𝑦 ̅ a
21000
20000 b
19000
18000 y grafik
y=
17000
2014 2015 2016 2017 2018 2019 2020
Tahun
X Y XY X2 a = ∑ y . ∑ x2 - ∑ x . ∑xy
2015 18801.1 37884216.5 4060225 n ∑ x2 - (∑ x)2
2016 18807.346 37915609.54 4064256
2017 21539.635 43445443.8 4068289 b = n ∑xy - ∑x . ∑y
2018 22351.788 45105908.18 4072324 n ∑ x2 - (∑ x)2
2019 21733.294 43879520.59 4076361
10085 103233.163 208230698.6 20341455 y = a + bx
101707225
1680.8333333 a= -1877114.37839
17205.527167 b= 940.882999997
x= 2021
10.239052752
y= a + bx
y= -1877114.378394 + 940.883 X
y= -1877114.378394 + 1901524.543
-98481.52 y= 24410.16460066 ton
25000 ton/th
Kapasitas Produksi : 25000 ton/th
Waktu Operasi : 1 tahun = 330 hari
1 hari = 24 jam
Maka kapasitas produksi = 25000 ton/th x 1th / 330 hari x 1hari / 24 jam
= 3156.56566 kg/jam
Sg IPA = 0.786
Sg H2O = 1 ( Chemical Engineering Condensed, Arthur & Rose )
Komponen BM
IPA 60.0961
H2O 18.0152
Aceton 58.0803
H2 2.0158
O2 32.0000
N2 28.0800
( Perry, ed. 6 cover)
(CH3)2CHOH (CH3)2CO + H2
m ###
r ### #VALUE! #VALUE!
s ### #VALUE! #VALUE!
BM
C 12 IPA = 60
H 1 H20 = 18
O 16 Aceton = 58
N 14 N2 = 28
H2 = 2
H2 + 1/2 O2 H2O
m #VALUE! 3.6
r 7.2536 3.6 7.3
s 9.2536 0 7.3
H2 = 19 kg/jam
H2O= 131 kg/jam
kg/jam o2 = 116 kg/jam
Massa keluar, kg/jam
e Kondensor :
#VALUE!
IPA
#VALUE!
#VALUE!
#VALUE!
130.5648
#VALUE!
Kapasitas Produksi : 25000 ton/th
Waktu Operasi : 1 tahun = 330 hari
1 hari = 24 jam
Maka kapasitas produksi = 25000 ton/th x 1th / 330 hari x 1hari / 24 jam
= 3156.565657 kg/jam
Sg IPA = 0.786
Sg H2O = 1 ( Chemical Engineering Condensed, Arthur & Rose )
Komponen BM Ar Bm
IPA 60.0961 C 12 IPA = 60
H2O 18.0152 H 1 H20 = 18
Aceton 58.0803 O 16 Aceton = 58
H2 2.0158 N 14 N2 = 28
O2 32.0000 H2 = 2
N2 28.0800 udara = 29
O2 = 32
( Perry, ed. 6 cover)
Maka komposisi bahan baku adalah :
Bahan baku Komposisi % Berat Berat (Kg)
IPA 99.8% 998.0000
Isopropyl
H2O 0.20% 2.0000
Total 1000.0000
A.1 VAPORIZER
VAPORIZER
A.2 REAKTOR
Kebutuhan Udara
Perbandinga berat antara gas hidrogen dengan udara yang masuk reaktor 1:0,5
Sehingga udara yang = 0.5 x 32.2687 kg/jam
dibutuhkan = 16.1343 kg/jam
= 0.5564 kgmol/jam
Komposisi Udara
O2 = 21% x 0.56 = 0.1168 kgmol/jam = 3.73871 kg/jam
N2 = 79% x 0.56 = 0.4395 kgmol/jam = 12.30660 kg/jam
= 16.04532
T Operasi= 40 C
= 313.15 K
P Operasi= 14.7 psi
= 760 mmHg
umpan masuk
IPA = 29.9400 kg/jam = 0.4990 kgmol/jam
H2 O = 6.2061 kg/jam = 0.3448 kgmol/jam
Aceton = 935.7913 kg/jam = 16.1343 kgmol/jam
H2 = 31.8013 kg/jam = 15.9007 kgmol/jam
N2 = 12.3066 kg/jam = 0.4395 kgmol/jam
TOTAL = 1016.0453 kg/jam = 33.3183 kgmol/jam
Neraca Massa Komponen F. Zi = V.yi + L.xi (Perry ed. & hal 13-25)
f{ψ} =
keterangan :
F = aliran masuk dari reaktor
V = aliran uap keluar dari flash drum
L = aliran liquid keluar menuju distilasi
Karena nilai K yang didapatkan, diketahui bahwa terdapat nilai K >1 dan nilai K<1
