DAN
EVALUASI
SEDIAAN
INHALASI /
AEROSOL
Dhadhang Wahyu Kurniawan
Department of Pharmaceutics
School of Pharmacy Universitas Jenderal
Soedirman Purwokerto
Definisi
Aerosol adalah bentuk sediaan yang
mengandung satu atau lebih zat aktif dalam
wadah kemas tekan, berisi propelan yang dapat
memancarkan isinya berupa kabut hingga
habis, dapat digunakan untuk obat dalam atau
obat luar dengan menggunakan propelan yang
cocok.
Propelan adalah bagian bahan dari aerosol yang
berfungsi mendorong sediaan keluar dari
wadah lewat saluran katup sampai habis.
Propelan juga dapat berfungsi sebagai solven
atau kosolven.
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AEROSOL
menurut FI IV
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• Particle size distribution.
• Uniformity of dose for metered
valve.
Delivery rate
Aerosol
•
• Wetness and temperature of
characteristics: •
the spray
Spray pattern
• Velocity of spray
• Foam density.
• Fluid viscosity.
;
Propelan
❖ As the propellant meets the air, it immediately evaporates due to the drop
in pressure, leaving the product concentrate as airborne liquid droplets or
dry particles, depending upon the formulation.
❖ As the liquid phase is removed from the container, equilibrium between the
propellant remaining liquefied and that in the vapor state is reestablished.
▪ Thus, even during expulsion of the product from the aerosol package, the pressure
within remains virtually constant, and the product may be continuously released at
an even rate and with the same propulsion.
▪ However, when the liquid reservoir is depleted, the pressure may not be
maintained, and the gas may be expelled from the container with diminishing
pressure until it is exhausted.
Features of the Aerosol Dosage Form
Some features of pharmaceutical aerosols that may be considered advantages over
other types of dosage forms are as follows:
1. A portion of medication maybe easily withdrawn from the package without contamination
or exposure to the remaining material.
2. By virtue of its hermetic character, the aerosol container protects medicinal agents
adversely affected by atmospheric oxygen and moisture.
• Being opaque, the usual aerosol container also protects drugs adversely affected by light.
• If the product is packaged under sterile conditions, sterility may also be maintained during the
shelf-life of the product.
3. Topical medication may be applied in a uniform, thin layer to the skin, without touching the
affected area.
• Reduce the irritation
• The rapid volatilization of the propellant also provides a cooling, refreshing effect.
Some features of pharmaceutical aerosols that may be considered advantages over
other types of dosage forms are as follows:
4. By proper formulation and valve control, the physical form and the particle size of
the emitted product may be controlled which may contribute to the efficacy of a
drug.
• Through the use of metered valves, dosage may be controlled.
5. Aerosol application is a “clean” process, requiring little or no “wash-up” by the
user
6. Have an immediate effect and can distributing the medicaments to the certain
tissues of the region.
• Bigger absorption area; abundant blood circulation; smaller resistance of
penetration.
7. Drug can avoid to be destroyed or inactivated by the pH or enzymatic activity of
the stomach or intestines, also can avoid the first pass effect.
Disadvantages of the pharmaceutical aerosol:
❖ High cost.
Emulsion or
suspension
The Aerosol principle
An aerosol formulation consists of two component parts, the
product concentrate and the propellant
60
n propane = = 1.36 ❖From Raoult’s law, the partial
44.1 pressure exerted by the propane is:
40 n propane
n isobu tane = = 0.69 Ppropane =
• P propane
58.1 n propane + n isobu tane
1.36
= 110 = 72.98 psi
1.36 + 0.69
❖The partial pressure exerted by the isobutane is:
n isobu tane
Pisobu tane = • Pisobu tan e
n propane + n isobu tane
0.69
= 30.4 = 10.23 psi
1.36 + 0.69
❖The vapor pressure exerted by both gases, PT, is:
Dalton’s PT=72.98+10.23=83.21psi at
law 70℉
❖ The vapor pressure required for a specific application
can be calculated in a similar manner and different
ratios of propellants may be used to obtain that pressure.
Pressurized containers
Various materials have been used in The selection of the container for an
the manufacture of aerosol containers, aerosol product is based on:
including: ➢ its adaptability to production methods
• glass, uncoated or plastic coated; ➢ compatibility with formulation
components
• metal, including tin-plated steel,
aluminum, and stainless steel; ➢ ability to sustain the pressure intended
for the product
• plastics ➢ the interest in design
➢ aesthetic appeal on the part of the
manufacturer
➢ cost
Valve assembly
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Keuntungan
• Mudah dibawa (baik untuk
penanganan pada saat kondisi
pernafasan akut misalnya pada
pasien asma)
• Lebih murah
• Tersegel baik dan meminimalkan
oksidasi terhadap bahan
terapeutik dan kontaminasi
mikroba.
