Engineering Materials

Course Objective...
Introduce fundamental concepts in EM

You will learn about:

• material structure
• how structure dictates properties
• how processing can change structure
This course will help you to:
• use materials properly
• realize new design opportunities
with materials

Chapter 1- a
Dasar Komputer, Aljabar Linear, 4 Fisika 2*, 4 Kesehatan,
3 (listrik, mag, gel. Keselamatan
& optik) Kerja & Lingk., 2
Kalkulus , 4 Kimia Dasar, 2

Etika
Menggambar Fisika 1*, 4 Statistik & Enjiniring, 2
Teknik *, 2 (panas & Probabilitas, 3
mekanika)
Tugas Kerja Praktek, 2 Skripsi, 6
Agama, 2 Pengukuran & Teknik Tenaga Merancang, 4
Visualisasi & Matematika Metrologi *, 3 Listrik, 2
Pemodelan Teknik *, 4
Bhs Inggris *, 3 Mesin* , 3
Proses
Teknopreneur, 2 Mekatronika*, Kapita Selekta
MPK Manufaktur 4 Industrial, 2
Terintegrasi , 6 & Pem.
Material *, 6
Olah Pengendalian
Raga/Seni, 1 Sistem, 4

Dasar Perancangan
Material Perancangan Mekanikal, 4 Get. Mekanis *, 2 Pemeliharaan & Pilihan (12 sks) Pilihan (8 sks)
Mekanikal, 4 Pem. Kond. 1 s/d 3, 3@4 4 & 5 ,2@4
Teknik, 4 Mesin, 3
Kinematika &
Dinamika, 4

Sistem Fluida, 3 Konversi &

Termodinamika Mekanika Fluida Konservasi Pilihan (12 sks) Pilihan (8 sks)
Dasar, 4 Dasar, 4 Energi *, 4 1 s/d 3, 3@4 4 & 5 ,2@4

Perpindahan
Kalor dan Masa, 4

Chapter 1-
MPK Agama, 2
Terintegrasi , 6

Bhs Inggris *, 3
Aljabar Linear, 4 Fisika 2*, 4 Kesehatan, Pilihan (12 Pilihan (8 sks)
(listrik, mag, gel. Keselamatan sks) 4 & 5 ,2@4
Olah Raga/Seni, 1 & optik) Kerja & Lingk., 2 1 s/d 3, 3@4
Kimia Dasar, 2

Kalkulus , 4 Fisika 1*, 4 Statistik & Pengukuran & Kapita Selekta Skripsi, 6
(panas & Pengendalian Metrologi *, 3 Industrial, 2
mekanika) Kualitas, 3
Dasar Komputer, Teknopreneur, 2 Etika Enjiniring, 2
3 Proses
Visualisasi & Matematika Manufaktur & Kerja Praktek,
Menggambar Pemodelan Teknik *, 4 Get. Mekanis *, 2 2
Peml.
Teknik *, 2 Kapal* , 3
Material *, 6

Teori Bangunan Tugas Merancang Tugas Merancang Sistem

Material Kapal 1, 3 Kapal 1, 2 Kapal 2, 2 Permesinan
Teknik, 4 Kapal, 4

Kekuatan Kapal, Teori Bangunan Sistem Fluida, 3 Sistem dan

3 Kapal 2, 3 Perlengkapan
Kapal, 4
Sistem Kelistrikan
Pengantar Merancang Kapal, Termofluida, 4 dan Elektronika Manajemen
Bangunan Kapal, 2 Kapal, 2 Pemeliharaan
2 Kapal, 2

Hambatan dan
Propulsi Kapal, 3 Manajemen
Produksi Kapal, 4

Chapter 1-
 LECTURES
Lecturer:
Time: Selasa, 10.00-11.50, Rabu, 13.00-14.50
Location: GK.306 & GK.301 (A), K.211 &K.102A (B)
Activities:
• Present new material
• Announce reading and homework
• Take quizzes and midterms
• Practicum

Chapter 1- b
 OFFICE HOURS

Every Monday 14.00-15.00

Activities:
• Discuss homework, quizzes, exams
• Discuss lectures, book
• Pick up missed handouts

Chapter 1- e
 COURSE MATERIAL
Required text:
• Materials Science and Engineering: An Introduction
W.D. Callister, Jr., 6th edition, John Wiley and
Sons, Inc. (2003). Both book and accompanying
CD-ROM are needed.
Optional Material:
• Kalpakjian, Manufacturing Engineering and Technology – Third Edition,
Addison Wesley - 1995
• Thomas H. Courtney, Mechanical Behavior of Materials, McGraw-Hill Book Co.
- 1990
• R.A. Higgins, Property of Engineering Materials, Edward Arnold - 1994
• Flinn & Trojan, Engineering Materials and Their Applications, John Wiley &
Sons, Inc. - 1995
• James A. Jacobs & Thomas F. Kilduff, Engineering Material Technology,
Prentice-Hall, Inc. – 2001
• Dan lain-lain, dengan harapan Mahasiswa akan lebih terbuka dan terbiasa
memanfaatkan literature maupun sumber-sumber alternative
Chapter 1- f
 GRADING

Assignment 30%
Tentatively scheduled for:
Material covered:
Midterm #1 30%
Tentatively scheduled for: Attendance : min 75 %
Material covered:

Final 40%
Tentatively scheduled for:
Material covered:

Chapter 1- g
 CHAPTER 1: MATERIALS
SCIENCE & ENGINEERING
Materials are...
engineered structures...not blackboxes!
Structure...has many dimensions...