disebut Independent composition
Trial nilai ψ = 0 dan 1
0.0132 ( 1- 602.0929 )
1+ 0( ### - 1)
0.0132 ( 1- 602.0929 )
1+ 1( ### - 1)
0.0132 ( 1- 602.0929 )
1+ 1( ### - 1)
0= 0.0000
V/F = ψ = 0.6410
SCRUBBER
DESTILASI 1
Umpan Masuk
Komponen BM Massa (kg/jam) Mol (kmol/jam) xf
Dari Flash + Scrubber
IPA 60.00 29.8799 0.4980 0.0151
Acetone 58.00 932.9538 16.0854 0.4887
H2 2.00 0.0273 0.0137 0.0004
H2O 18.00 293.7677 16.3204 0.4958
N2 28.00 0.0114 0.0004 0.0000
Total 1256.6402 32.9179 1.0000
Perhitungan Boiling point feed dengan Pers Antoine
Komponen A B C
IPA 18.6929 3640.2 -53.54
Acetone 16.6513 2983.07 -52.16
H2 13.6333 164.9 3.19
H2O 18.3036 3816.44 -46.13
N2 14.9542 588.72 -6.6
Trial Ѳ = 1.40909
Komponen xf Pv Ki αi 1-q
IPA 0.0151 610.0703 0.8027 1.9540 0.0543
Acetone 0.4887 761.4826 1.0020 2.4389 1.1573
H2 0.0004 522509.5857 687.5126 1673.5165 0.0004
H2O 0.4958 312.2226 0.4108 1.0000 -1.2119
N2 0.0000 562283.8217 739.8471 1800.9071 0.0000
0.0000
+
Bottom
kgmol
29.8799
0
0
293.768
0
323.648
APPENDIKS B
PERHITUNGAN NERACA PANAS
1. Feed Masuk
2. Feed Keluar
Enthalpy Penguapan
KomponenMassa (kg/jam)Mol (kmol/jam) Hvap (kJ/kmol) ∆H (kJ/Jam)
IPA 998.0000 16.6333 39.9000 663.6700
H2O 2.0000 0.1111 40.6600 4.5178
Aceton 0.0000 0.0000 29.1000 0.0000
Total 1000.0000 16.7444 109.6600 668.1878
Q masuk = Q keluar
58,668.0663 + Qsupply = 68,748.9920 + Qloss
Asumsi Qloss = 5% Qsupply (Ulrich hal 432)
Qsupply = 10611.50071 kJ/jam
Qloss = 530.5750355 kJ/jam
Kebutuhan Steam
Dipakai steam dengan tekanan 4.5 bar (Ulrich 429)
Maka suhu yang diperlukan = 148 oC = 421.15 K (Ulrich 426)
= 298.4 o
F
λ Steam = 911.5840 BTU/lb Interpolasi λ Steam = 911.5840
= 2120.1965 kJ/kg (Mc Graw Hill, hal 1095)
Qsteam = Msteam x λ Steam
Qsteam
Msteam =
λ Steam
= 10611.501 kJ/jam
2120.1965 kJ/kg
= 5.004961 kg
Perhitungan Panas
Komponen Massa (kg/jam) Mol (kmol/jam)∫CpdT (kkal/kmol) ∆H (kJ/Jam)
IPA 998.0000 16.6333 973.2245 67730.4542
H2O 2.0000 0.1111 753.6209 350.3500
Aceton 0.0000 0.0000 433.4443 0.0000
Total 1000.0000 16.7444 2160.2896 68080.8042
Perhitungan Panas
Komponen Massa (kg/jam) Mol (kmol/jam)∫CpdT (kkal/kmol) ∆H (kJ/Jam)
IPA 29.9400 0.4990 4484.6348 9363.0923
H2O 6.2061 0.3448 2352.3546 3393.4190
Aceton 935.7913 16.1343 3028.3817 204434.0853
H2 31.8013 15.9007 2032.3879 135211.4687
N2 12.3066 0.4395214943 2152.0873 3957.5980
Total 1016.0453 33.3183 14049.8462 356359.6633
∆H2 = ∆H IPA + ∆H H2O + ∆H Aceton + ∆H H2 + ∆H N2
= 9363.0923 + 3393.4190 + 204434.0853 + 135211.4687 + 3957.5980
= 356359.6633 kJ/Jam
Perhitungan Panas
Komponen Massa (kg/jam) Mol (kmol/jam) Cp (J/kmol) ∆H (kJ/Jam)
IPA 29.9400 0.4990 4309.2794 2.1503
H2O 6.2061 0.3448 2289.6366 0.7894
Aceton 935.7913 16.1343 2888.1741 46.5988
H2 31.8013 15.9007 1977.2003 31.44
N2 12.3066 0.4395214943 2096.3352 0.92
Total 1016.0453 33.3183 13560.63 81.90
∆H2 = ∆H IPA + ∆H H2O + ∆H Aceton + ∆H H2 + ∆H N2
