20000
19000
18000
a b x y
17000
-1877114.38 940.883 2021 24410
2014.5 2015 2015.5 2016 2016.5 2017 2017.5 2018 2018.5 201
Tahun
Jadi, untuk kapasitas produksi tahun 2021 adalah 24410.1646 ton/tahun
1 tahun = 330 hari kerja 25000.0000 ton/tahun
1 hari = 24 jam
1 ton = 1000 kg
14646.0988 ton/tahun
Pabrik memproduksi 60% dari kebutuhan per tahun. Sehingga,
kapasitas produksi Asam Asetat pada tahun 2021 adalah 2361.1111 kg/jam
39.3191 kgmol/jam
2016
Berat (ton) Bulan Berat (kg) Berat (ton) Bulan
6237.258 Januari 3801734 3801.734 Januari
7251.446 Februari 7942475 7942.475 Februari
6929.797 Maret 6430643 6430.643 Maret
8829.777 April 5533717 5533.717 April
7086.151 Mei 4472648 4472.648 Mei
6678.737 Juni 6421014 6421.014 Juni
7316.127 Juli 3500307 3500.307 Juli
7712.21 Agustus 5601301 5601.301 Agustus
4154.096 September 2827513 2827.513 September
6008.091 Oktober 5057280 5057.28 Oktober
9156.583 November 4466492 4466.492 November
5900.725 Desember 3391621 3391.621 Desember
83260.998 Ʃ 59446.745 Ʃ
Sumber = BPS 2015 Sumber = BPS 2016
Tahun 2015-2019
114.37839984
≈ 18700 ton/tahun
2017 2018
Berat (kg) Berat (ton) Bulan Berat (kg) Berat (ton)
4873743 4873.743 Januari 6204652 6204.652
7944682 7944.682 Februari 6294723 6294.723
5977168 5977.168 Maret 6519903 6519.903
5200933 5200.933 April 4387111 4387.111
5660295 5660.295 Mei 7805722 7805.722
5489106 5489.106 Juni 6447311 6447.311
6147865 6147.865 Juli 5307428 5307.428
4630253 4630.253 Agustus 6328147 6328.147
7136582 7136.582 September 5415339 5415.339
6014057 6014.057 Oktober 5823639 5823.639
5381447 5381.447 November 5073025 5073.025
4916137 4916.137 Desember 5356870 5356.87
69372.268 Ʃ 70963.87
Sumber = BPS 2017 Sumber = BPS 2018
APPENDIX A
PERHITUNGAN NERACA MASSA
A.1 Vaporizer
VAPORIZER
A.2. Reaktor
a.
(CH3)2CHOH Katalis (CH3)2CO + H2
Konversi = 97% (Krik Othmer)
Kebutuhan Udara
Perbandinga berat antara gas hidrogen dengan udara yang masuk reaktor 1:0,5
= 0.5 x 32.2687 kg/jam
Sehingga udara yang dibutuhkan = 16.1343 kg/jam
= 0.5564 kgmol/jam
Komposisi Udara
O2= 0.2100 x 0.5564 = 0.1168 kgmol/jam = 3.7387 kg/jam
N2= 0.79 x 0.5564 = 0.4395 kgmol/jam = 12.3066 kg/jam
b. 16.0453
H2 + 1/2 O2 Katalis H2O
m 16.1343 0.1168
r 0.233669655172 0.1168 0.2337
s 15.9007 + 0.0000 0.2337
Neraca Massa Komponen F. Zi = V.yi + L.xi (Perry ed. & hal 13-25)
f{ψ} =
keterangan :
F = aliran masuk dari reaktor
V = aliran uap keluar dari flash drum
L = aliran liquid keluar menuju distilasi
Karena nilai K yang didapatkan, diketahui bahwa terdapat nilai K >1 dan nilai K<1
disebut Independent composition
Trial nilai ψ = 0 dan 1
f { 0} = 0.0150 ( 1- 0.1405 ) + 0.4842 ( 1
1 1
0= 0.0000
V/F = ψ = 0.6410
A.3 Scrubber
Massa Masuk
(CH3)2CHOH 6.0067 kg/jam = 6006.729 gr/jam
(CH3)2CO 283.7505 kg/jam = 283750 gr/jam
H2 31.7740 kg/jam = 31774 gr/jam
H2O 0.7125 kg/jam = 712.4693 gr/jam
N2 12.2952 kg/jam = 12295.17 gr/jam
Data Kelarutan
(CH3)2CHOH 100
(CH3)2CO 100
H2 0.0001474 = 0
H2O 0
N2 0.001624 = 0
Gas yang terserap
(CH3)2CHOH = 6006.7295 gr/jam = 6.00673 kg/jam
(CH3)2CO = 283750.4510 gr/jam = 283.75045 kg/jam
H2 = 0.0001 gr/jam = 0.00000 kg/jam
H2O = 0.0000 gr/jam = 0.00000 kg/jam
N2 = 0.0016 gr/jam = 0.00000 kg/jam
Total Kebutuhan Air = 289757.1822 gr/jam = 289.75718 kg/jam
Kolom Distilasi 1
Umpan Masuk
Komponen BM Massa (kg/jam) Mol (kmol/jam) xf
Dari Flash + Scrubber
(CH3)2CHOH 60.00 29.9400 0.4990 0.0151