• Efektif untuk penanganan
gangguan pernafasan.
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Kerugian
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There are two types of MDI formulations:
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Gambar Aerosol Cara Penggunaan
(MDI) Aerosol (MDI)
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Contoh Formula:
• Aerosol Inhalasi
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Dry Powder Inhalers (DPI)
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Gambar DPI
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DPIs
• Formulasi dan pembuatan serbuk kering
merupakan bagian dari sistem penghantaran obat
secara inhalasi.
• Dispersi serbuk ini terikat secara tertutup
terhadap kinerja perangkat inhaler.
• Penemuan terkini tentang perangkat serbuk
inhaler adalah tercapainya peningkatan efisiensi
dispersi inhaler dan pengurangan resistensi
perangkat serta decoupling dispersi serbuk supaya
dapat memberikan dosis secara akurat dan
fleksibel untuk kebutuhan pasien yang berbeda.
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DPIs → Innova™
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Diagram skematik Innova™ dari Inhale
Therapeutic Systems
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DPIs → Solo™
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SkyePharma mDPI
• Merupakan inhaler dosis multi pocket-sized yang dilengkapi fitur dosis
tunggal “intelligent” untuk menghitung dosis yang didispensikan dan
sisanya di dalam inhaler.
• Mekanisme penguncian built-in tidak menghasilkan efek “tailoff”
terhadap dosis terakhir dari inhaler.
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Gambar SkyePharma mDPI. (Courtesy of
SkyePharma, PLC, Switzerland)
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• Nebulisasi meliputi
penggunaan energi (gas atau
ultrasonik sistem) pada
NEBULIZER larutan bahan terapeutik dan
menghasilkan tetesan-tetesan
larutan, yang kemudian akan
dihirup oleh pasien melalui
masker.
• Nebulizer umumnya
digunakan untuk penanganan
kondisi akut atau pasien
kesulitan untuk menggunakan
bentuk sediaan saluran
pernafasan lainnya.
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Formulations for Nebulization
•Physicochemical parameters such as pKa, log P,
isoelectric pH (proteins and peptides), and solubility (vs.
pH, ionic strength, buffer, and co-solvent level) are all
important.
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Why Pulmonary Delivery?
Route Advantages Disadvantages
Oral Safe Unpredictable and slow absorption
Convient Emzymatic degradation
Inexpensive Not localized delivery
Particle Engineering:
• Micronization → 1.0 to 3.0 microns
• Supercritical fluid recrystallization
• Spray-drying
• Controlled precipitation (in which size control could be achieved
and other desirable properties, e.g., extended release of the drug
may be realized)
Inhalation drug delivery system Design
NEBULIZED DRUG DELIVERY
In ultrasonic nebulizers, ultrasound waves
are formed in an ultrasonic nebulizer chamber by
a ceramic piezoelectric crystal that vibrates.
when electrically excited, these set up high-
energy waves in the solution, with in the device
chamber, of a precise frequency that generates
an aerosol cloud at the solution surface.
Schematic of an ultrasonic nebulizer
The aerosol produced by an air-jet nebulizer is generated
by a completely different principle.
When compressed air is forced through an orifice, an area
of low pressure is formed where the air jet exists.
A liquid may be withdrawn from a perpendicular nozzle,
(the Bernoulli effect) to mix with the air jet to form droplets.
A baffle (or baffles) within the nebulizer is often used to
facilitate the formation of the aerosol cloud.
Carrier air (oxygen) can be used to generate the “air jet.”
Alternatively, compressors may be used to generate the
air stream
Schematic of an air-jet nebulizer
It Includes the testing of :
» 1. Propellents
» 2. Valves, Actuator, Dip Tubes
» 3. Containers
» 4. Weight Checking
» 5. Leak Testing
» 6. Spray Testing
14
Vapor pressure and density of the propellant are
determined and compared to specification sheet
Parameter Tested by
Identification Gas Chromatography
IR spectroscopy
Purity Moisture, halogen, non-volatile
residue determination
15
Sampling is done according to standard procedures as found in
Military Standars “MIL-STD-105D”
For metered dose aerosols test methods was developed by
‘Aerosol Specification Committee’
‘Industrial Pharmaceutical Technical Section’
‘Academy Of Pharmaceutical Sciences'
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Ingredients % w/w Test Solutions ‘A’ Test Solutions ‘B’ Test Solutions ‘C’
Iso propyl myristate 0.10% 0.10% 0.10%
Dichloro difluoro 49.95% 25.0% 50.25%
methane
Dichloro tetrafluoro 49.95% 25.0% 24.75%
ethane
Trichloro - - 24.9%
monofluoro methane
Alcohol USP - 49.9% -
Specific gravity @25c 1.384 1.092 1.388
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▪ Take 25 valves and placed on containers filled with specific
test solution
▪ Actuator with 0.020 inch orifice is attached
▪ Temperature -25±1°C
▪ Valve is actuated to fullest extent for 2 sec and weighed
▪ Difference between them represents delivery in mg
▪ Repeat this for total 2 individual delivery from each of 25
test units.
