DAFTAR ISI

Kata Pengantar..........................................................................................................i
Daftar Isi.................................................................................................................iii
BAB I PENDAHULUAN
1.1 Latar Belakang............................................................................................1
1.2 Perumusan Masalah....................................................................................2
1.3 Batasan Masalah..........................................................................................2
1.4 Tujuan Kerja Praktek..................................................................................2
1.5 Manfaat Kegiatan Kerja Praktek ................................................................3
1.6 Tempat dan Jadwal Kerja Praktek...............................................................4
BAB II PROFILE PERUSAHAAN
2.1 Sejarah Singkat Perusahaan........................................................................5
2.2 Visi dan Misi...............................................................................................6
2.3 Lokasi pabrik...............................................................................................6
2.4 Ruang Lingkup Bidang Usaha....................................................................7
2.5 Struktur Organisasi PMKS PT. Bumi Sama Ganda....................................7
2.6 Jumlah Tenaga Kerja dan Jam Kerja........................................................11
2.7 Sistem Pengupahan...................................................................................13
2.8 Kebijakan Keselamatan dan Kesehatan Kerja..........................................13
BAB III URAIAN PROSES
3.1 Bahan Baku...............................................................................................15
3.2 Proses Pengolahan Kelapa Sawit..............................................................16
3.2.1 Stasiun Penerimaan Buah (Fruit Reception Station)......................17
3.2.1.1 Timbangan (Weight Bridge).............................................17
3.2.1.2 Penyortiran (Grading)......................................................17
3.2.1.3 Penampungan sementara..................................................19
3.2.2 Stasiun Perebusan (Sterilizer Station).............................................20
3.2.3 Stasiun Penebah (Treshing Station) ...............................................25
3.2.4 Stasiun Pengempaan (Pressing Station).........................................27
3.2.4.1 Digester.............................................................................27
3.2.4.2 Pengempa Ulir (Screw Press)...........................................28

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 3.2.4.3 Talang Minyak Mentah (Oil Gutter)................................30
3.2.4.4 Tangki Pemisah Pasir (Sand Trap Tanki).........................30
3.2.4.5 Ayakan Getar (Vibrating Screen).....................................31
3.2.4.6 Tangki Penampung (Crude Oil Tank)..............................32
3.2.5 Stasiun Pemurnian (Clarification Station)......................................32
3.2.5.1 CST (Continuous Settling Tank).......................................33
3.2.5.2 Oil Tank............................................................................34
3.2.5.3 Vacuum Dryer...................................................................34
3.2.5.4 Sludge Tank......................................................................35
3.2.5.5 Sand Cyclone....................................................................35
3.2.5.6 Buffer Tank.......................................................................35
3.2.5.7 Balance Tank....................................................................36
3.2.5.8 Sludge Centrifuge.............................................................36
3.2.5.9 Decanter...........................................................................37
3.2.5.10 Recovery Tank..................................................................37
3.2.5.11 Storage Tank.....................................................................38
3.2.6 Stasiun Pengolahan Inti (Kernel Plant Station)..............................39
3.2.6.1 Cake Breaker Conveyor.....................................................39
3.2.6.2 Depericarper.....................................................................40
3.2.6.3 Polishing Drum..................................................................40
3.2.6.4 Nut Silo..............................................................................40
3.2.6.5 Rippel Mill.........................................................................41
3.2.6.6 Cake Mixture (CM) Conveyor...........................................42
3.2.6.7 Cake Mixture (CM) Elevator.............................................42
3.2.6.8 LTDS (Light Tenera Dry Separator).................................42
3.2.6.9 Claybath.............................................................................43
3.2.6.10 Wet Kernel Conveyor........................................................43
3.2.6.11 Kernel Elevator.................................................................43
3.2.6.12 Kernel Dryer.....................................................................44
3.2.6.13Bulk Silo.............................................................................44

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 3.3 Utilitas.......................................................................................................45
3.3.1 Pengolahan Air (Water Treatment Plant).......................................45
3.3.1.1 Pompa Air dari Sumber Air...............................................46
3.3.1.2 Kolam Penampung (Water Base)......................................46
3.3.1.3 Tangki Pengendapan (Clarifier Tank)...............................46
3.3.1.4 Sediment Pond atau Water Basin.......................................47
3.3.1.5 Penyaring Pasir (Sand Filter)............................................47
3.3.1.6 Water Tower Tank.............................................................48
3.3.1.7 Softener Tank.....................................................................49
3.3.1.8 Feed Water Tank...............................................................49
3.3.1.9 Dearator............................................................................50
3.4 Boiler.........................................................................................................50
3.5 Pembangkit Tenaga (Power Plant)...........................................................51
3.5.1 Turbin Uap......................................................................................51
3.5.2 Mesin Diesel Genset.......................................................................51
3.5.3 Back Pressure Vessel (BPV)...........................................................52
3.6 Laboratorium.............................................................................................52
3.7 Pengolahan Limbah...................................................................................54
3.7.1 Limbah Cair....................................................................................54
3.7.2 Fat Pit..............................................................................................55
3.7.3 Limbah padat...................................................................................55
3.7.3 Limbah padat...................................................................................55
BAB IV TUGAS KHUSUS
4.1 Judul Tugas Khusus..................................................................................56
4.2 Tujuan Tugas Khusus................................................................................56
4.3 Waktu dan Tempat Pelaksanaan Tugas Khusus........................................56
4.4 Objek Tugas Khusus.................................................................................56
4.5 Metodologi Pelaksanaan...........................................................................56
4.6 Landasan Teori..........................................................................................58
4.6.1 Stasiun Pemurnian Minyak (Klarifikasi) PKS................................58
4.6.2 Sludge Centrifuge...........................................................................59

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 4.6.3 Prinsip Kerja Sludge Centrifuge.....................................................60
4.6.4 Keberhasilan Penggunaan Sludge Centrifuge.................................62
4.6.5 Komponen Sludge Centrifuge.........................................................64
4.6.6 Neraca Massa Sludge Centrifuge....................................................65
4.7 Hasil dan Pembahasan..............................................................................67
4.7.1 Hasil................................................................................................67
4.7.2 Pembahasan.....................................................................................67
BAB V
PENUTUP
5.1 Kesimpulan...............................................................................................69
5.2 Saran..........................................................................................................70
DAFTAR PUSTAKA

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