(CH3)2CO 58.00 935.7913 16.1343 0.4882
H2 2.00 0.0273 0.0137 0.0004
H2O 18.00 295.2508 16.4028 0.4963
N2 28.00 0.0114 0.0004 0.0000
Total 1261.0209 33.0502 1
Diharapkan = Kemurnian
Akumulator D 1
Trial Ѳ = 0.00119
Komponen xf Pv Ki αi 1-q
(CH3)2CHOH 0.0151 611.5192 0.8046 0.0012 -0.9857
(CH3)2CO 0.4882 762.9506 1.0039 2.4378 0.4884
H2 0.0004 522549.148 687.5647 1669.686 0.0004
H2O 0.4963 312.9625 0.4118 1.0000 0.4969
N2 0.0000 562444.623 740.0587 1797.163 0.0000
0.0000
Reffluks Minimum
Komponen xdi Ki dew αi αi-Ѳ Rmin+1
(CH3)2CHOH 0.0000 0.7999 1.9539 1.953 0
(CH3)2CO 0.9991 0.9991 2.4405 2.4393 0.99962
H2 0.0008 687.4353 1679.2195 1679.218 0.00085
H2O 0.0000 0.4094 1.0000 0.9988118 0
N2 0.0000 739.5331 1806.4804 1806.4792 0.000
Total 1.0000 1.0005
Rmin+1 = 1.0005
Rmin = 0.0005
Ropt = 1.5 x 0.0005
= 0.00073
= L/D = D = 16.1484 kmol
L = 0.01179 Kmol
diketahui
F = 33.0502 kmol
L = 0.0117885 kmol
L' = 33.0620 kmol
V' = L' + B
dimana
V' = Uap Keluar Reboiler
B = Hasil Bottom
diketahui
B = 16.9018 kmol
maka
V = 16.1602 kmol
Komposisi Bottom
Komponen xb kmol kg/jam
(CH3)2CHOH 0.0295 0.4990 29.94
(CH3)2CO 0.0000 0 0
H2 0.0000 0 0
H2O 0.9705 16.4028 295.250767
N2 0.0000 0 0
Distillasi II
Ar
12.0000
1.0000
16.0000
14.0000
kg/jam
kg/jam
kg/jam
kg/jam
Ki.Zi
0.002105
0.118008
310.7414
0.000752
7.942566
318.8048
- 0.2437 ) +
1
- 0.0726 )
1
-310.2641677 + 0.0095965
0.2437 ) +
0.2437
0.0726 )
0.0726
-0.476502218 + 0.1321363
0.2437 ) +
15186028552386
0.0726 )
05526849827645
-0.742701315 + 0.0236644
Bottom
kgmol
29.94
0
0
295.2508
0
325.1908
C4H10 =97,5%
C5H12 =2,5%
C4H10 = 97,5%
Reaktor
C5H12 = 2,5% Heater
n-C4H10 =0,7203%
C5H12 =0,0185%
Udara O2 =23,30% CH3COOH =28,3153%
Heater
N2 =76,7% HCOOH =0,6726%
H2O =4,3250%
CO2 =0,2144%
CO =0,1365%
O2 =0,2015%
H2 =0,0195%
N2 =65,3664%
O2 =0,3054%
N2 =99,0772%
CO =0,2068%
CO2 =0,3250%
H2 =0,0295%
n-C4H10 =0,0546%
C5H12 =0,0014%
Flash Drum
Kondensor
Destilasi I
CH3COOH =84,9725%
HCOOH =2,0184%
H2O =13,0091%
#REF! =99%
#REF! =0,5%
#REF! =0,5%
Neraca Panas
Penyederhanaan Integrasi ∆H
Cp = A + B.T + C.T2 + D.T3 Appendix A(Sherwood.1964)
Cp = kkal/kgmol.kelvin
H = T
Cp dT = T
( A + BT + CT2 + DT3) dT
∫ ∫
T ref T ref
30°C
HEATER 170°C
160°C Kondensat
T masuk = 30 o
C = 303.15 K
T reff = 25 o
C = 298.15 K
3 4
= 66.7889 kkal/kgmol
3 4
= 74.3062 kkal/kgmol
3 4
= 2275.4547 kkal/kgmol
Kebutuhan steam :
Digunakan steam pada suhu 200 oC :
λ = 1938.6 KJ/Kg = 1938.6 : 4.184 = 463.33652 kkal/kg
(Smith .1974)
ed.5
2. Heater udara
Steam
200°C
30°C
HEATER 170°C
160°C Kondensat
160°C Kondensat
Panas masuk (∆H1)
T masuk = 30 o
C = 303.15 K
T reff = 25 o
C = 298.15 K
3 4
= 21.8910 kkal/kgmol
3 4
= 35.1841 kkal/kgmol
3 4
= 565.6286 kkal/kgmol
3 4
= 1031.6457 kkal/kgmol
3. Reaktor
H3∆
HS∆
Hloss∆ HR
HC∆
H1∆
DH2
Massa masuk
Dari heater : Acetone = #REF! kgmol/jam
IPA = #REF! kgmol/jam
Dari udara : O2 = #REF! kgmol/jam
N2 = #REF! kgmol/jam
Panas Masuk
Dari tangki butana : ∆H1 = #REF! kkal/jam
Dari udara : ∆H2 = #REF! kkal/jam
Diagram Fase
Reaktan 170 oC _______ Produk 170 oC
n-C4H10 ∆H CH3COOH H2
C5H12 ∆HR ∆Hp HCOOH H2O
O2 CO
∆H298 CO2
T reff = 25 oC = 298.15 K
3 4
= 2275.4547 kkal/kgmol
T Cp dT O2 = 6.713 (443.15-298.15) +
-8.79E-03 (443,152-298,152)
∫
T ref 2
+ 4.17E-06 (443,15 -298,15 ) + -2.54E-09 (443,154-298,154)
3 3
3 4
= 565.6286 kkal/kgmol
Komponen n(kgmol) CpdT (kkal/kgmol) n.λ (kkal) ∆H=n.Cp.∆T+n.λ(kkal)
n-C4H10 #REF! 2275.4547 #REF! #REF!