= 2.1503 + 0.7894 + 46.5988 + 31.4388 + 0.92
= 81.9 kJ/Jam
Q masuk = Q keluar
424,440.4675 = 272,853.734 + Qloss
Qloss = 151,586.7340 kJ/jam
Neraca Panas Heater 1
Neraca Masuk (kJ/jam) Neraca Keluar (kJ/jam)
Feed dari Vaporizer Menuju Reaktor
IPA 67730.4542 IPA 271776.6796
H2 O 350.3500 H2O 995.1552
Aceton 0.0000 Aceton 0.0000
68080.8042 272771.8348
Feed dari Reaktor Menuju Condensor
IPA 9363.0923 IPA 2.1503
H2 O 3393.4190 H2O 0.7894
Aceton 204434.0853 Aceton 46.5988
H2 135211.4687 H2 31.4388
N2 3957.5980 N2 0.9214
356359.6633 81.8987
Qloss 151,586.7340
Total 424440.47 Total 424440.47
B.3 REAKTOR B.4 FLASH DRUM
Feed Masuk dari Heater (gas) Feed Masuk dar
T = 327 °C = 600 K T
Tref = 25 °C = 298 K Tref
Perhitungan Panas
∫CpdT (kkal/kmol) ∆H (kJ/Jam)
Komponen Massa (kg/jam)Mol (kmol/jam) Enthalphi bahan
IPA 998.0000 16.6333 4484.6348 312103.0765
H2O 2.0000 0.1111 2352.3546 1093.5835
Aceton 0.0000 0.0000 3028.3817 0.0000
O2 3.7387 0.1168 2060.2812 1007.1415
N2 12.3066 0.4395 2152.08729376 3957.5980
Total 1016.0453 17.3008 14077.7395 318161.3995
Perhitungan Panas
∫CpdT (kkal/kmol)
Komponen Massa (kg/jam)Mol (kmol/jam) ∆H (kJ/Jam)
IPA 29.9400 8.4900 4484.6348 159304.7925
H2O 6.2061 0.0365 2352.3546 359.4481
Aceton 935.7913 54.5162 3028.3817 690760.8924
H2 31.8013 54.3527 2032.3879 462188.6435
N2 12.306601839 0.4395 2152.0873 3957.5980
Total 3786.7572 117.3954 20277.9079 1316571.3745
H2 + 1/2 O2 H2O
Hydrogen Oxygen Water
= 298.4 oF
λ Steam = 911.58 BTU/lb Interpolasi λ Steam = 911.5840
= 2120.187 kJ/kg (Mc Graw Hill, hal 1095)
Qsteam = Msteam x λ Steam
Msteam = Qsteam
λ Steam
= 1047842.0089 kJ/jam
2120.18716931 kJ/kg
= 494.2215 kg
ΔH298 2960.0665
Qsupply 1047842.0089 Qloss 52392.1004
Total 1368963.4750 Total 1368963.4750
B.4 FLASH DRUM B.5 Scrubber
Feed Masuk dari Reaktor (gas)
= 327 °C = 600 K Neraca Panas to
Tref = 25 °C = 298 K ∆H1
Keterangan :
Enthalphi bahan keluar : ∆H1
T2 ∆H2
H = ∫ T1 Cp . dT + ( n . Λ + ∫ Cp . Dt ∆H3
Tref T1 ∆H4
Neraca Panas To
∆H
28520.7061
∆H2
Total
Neraca Energi Flash Drum
Masuk (kJ/jam) Keluar (kJ/jam)
Gas dan Liquid dari Reaktor Menuju Tangki Destilasi
IPA 9363.0923 IPA 11742.1451
H2O 3393.4190 H2O 3802.2612
Acetone 204434.0853 Acetone 81027.9471
H2 135211.4687 H2 14995.2337
N2 3957.5980 N2 2.6001
356359.6633 111570.1872
Menuju Scrubber
IPA 207.2722
H2O 70.2810
Acetone 8243.9150
H2 23912.1178
N2 743.4393
33177.0253
Q loss 211612.4509
Total 356359.6633 Total 356359.6633
B.5 Scrubber B.6 DISTILASI 1
1. Feed Masuk
55 °C = 328 K
25 °C = 298 K
Perhitungan Panas
Massa (kg/jam) Mol (kmol/jam) ∫CpdT (J/kmol) ∆H (kJ/Jam)
29.8799 0.4980 3991042.8225 1987.5348
932.9538 51.8308 7420867.0487 384629.2248
0.0273 0.0005 3991042.8225 1.8803
293.7677 146.8839 98783659.5900 14509724.7389
0.0114 0.0004 4751866.8720 1.9407
1256.6402 39.2700 15402952.6937 386618.64
386618.64
B.7 COOLER