DAFTAR ISI

HALAMAN PENGESAHAN ....................................................................i

KATA PENGANTAR ..............................................................................iv
DAFTAR ISI ..............................................................................................v
DAFTAR GAMBAR .........................................................................…viii
DAFTAR TABEL ....................................................................................xi

BAB I PENDAHULUAN.....................................................................1
1.1 Latar Belakang...........................................................................1
1.2 Rumusan Masalah......................................................................3
1.3 Tujuan Kerja Praktek.................................................................3
1.4 Batasan.......................................................................................4
1.5 Manfaat Kerja Praktek...............................................................4
1.6 Durasi dan Lokasi......................................................................4

BAB II ORIENTASI PERUSAHAAN.................................................5

2.1 Gambaran Umum PT. Perkebunan Nusantara II Pagar Merbau 5
2.1.1 Sejarah Ringkas Perusahaan..............................................5
2.1.2 Lokasi Perusahaan.............................................................6
2.2 Visi,Misi, dan Kompetensi Inti...................................................5
2.2.1 Visi.....................................................................................7
2.2.2 Misi.....................................................................................7
2.2.3 Kompetensi Inti..................................................................7
2.3 Struktur Organisasi PT Perkebunan Nusantara II Pagar Merbau7
2.4 Sistem Manajemen Keselamatan dan Kesehatan Kerja (SMK3)9
2.5 Sistem Manajemen Mutu (ISO 9001 – 2008)...........................11

BAB III TINJAUAN PUSTAKA........................................................12

v
 3.1 Uraian Buah Kelapa Sawit........................................................12
3.2 Perhitungan Rekapitulasi Hasil Total Oil Content (TOC)........15
3.2.1 Analisa Kebun Tanjing Gerbus AFD IV/Faksi I............16
3.2.2 Mencari Rumus Total Oil Content (TOC)......................18

BAB IV PROSES PENGOLAHAN KELAPA SAWIT....................19

4.1 Stasiun Penerimaan Buah (Fruit Station ).................................19
4.1.1 Jembatan Timbang ( Weigh Bridge )...............................19
4.1.2 Sortasi...............................................................................21
4.2 Stasiun Loading Ramp..............................................................22
4.2.1 Lori...................................................................................22
4.2.2 Transfer Carriage..............................................................23
4.3 Stasiun Perebusan(Sterilizer Station)........................................24
4.4 Stasiun Penebahan.....................................................................29
4.4.1 Hoisting Crane..................................................................30
4.4.2 Hooper..............................................................................30
4.4.3 Auto Feeder......................................................................31
4.4.4 Thresher............................................................................31
4.4.5 Empty Bunch Conveyor...................................................32
4.4.6 Konveyor Buah (Fruit Conveyor)....................................32
4.4.7 Fruit Elevator....................................................................33
4.5 Stasiun Pengempaan (Press)......................................................33
4.5.1 Digester............................................................................33
4.5.2 Screw Press.......................................................................34
4.6 Stasiun Pemurnian Minyak (Clarification Station)...................35
4.6.1 Sand Trap Tank................................................................36
4.6.2 Saringan Bergetar (Vibrating Screen)..............................37
4.6.3 Crude Oil Tank (COT).....................................................37
4.6.4 Vertical Continius Tank (VCT)........................................38

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 4.6.5 Oil Tank............................................................................39
4.6.6 Sludge Separator...............................................................40
4.6.7 Vacuum Dryer..................................................................40
4.6.8 Storage Tank (Tangki Timbun)........................................42
4.7 Stasiun Pengolahan Biji (Kernel).............................................42
4.7.1 CBC (Caje Breaker Conveyor).........................................43
4.7.2 Depericarper.....................................................................44
4.8 Stasiun Boiler............................................................................47
4.8.1 Sistem Boiler....................................................................47
4.8.2 Sistem Bahan Bakar.........................................................48
4.8.3 Prinsip Kerja Boiler..........................................................48
4.9 Stasiun Kamar Mesin................................................................51
4.9.1 Bejana Uap Bekas (Back Pressure Vessel)......................53
4.9.2 Diesel Genset....................................................................54
4.9.3 Lemari Pembagi Listrik (Main Panel Switching Board)..55

BAB V KESIMPULAN DAN SARAN..............................................57

5.1 Kesimpulan................................................................................57
5.2 Saran..........................................................................................58

DAFTAR PUSTAKA

DAFTAR GAMBAR

vii
Gambar 2.1 PKS Pagar Merbau.................................................................. 5
Gambar 3.1 Jenis Buah Kelapa Sawit ...................................................... 13
Gambar 3.2 Struktur Buah Kelapa Sawit...................................................14
Gambar 3.3 Proses Total Oil Content (TOC)............................................16
Gambar 4.1 Timbangan TBS (Tandan Buah Segar)..................................20
Gambar 4.2 Timbangan CPO.....................................................................21
Gambar 4.3 Proses Sortasi.........................................................................21
Gambar 4.4 Loading Ramp........................................................................22
Gambar 4.5 Lori.........................................................................................23
Gambar 4.6 Transfer Carriage...................................................................23
Gambar 4.7 Sterilizer.................................................................................25
Gambar 4.8 Diagram 3 Puncak Perebusan................................................26
Gambar 4.9 Stasiun Penebahan (Thressing Station)..................................29
Gambar 4.10 Hoisting Crane.....................................................................30
Gambar 4.11 Hooper.................................................................................30
Gambar 4.12 Auto Feeder..........................................................................31
Gambar 4.13 Thresser................................................................................32
Gambar 4.14 Empty Bunch Conveyor.......................................................32
Gambar 4.15 Fruit Conveyor.....................................................................33
Gambar 4.16 Fruit Elevator.......................................................................33
Gambar 4.17 Digester................................................................................34
Gambar 4.18 Screw Press..........................................................................35
Gambar 4.19 Stasiun Pemurnian Minyak..................................................36
Gambar 4.20 Sand Trap Tank....................................................................36
Gambar 4.21 Vibrating Screen..................................................................37
Gambar 4.22 Crude Oil Tank.....................................................................37
Gambar 4.23 Vertical Continous Tank......................................................39
Gambar 4.24 Oil Tank...............................................................................40

viii
Gambar 4.25 Sludge Separator..................................................................40
Gambar 4.26 Vacuum Dryer......................................................................41
Gambar 4.27 Storage Tank (Tanki Timbun)..............................................42
Gambar 4.28 Stasiun Biji Kernel...............................................................43
Gambar 4.29 Cake Breaker Conveyor (CBC)...........................................44
Gambar 4.30 Depericarper.........................................................................44
Gambar 4.31 Nut Polising Drum...............................................................45
Gambar 4.32 Nut Silo................................................................................45
Gambar 4.33 Ripple Mill...........................................................................46
Gambar 4.34 Boiler....................................................................................47
Gambar 4.35 Turbin Uap...........................................................................52
Gambar 4.36 Back Pressure Vessel...........................................................54
Gambar 4.37 Mesin Diesel........................................................................55
Gambar 4.38 Lemari Pembagi Listrik......................................................56

DAFTAR TABEL

ix
Tabel 3.1 Fraksi........................................................................................14

Tabel 3.2 Analisa Tanjung Gerbus AFD IV/Faksi I.............................17