O2 #REF! 565.6286 #REF!
Total #REF! #REF!
3 4
= 1497.1966 kkal/kgmol
3 4
= 1185.6150 kkal/kgmol
∆H 298 = ∆Hf HCOOH + ∆Hf CO + ∆Hf CO2 + ∆Hf H2 + ∆Hf H2O - ∆Hf C5H12
= #REF! kkal/jam
3 4
= 2612.2421 kkal/kgmol
3 4
= 565.6286 kkal/kgmol
3 4
= 1015.2102 kkal/kgmol
3 4
= 1378.95979686 kkal/kgmol
3 4
= 993.9060 kkal/kgmol
3 4
= 1185.6150 kkal/kgmol
Panas keluar
T masuk = 170 o
C= 443.15 K
T ref = 25 o
C= 298.15 K
Kebutuhan steam :
Digunakan steam pada suhu 200 oC
λ = 1938.6 KJ/Kg = 1938.6 : 4.184 = 463.33652 kkal/kg
(Smith .1974)
ed.5
rwood.1964)
303,154-298,154)
303,154-298,154)
443,154-298,154)
443,154-298,154)
kkal/jam
kkal/jam
kkal/jam
,152-298,152)
443,154-298,154)
,152-298,152)
443,154-298,154)
443,152-298,152)
(443,154-298,14)
443,152-298,152)
(443,154-298,14)
kkal/kmol
APPENDIKS B
PERHITUNGAN NERACA PANAS
2. Feed Keluar
Enthalpy Penguapan
KomponenMassa (kg/jam)Mol (kmol/jam) Hvap (kJ/kmol) ∆H (kJ/Jam)
IPA 998.0000 16.6067 39.9000 662.6087
H2O 2.0000 0.1110 40.6600 4.5140
Aceton 0.0000 29.1000 0.0000
Total 1000.0000 16.7178 109.6600 667.1227
Q masuk = Q keluar
58,668.0663 + Qsupply = 68,639.3231 + Qloss
Asumsi Qloss = 5% Qsupply (Ulrich hal 432)
Qsupply = 10496.0598366 kJ/jam
Qloss = 524.8029918317 kJ/jam
Kebutuhan Steam
Dipakai steam dengan tekanan 4.5 bar (Ulrich 429)
Maka suhu yang diperlukan = 148 o
C = 421.15 K (Ulrich 426)
= 298.4 o
F
λ Steam = 911.58 BTU/lb
= 2120.1872 kJ/kg
Qsteam = Msteam x λ Steam
Qsteam
Msteam =
λ Steam
= 0 0
2120.1872 kJ/kg
= 0 kg
Perhitungan Panas
KomponenMassa (kg/jam)Mol (kmol/jam)∫CpdT (kkal/kmol) ∆H (kJ/Jam)
IPA 67622.1461 1125.2335 3866.7667 18204648.8144
H2O 350.0544 19.4311 2126.1196 172852.5517
Aceton 0.0000 0.0000 2536.6356 0.0000
Total 67972.2005 1144.6646 8529.5220 18377501.3661
Perhitungan Panas
KomponenMassa (kg/jam)Mol (kmol/jam)∫CpdT (kkal/kmol) ∆H (kJ/Jam)
IPA 0.0000 #DIV/0! 0.0000 #DIV/0!
H2O 0.0000 #DIV/0! 0.0000 #DIV/0!
Aceton 0.0000 #DIV/0! 0.0000 #DIV/0!
H2 109.5641 54.3527 0.0000 0.0000
Total 109.5641 #DIV/0! 0.0000 #DIV/0!