
3.2 Pemisahan Fluida di Stasiun Pengumpul SP V ...................................... 18
3.3 Unit MGS (Main Gathering Station) ..................................................... 23
3.4 Unit Utilitas ............................................................................................ 25
3.5 Unit Instalasi Pengolahan Limbah ......................................................... 28
3.6 Unit Laboratorium.................................................................................. 30
3.7 Alat-Alat yang Ada di Laboratorium ..................................................... 30

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BAB IV TUGAS KHUSUS
4.1 Pendahuluan ........................................................................................... 38
4.1.1 Latar Belakang .............................................................................. 38
4.1.2 Tujuan Kerja Praktek .................................................................... 39
4.1.3 Manfaat Kerja Praktek .................................................................. 39
4.2 Landasan Teori ....................................................................................... 39
4.2.1 Chiller (E-103) .............................................................................. 39
4.2.2 Perpindahan Panas ........................................................................ 41
4.2.3 Faktor Analisis Performance ........................................................ 43
4.2.4 Fouling Factor .............................................................................. 47
4.3 Proses Penyelesaian Permasalahan ........................................................ 48
4.3.1 Uraian Proses Evaluasi Performance Chiller (E-103) .................. 48
4.3.2 Optimasi Performance Chiller (E-103) dengan Hysys ................. 52
4.4 Hasil dan Pembahasan............................................................................ 53
4.4.1 Hasil Evaluasi Alat Chiller ........................................................... 53
4.4.2 Pembahasan Evaluasi .................................................................... 56
4.4.3 Hasil Optimasi Alat Chiller .......................................................... 58
4.4.4 Pembahasan Optimasi Alat Chiller ............................................... 58
BAB V PENUTUP
5.1 Kesimpulan ............................................................................................ 63
5.2 Saran ....................................................................................................... 63
DAFTAR PUSTAKA
DAFTAR SIMBOL ...........................................................................................viii
DAFTAR TABEL ............................................................................................ix
DAFTAR GAMBAR .........................................................................................x
LAMPIRAN A
LAMPIRAN B

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 DAFTAR SIMBOL

φs .............................................................................................. 50

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 DAFTAR TABEL

Tabel 2.1 Rekapitulasi Karyawan ......................................................................... 10

Tabel 3.1 Komposisi Feed Gas (Bulan Juli-14 Agustus 2019) ............................. 11
Tabel 4.1 Spesifikasi alat Chiller (E-103)............................................................. 41
Tabel 4.2 Data di Shell .......................................................................................... 53
Tabel 4.3 Data di Tube .......................................................................................... 53
Tabel 4.4 Hasil Perhitungan Performance ............................................................ 55
Tabel 4.5 Hasil Optimasi dengan Simulasi di Aspen Hysys ................................. 58

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 DAFTAR GAMBAR

Gambar 2.1 (a) grafik produksi minyak (b) gas bumi ........................................... 6
Gambar 2.2 Grafik status sumur ........................................................................... 7
Gambar 2.3 Peta Lokasi PT Pertamina EP Asset 1 Pangkalan Susu Field ........... 8
Gambar 2.4 Struktur Organisasi PT Pertamina EP Asset 1 Pangkalan Susu ........ 9
Gambar 3.1 Flow Diagram di KIMIN .................................................................. 12
Gambar 3.2 Separator tiga fasa V-106 .................................................................. 13
Gambar 3.3 E-101 .............................................................................................. 13
Gambar 3.4 E-102 .............................................................................................. 14
Gambar 3.5 Chiller .............................................................................................. 15
Gambar 3.6 Low Temperature Separator ............................................................. 15
Gambar 3.7 (a) T-101 (b) E-104 (Ethanizer Reboiler) ......................................... 16
Gambar 3.8 (a) T-102 (b) E-104 (Butanizer reboiler)........................................... 17
Gambar 3.9 (a) Separator Medium Pressure dan(b) Separator LP di SP V .......... 18
Gambar 3.10 Proses Pemisahan Fluida di SP V ................................................... 19
Gambar 3.11 Manifold .......................................................................................... 20
Gambar 3.12 Scrubber .......................................................................................... 20
Gambar 3.13 Pompa .............................................................................................. 21
Gambar 3.14 Separator.......................................................................................... 21
Gambar 3.15 Compressor...................................................................................... 22
Gambar 3.16 Tank .............................................................................................. 22
Gambar 3.17 Manifold .......................................................................................... 23
Gambar 3.18 Banker ............................................................................................. 24
Gambar 3.19 Tangki Air ....................................................................................... 25
Gambar 3.20 Diagram Pengolahan Air ................................................................. 26
Gambar 3.21 Flow Diagram Power Plant ............................................................. 27
Gambar 3.22 Diagram Pengolahan Air Injeksi ..................................................... 28
Gambar 3.23 Struktur Organisasi Laboratorium ................................................... 30

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Gambar 3.24 Gas Kromatografi ............................................................................ 31
Gambar 3.25 Spektofotometer .............................................................................. 32
Gambar 3.26 Alat Titrasi....................................................................................... 32
Gambar 3.27 Alat Distilasi.................................................................................... 33
Gambar 3.28 Analisa Air Formasi ........................................................................ 34
Gambar 3.29 Analisa Air Injeksi .......................................................................... 35
Gambar 3.30 Analisa Gas ..................................................................................... 36
Gambar 3.31 Analisa Minyak ............................................................................... 37
Gambar 4.1 Alat chiller (E-103) ......................................................................... 39
Gambar 4.2 Data Statistik Feed Rate Bulan Juli-Agustus .................................. 54
Gambar 4.3 Hasil Worksheet Simulasi ............................................................... 55
Gambar 4.4 Hasil simulasi .................................................................................. 56
Gambar 4.5 Grafik Hubungan Suhu Refrigirent terhadap LMTD ...................... 58
Gambar 4.6 Grafik Hubungan UA terhadap Suhu Refrigirent ........................... 59
Gambar 4.7 Hubungan Ft Factor terhadap Suhu Refrigirent ............................. 60
Gambar 4.8 Hubungan Jumlah Kondensat terhadap Suhu Refrigirent ............... 60
Gambar 4.9 Hubungan Suhu Refrigirent terhadap Duty ..................................... 61

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 DAFTAR LAMPIRAN

LAMPIRAN A ............................................................................................A-1
LAMPIRAN B ............................................................................................B-1