DAFTAR ISI

Halaman
KATA PENGANTAR ........................................................................................ i
INTISARI ........................................................................................................... ii
DAFTAR ISI ....................................................................................................... iii
DAFTAR TABEL .............................................................................................. v
DAFTAR GAMBAR .......................................................................................... vi
DAFTAR NOTASI ............................................................................................. vii
DAFTAR LAMPIRAN ....................................................................................... ix

I. PENDAHULUAN
1.1 Latar Belakang ....................................................................................... 1
1.2 Tujuan ..................................................................................................... 2
1.3 Batasan Masalah ..................................................................................... 3
1.4 Sistematika Penulisan ............................................................................. 4

II. ORIENTASI UMUM

2.1 Sejarah Singkat PT. Medco E&P Indonesia ........................................... 5
2.2 Struktur Organisasi PT. Medco E&P Indonesia ...................................... 6
2.3 Visi, Misi dan Tata Nilai PT. Medco E&P Indonesia ............................. 8

III. TINJAUAN PUSTAKA

3.1 Reciprocating Compressor .................................................................... 10
3.2 Formulasi Persamaan Unjuk Kerja Reciprocating Compressor ........... 21
3.3 Gas Engine ............................................................................................ 28
3.4 Formulasi Persamaan Unjuk Kerja Gas Engine .................................... 41
3.5 Optimasi Unjuk Kerja............................................................................ 49

IV. PEMBAHASAN
4.1 Fungsi Reciprocating Compressor AR#11 ........................................... 55
4.2 Diagram Alir Produk Reciprocating Compressor AR#11 .................... 56
4.3 Data Spesifikasi Teknis Reciprocating Compressor AR#11 .............. 57
4.4 Data Kondisi Operasi Reciprocating Compressor AR#11 ................... 57
4.5 Compositional Analysis of Feed Gas .................................................... 60
4.6 Perhitungan Unjuk Kerja Reciprocating Compressor AR#11 .............. 63
4.7 Evaluasi Unjuk Kerja Reciprocating Compressor AR#11.................... 84
4.8 Fungsi Gas Engine G3516 .................................................................... 93
4.9 Data Spesifikasi Teknis Gas Engine G3516 ......................................... 94
4.10 Data Kondisi Operasi Gas Engine G3516 ............................................. 94
4.11 Compositional Analysis of Fuel Gas ..................................................... 95
4.12 Perhitungan Unjuk Kerja Gas Engine G3516 ....................................... 95
4.13 Evaluasi Unjuk Kerja Gas Engine G3516 ...........................................111
4.14 Optimasi Unjuk Kerja Gas Engine G3516 dan Reciprocating
Compressor AR#11 .............................................................................113
4.15 Rating Ulang Reciprocating Compressor AR#11 ...............................122

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V. PENUTUP
5.1 Simpulan .............................................................................................129
5.2 Saran ...................................................................................................131

DAFTAR PUSTAKA
LAMPIRAN-LAMPIRAN

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 DAFTAR TABEL

Tabel 4.1 Data Spesifikasi Teknis Reciprocating Compressor AR#11 .......... 57

Tabel 4.2 Data Kondisi Operasi 27 Maret 2019 ........................................... 58
Tabel 4.3 Data Kondisi Operasi 28 Maret 2019 ............................................. 58
Tabel 4.4 Data Kondisi Operasi 29 Maret 2019 ............................................. 59
Tabel 4.5 Data Kondisi Operasi 30 Maret 2019 ............................................. 59
Tabel 4.6 Data Kondisi Operasi 31 Maret 2019 ............................................. 59
Tabel 4.7 Data Kondisi Operasi Average Reciprocating Compressor ........... 59
Tabel 4.8 Compositional Analysis of Feed Gas .............................................. 60
Tabel 4.9 Mcp Mix Throw 1 dan 3 ................................................................ 61
Tabel 4.10 Mcp Mix Throw 4............................................................................ 61
Tabel 4.11 Mcp Mix Throw 2............................................................................ 62
Tabel 4.12 Nilai Pc Mix dan Tc Mix ................................................................. 63
Tabel 4.13 Pebandingan Kondisi Aktual dengan Desain .................................. 83
Tabel 4.14 Data Spesifikasi Teknis Gas Engine G3516 ................................... 94
Tabel 4.15 Data Kondisi Operasi Gas Engine G3516 ...................................... 94
Tabel 4.16 Compositional Analysis of Fuel Gas............................................... 95
Tabel 4.17 Jumlah Mol Reaksi Pembakaran ..................................................... 102
Tabel 4.18 Rekapitulasi Hasil Unjuk Kerja Gas Engine G3516....................... 110
Tabel 4.19 Setting Alarm Reciprocating Compressor AR#11 .......................... 115
Tabel 4.20 Kebutuhan Proses Gas Lift.............................................................. 115
Tabel 4.21 Kondisi Operasi Pressure Discharge Stage 3 ................................. 117
Tabel 4.22 Kondisi Operasi Pressure Discharge Stage 3 ................................. 117
Tabel 4.23 Tabel Untuk Mencari AAE ............................................................. 118
Tabel 4.24 Perbandingan AAE Trend Linier dan AAE Trend Eksponensial ... 119
Tabel 4.25 Kenaikan Tekanan Akibat Kenaikan Putaran ................................. 119
Tabel 4.26 Parameter Operasi ........................................................................... 123
Tabel 4.27 Rekapitulasi Hasil Rating Ulang ..................................................... 127