Structural feature Dimension (m)

atomic bonding < 10 -10
missing/extra atoms 10-10
crystals (ordered atoms) 10 -8 -10-1
second phase particles 10 -8 -10-4
crystal texturing > 10 -6
Chapter 1- 1
Structure, Processing, & Properties
• Properties depend on structure
ex: hardness vs structure of steel

(d)
600
Hardness (BHN)

30m
500 (c)
Data obtained from Figs. 10.21(a)
400 (b) and 10.23 with 4wt%C composition,
(a) and from Fig. 11.13 and associated
4m discussion, Callister 6e.
300 Micrographs adapted from (a) Fig.
10.10; (b) Fig. 9.27;(c) Fig. 10.24;
30m
and (d) Fig. 10.12, Callister 6e.
200 30m

100
0.01 0.1 1 10 100 1000
Cooling Rate (C/s)
• Processing can change structure
ex: structure vs cooling rate of steel
Chapter 1- 2
 The Materials Selection Process
1. Pick Application Determine required Properties
Properties: mechanical, electrical, thermal,
magnetic, optical, deteriorative.

2. Properties Identify candidate Material(s)

Material: structure, composition.

3. Material Identify required Processing

Processing: changes structure and overall shape
ex: casting, sintering, vapor deposition, doping
forming, joining, annealing.

Chapter 1- 3
 ELECTRICAL
• Electrical Resistivity of Copper:
6 Adapted from Fig. 18.8, Callister 6e.
Ni
a t% (Fig. 18.8 adapted from: J.O. Linde,
5 3.32 Ann Physik 5, 219 (1932); and
Resistivity, 

+ C.A. Wert and R.M. Thomson,

Cu i
(10-8 Ohm-m)

% N Physics of Solids, 2nd edition,

4 1 6 at t % Ni McGraw-Hill Company, New York,
+2 . 2a 1970.)
u . 1
C
u +1
3 e dC
fo rm % Ni
d e a t
2 .1 2
u +1
C
1 e ” Cu
r
“Pu
0
-200 -100 0 T (°C)
• Adding “impurity” atoms to Cu increases resistivity.
• Deforming Cu increases resistivity.
Chapter 1- 4
 THERMAL
• Space Shuttle Tiles: • Thermal Conductivity
--Silica fiber insulation of Copper:
offers low heat conduction. --It decreases when
Fig. 19.0, Callister 6e. you add zinc!
(Courtesy of Lockheed
Missiles and Space
Company, Inc.)
400

Thermal Conductivity
300

(W/m-K)
200

100
0
0 10 20 30 40
Composition (wt%Zinc)
Adapted from Adapted from Fig. 19.4, Callister 6e.
Fig. 19.4W, Callister (Fig. 19.4 is adapted from Metals Handbook:
6e. (Courtesy of Properties and Selection: Nonferrous alloys
Lockheed Aerospace and Pure Metals, Vol. 2, 9th ed., H. Baker,
Ceramics Systems, (Managing Editor), American Society for
Sunnyvale, CA) Metals, 1979, p. 315.)
(Note: "W" denotes
fig. is on CD-ROM.)
100m Chapter 1- 5
 MAGNETIC
• Magnetic Storage: • Magnetic Permeability
--Recording medium vs. Composition:
is magnetized by --Adding 3 atomic % Si
recording head. makes Fe a better
recording medium!

Magnetization
Fe+3%Si

Fe

Fig. 20.18, Callister 6e.
(Fig. 20.18 is from J.U. Lemke, MRS Bulletin,
Vol. XV, No. 3, p. 31, 1990.)
Magnetic Field
Adapted from C.R. Barrett, W.D. Nix, and
A.S. Tetelman, The Principles of
Engineering Materials, Fig. 1-7(a), p. 9,
1973. Electronically reproduced
by permission of Pearson Education, Inc.,
Upper Saddle River, New Jersey.

Chapter 1- 6
 OPTICAL
• Transmittance:
--Aluminum oxide may be transparent, translucent, or
opaque depending on the material structure.

polycrystal: polycrystal:
single crystal low porosity high porosity

Adapted from Fig. 1.2,

Callister 6e.
(Specimen preparation,
P.A. Lessing; photo by J.
Telford.)

Chapter 1- 7
 DETERIORATIVE
• Stress & Saltwater... • Heat treatment: slows
--causes cracks! crack speed in salt water!

crack speed (m/s)

10-8 “as-is”
“held at
160C for 1hr
before testing”
10-10 Alloy 7178 tested in
saturated aqueous NaCl
solution at 23C

increasing load
Adapted from Fig. 11.20(b), R.W. Hertzberg, "Deformation and
Fracture Mechanics of Engineering Materials" (4th ed.), p. 505,
Adapted from Fig. 17.0, Callister 6e. John Wiley and Sons, 1996. (Original source: Markus O.
(Fig. 17.0 is from Marine Corrosion, Causes, Speidel, Brown Boveri Co.)
and Prevention, John Wiley and Sons, Inc.,
1975.) 4m
--material:
7150-T651 Al "alloy"
(Zn,Cu,Mg,Zr)

Adapted from Fig. 11.24,

Callister 6e. (Fig. 11.24 provided courtesy of G.H.
Narayanan and A.G. Miller, Boeing Commercial
Airplane Company.) Chapter 1- 8
 SUMMARY
Course Goals:

• Use the right material for the job.

• Understand the relation between properties,

structure, and processing.

• Recognize new design opportunities offered

by materials selection.

Chapter 1- 9
 ANNOUNCEMENTS
Reading:

Core Problems:

Self-help Problems:

Chapter 1- 0