soln
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4. Weight Checking
Containers are examined for defects in Is done by periodically adding
lining. tared empty aerosol container to
Q.C aspects includes degree of filling lines which after filling with
conductivity of electric current as concentrate are removed and
measure of exposed metals. weighed.
Glass containers examined for Flaws. Same procedure is used
for checking weight of
Propellents.
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6. Spray Testing
It is means of checking crimping of
the valve and detect the defective Most pharmaceutical aerosols are
containers due to leakage 100% spray tested.
Is done by measuring the Crimp‟s This serves to clear dip tube of pure
dimension and comparing. propellant and concentrate
Final testing of valve closure is done by To check for defects in valves &
passing filled containers through water spray pattern.
bath.
21
A. Flammability & combustibility:
1. Flash point
2. Flash projection
B. Physicochemical characteristics:
1. Vapour pressure
2. Density
3. Moisture content
4. Identification of propellents
22
C. Performance:
1. Aerosol valve discharge rate
2. Spray pattern
3. Dosage with metered valves
4. Net contents
5. Foam stability
6. Particle size determination
D. Biological testing:
1. Therapeutic activity
2. Toxicity studies
23
1.Flash point:
Apparatus: Open Cup Tag Apparatus
Product is chilled to -25°F and test liquids
temperature is allowed to increase slowly
and temperature at which vapors Ignite is
called as Flash Point .
2.Flame Projection:
Product is sprayed for 4 sec
onto flame and exact length
is measured with ruler.
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Property Method
Vapor pressure - Pressure gauge
- Can puncturing device
Density - Hydrometer
- Pycnometer
Moisture - Karl Fischer method
- Gas Chromatography
Identification of propellants - Gas chromatography
- IR spectroscopy
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1. Aerosol valve discharge rate:
Aerosol product of known weight is discharged for
specific time.
By reweighing the container, the change in the wt. per
time dispensed is the Discharge rate in gm/sec.
2. Spray pattern:
The method is based on the
impingement of spray on piece of
paper that has treated with Dye-Talc
mixture.
The particles that strike the paper
cause the dye to go into solution and
to be adsorbed onto paper giving a
record of spray for comparison
purpose
26
Reproducibility of dosage determined by:
Assay techniques
Accurate weighing of filled container followed by dispensing
several dosage.
Containers are then reweighed and difference in weight
divided by number of dosage dispensed gives average dose.
4. Net Contents
Tared cans than have been placed onto the filling lines are reweighed
and the difference in weight is equal to the
net contents.
In Destructive method: weighing a full container and then
dispensing as much of the content as possible.
The contents are then weighed. This gives the net content
Various Methods:
▪ Visual Evaluation,
▪ Time for given mass to penetrate the foam,
▪ Time for given rod to fall which is inserted
into the foam,
▪ Rotational Viscometer.
Methods:
▪ Cascade Impactor,
▪ Light Scattering Decay.
28
Principle:
Stream of particle projected through
a series of nozzle and glass slides
at high velocity, larger particle are
impacted on low velocity stage, and
smaller particle are collected at higher
velocity stage.
29
1.Therapeutic Activity :
» For Inhalation Aerosols : is depends on the particle size.
» For Topical Aerosols : is applied to test areas &
adsorption of therapeutic
ingredient is determined.
2.Toxicity :
» For Inhalation Aerosols : exposing test animals to vapor
sprayed from Aerosol container.
» For Topical Aerosols : Irritation and Chilling effects
are determined.
30
Referensi:
Aerosol dan permasalahannya,
http://food_drugs_info.blogspot.com/2005/01/aerosol-atau-erosol-dan.html,
diakses 6 maret 2010.
Laurier L. Schramm, 2005, Emulsions, Foam and Suspensions, Wiley-VCH
Verlag GmBH & Co., Weinheim.
David Jones, 2008, Fast Track : Pharmaceutical Dosage Form and Design,
Pharmaceutical Press, London.
Sarfaraz K. Niazi, 2004, Handbook of Pharmaceutical Manufacturing
Formulations : Liquid Products, CRC Press LLC, Florida.
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THANK
YOU…