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 DAFTAR GAMBAR

Gambar 2.1 Struktur Organisasi PT. Medco E&P Indonesia .......................... 7

Gambar 2.2 Logo PT. Medco E&P Indonesia ................................................. 9
Gambar 3.1 Diagram Teori Proses Kompresi .................................................. 12
Gambar 3.2 Siklus Komplit Diagram P-V Reciprocating Compressor ........... 13
Gambar 3.3 Langkah Expansion ..................................................................... 14
Gambar 3.4 Langkah Suction ........................................................................... 14
Gambar 3.5 Langkah Kompresi ....................................................................... 15
Gambar 3.6 Langkah Discharge ...................................................................... 15
Gambar 3.7 Komponen Reciprocating Compressor ........................................ 21
Gambar 3.8 Grafik Ideal Efficiency ................................................................. 42
Gambar 4.1 Reciprocating Compressor AR#11 .............................................. 55
Gambar 4.2 Proses Flow Diagram Kaji Compressor Plant............................. 56
Gambar 4.3 Diagram Alir Sederhana Reciprocating Compressor AR#11 ..... 58
Gambar 4.4 Perbandingan Pressure Ratio ....................................................... 84
Gambar 4.5 Kondisi Suction dan Discharge Pressure .................................... 86
Gambar 4.6 Perbandingan Compressor Horse Power (CHP).......................... 87
Gambar 4.7 Perbandingan VE pada sisi Head End ......................................... 88
Gambar 4.8 Perbandingan VE pada sisi Crank End ........................................ 89
Gambar 4.9 Proses Flow Diagram Fuel Gas System ....................................... 93
Gambar 4.10 Record Temperature Before Vs After PM .................................... 120

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 DAFTAR NOTASI

No Lambang/Notasi Keterangan Satuan

1. a Kebutuhan Udara Pembakaran Ft3/lbm
2. A Luas Silinder Inch2
3. B Pemakaian Bahan Bakar Lb/HPjam
4. C Cylinder clearance %
5. Cp Panas jenis pada tekanan tetap Btu/lb°R
6. Cp Mix Panas jenis campuran Btu/lb°R
7. Cv Panas jenis pada volume tetap Btu/lb°R
8. CHP Daya kompresor HP
9. D Diameter Silinder Ft
10. d Diameter piston rod Ft
11. DHP Daya penggerak HP
12. e Udara Lebih %
13. GHP Daya gas HP
14. Gu Jumlah Udara Pembakaran Lb/siklus/pembakaran

15. i Jumlah Silinder -

16. k Adiabatic reversible exponen -
17. L Panjang Langkah Torak inch
18. N Jumlah putaran Rpm
19. n Politropic exponen -
20. Nm Jumlah mol aliran masuk Mol/Menit
21. P1 Suction pressure Psia
22. P2 Discharge pressure Psia
23. Pc mix Tekanan kritis campuran -
24. Pd Piston displacement Ft3/mnt
25. Pr Reduced pressure -
26. Ps Tekanan masuk standar 14.7 Psia
27. Q Low Heating Value Btu/lbm
28. Q1 Kapasitas masuk ICFM
29. Qf Jumlah Pemakaian Bahan Bakar Lb/jam
30. Qs Kapasitas standar SCFM
31. r Compression ratio -
32. R Konstanta Udara Lbf.ft/lbmR
33. raf Ratio Air Fuel Lbf/lbbahanbakar
34. S Panjang langkah torak Ft
35. T1 Suhu masuk gas °R
36. T2 Suhu keluar gas °R
37. Tc mix Suhu kritis campuran -
38. Tr Reduced temprature -
39. Ts Sugu masuk standar 520°R
40. V Volume langkah torak Ft3
41. VC Clearence Volume Ft3

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42. VE Efisiensi Volumetric %
43. VL Volume langkah Ft3
44. X Faktor kompresibelitas -
45. Z Jumlah stage -
46. 𝜂𝑚𝑒𝑘 Efisiensi mekanik %
47. 𝜂𝑡𝑟𝑎𝑛𝑠 Efisiensi transmisi %

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 DAFTAR LAMPIRAN

Lampiran 1 Data Spesifikasi Teknis Gas Engine G3516 dan Reciprocating

Compressor AR#11
Lampiran 2 Compositional Analysis of Feed Gas and Fuel Gas
Lampiran 3 Daily Operation Report
Lampiran 4 Molal Heat Capacity
Lampiran 5 Gas Properties
Lampiran 6 Low Heating Value
Lampiran 7 Compresibility Chart for General Aplication
Lampiran 8 Grafik Efisiensi Ideal
Lampiran 9 Fuel Data
Lampiran 10 Data Spesifikasi Air Cooled Exchangers
Lampiran 11 Record Preventive Maintenance
Lampiran 12 Performance Test dari Reciprocating Compressor AR#11

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