DAFTAR ISI

HALAMAN PENGESAHAN ................................................................... i

KATA PENGANTAR ............................................................................. iv
DAFTAR ISI ..............................................................................................v
DAFTAR GAMBAR ......................................................................... …viii
DAFTAR TABEL ................................................................................... xi

BAB I PENDAHULUAN .....................................................................1

1.1 Latar Belakang ...........................................................................1
1.2 Rumusan Masalah ......................................................................3
1.3 Tujuan Kerja Praktek .................................................................3
1.4 Batasan .......................................................................................4
1.5 Manfaat Kerja Praktek ...............................................................4
1.6 Durasi dan Lokasi ......................................................................4

BAB II ORIENTASI PERUSAHAAN .................................................5

2.1 Gambaran Umum PT. Perkebunan Nusantara II Pagar Merbau 5
2.1.1 Sejarah Ringkas Perusahaan ..............................................5
2.1.2 Lokasi Perusahaan .............................................................6
2.2 Visi,Misi, dan Kompetensi Inti ...................................................5
2.2.1 Visi .....................................................................................7
2.2.2 Misi .....................................................................................7
2.2.3 Kompetensi Inti ..................................................................7
2.3 Struktur Organisasi PT Perkebunan Nusantara II Pagar Merbau 7
2.4 Sistem Manajemen Keselamatan dan Kesehatan Kerja (SMK3)9
2.5 Sistem Manajemen Mutu (ISO 9001 – 2008) ...........................11

BAB III TINJAUAN PUSTAKA ........................................................12

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 3.1 Uraian Buah Kelapa Sawit ........................................................12
3.2 Perhitungan Rekapitulasi Hasil Total Oil Content (TOC) ........15
3.2.1 Analisa Kebun Tanjing Gerbus AFD IV/Faksi I ............16
3.2.2 Mencari Rumus Total Oil Content (TOC) ......................18

BAB IV PROSES PENGOLAHAN KELAPA SAWIT ....................19

4.1 Stasiun Penerimaan Buah (Fruit Station ) .................................19
4.1.1 Jembatan Timbang ( Weigh Bridge ) ...............................19
4.1.2 Sortasi ...............................................................................21
4.2 Stasiun Loading Ramp ..............................................................22
4.2.1 Lori ...................................................................................22
4.2.2 Transfer Carriage ..............................................................23
4.3 Stasiun Perebusan(Sterilizer Station) ........................................24
4.4 Stasiun Penebahan .....................................................................29
4.4.1 Hoisting Crane ..................................................................30
4.4.2 Hooper ..............................................................................30
4.4.3 Auto Feeder ......................................................................31
4.4.4 Thresher ............................................................................31
4.4.5 Empty Bunch Conveyor ...................................................32
4.4.6 Konveyor Buah (Fruit Conveyor) ....................................32
4.4.7 Fruit Elevator ....................................................................33
4.5 Stasiun Pengempaan (Press) ......................................................33
4.5.1 Digester ............................................................................33
4.5.2 Screw Press.......................................................................34
4.6 Stasiun Pemurnian Minyak (Clarification Station) ...................35
4.6.1 Sand Trap Tank ................................................................36
4.6.2 Saringan Bergetar (Vibrating Screen) ..............................37
4.6.3 Crude Oil Tank (COT) .....................................................37
4.6.4 Vertical Continius Tank (VCT) ........................................38

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 4.6.5 Oil Tank ............................................................................39
4.6.6 Sludge Separator...............................................................40
4.6.7 Vacuum Dryer ..................................................................40
4.6.8 Storage Tank (Tangki Timbun) ........................................42
4.7 Stasiun Pengolahan Biji (Kernel) .............................................42
4.7.1 CBC (Caje Breaker Conveyor).........................................43
4.7.2 Depericarper .....................................................................44
4.8 Stasiun Boiler ............................................................................47
4.8.1 Sistem Boiler ....................................................................47
4.8.2 Sistem Bahan Bakar .........................................................48
4.8.3 Prinsip Kerja Boiler ..........................................................48
4.9 Stasiun Kamar Mesin ................................................................51
4.9.1 Bejana Uap Bekas (Back Pressure Vessel) ......................53
4.9.2 Diesel Genset ....................................................................54
4.9.3 Lemari Pembagi Listrik (Main Panel Switching Board) ..55

BAB V KESIMPULAN DAN SARAN ..............................................57

5.1 Kesimpulan ................................................................................57
5.2 Saran ..........................................................................................58

DAFTAR PUSTAKA

DAFTAR GAMBAR

vii
Gambar 2.1 PKS Pagar Merbau .................................................................. 5
Gambar 3.1 Jenis Buah Kelapa Sawit ...................................................... 13
Gambar 3.2 Struktur Buah Kelapa Sawit ...................................................14
Gambar 3.3 Proses Total Oil Content (TOC) ............................................16
Gambar 4.1 Timbangan TBS (Tandan Buah Segar) ..................................20
Gambar 4.2 Timbangan CPO.....................................................................21
Gambar 4.3 Proses Sortasi .........................................................................21
Gambar 4.4 Loading Ramp ........................................................................22
Gambar 4.5 Lori .........................................................................................23
Gambar 4.6 Transfer Carriage ...................................................................23
Gambar 4.7 Sterilizer .................................................................................25
Gambar 4.8 Diagram 3 Puncak Perebusan ................................................26
Gambar 4.9 Stasiun Penebahan (Thressing Station) ..................................29
Gambar 4.10 Hoisting Crane .....................................................................30
Gambar 4.11 Hooper ..................................................................................30
Gambar 4.12 Auto Feeder ..........................................................................31
Gambar 4.13 Thresser ................................................................................32
Gambar 4.14 Empty Bunch Conveyor .......................................................32
Gambar 4.15 Fruit Conveyor .....................................................................33
Gambar 4.16 Fruit Elevator .......................................................................33
Gambar 4.17 Digester ................................................................................34
Gambar 4.18 Screw Press ..........................................................................35
Gambar 4.19 Stasiun Pemurnian Minyak ..................................................36
Gambar 4.20 Sand Trap Tank ....................................................................36
Gambar 4.21 Vibrating Screen ..................................................................37
Gambar 4.22 Crude Oil Tank.....................................................................37
Gambar 4.23 Vertical Continous Tank ......................................................39
Gambar 4.24 Oil Tank ...............................................................................40

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Gambar 4.25 Sludge Separator ..................................................................40
Gambar 4.26 Vacuum Dryer ......................................................................41
Gambar 4.27 Storage Tank (Tanki Timbun)..............................................42
Gambar 4.28 Stasiun Biji Kernel ...............................................................43
Gambar 4.29 Cake Breaker Conveyor (CBC) ...........................................44
Gambar 4.30 Depericarper .........................................................................44
Gambar 4.31 Nut Polising Drum ...............................................................45
Gambar 4.32 Nut Silo ................................................................................45
Gambar 4.33 Ripple Mill ...........................................................................46
Gambar 4.34 Boiler ....................................................................................47
Gambar 4.35 Turbin Uap ...........................................................................52
Gambar 4.36 Back Pressure Vessel ...........................................................54
Gambar 4.37 Mesin Diesel ........................................................................55
Gambar 4.38 Lemari Pembagi Listrik .......................................................56

DAFTAR TABEL

ix
Tabel 3.1 Fraksi ........................................................................................14

Tabel 3.2 Analisa Tanjung Gerbus AFD IV/Faksi I .............................17