1.

Terjadi black out pada tanggal 14/12/2020 yang mengakibatkan turbin load naik menjadi 7,4
MW dan langsung trip group A shift malam
 Pastikan DC oil pump start
 Close isolated manual valve main steam dari boiler yang masuk ke turbin elevasi 8
meter
 Open manual venting valve exhaust turbin yang ke udara dan pastkan di lokal
motoran valve steam exhasut turbin elevasi 8 meter posisi close & manual valve di
luar main building yang ke proses di close
 Close manual valve steam heating ke dearator elevasi 4 meter
 Open drain valve dearator steam heating elevasi 4 meter & 15 meter
 Open drain valve casing turbin dan steam balance turbin elevasi 0 meter sedikit
 Open drain valve line exhaust steam turbin elevasi 4 meter & 0 meter
 Open drain valve line main steam turbin elevasi 8 meter & 4 meter yang ke flash
tank
 Memutar turning gear secara manual setiap 5 menit 180 o
 Open manual valve gland steam condenser yang dari atmosfer dan close manual
valve gland steam inlet gland steam ondenser elevasi 4 meter
 Close manual valve inlet colling water ke generator air coller elevasi 0 meter.
 Close manual valve inlet colling water oil coller elevasi 4 meter.
 Setelah power masuk reset semua motoran yang tadi trip dan close motoran valve
(note :MV main steam inlet turbin 1 & 2 di close kalau turbin tidak langsung start
up lagi )
 Start Turning gear
 Start CWP & CTF 1 unit
 Start oil mist fan 1 unit & start Lube Oil Pump
 Stop DC oil pump
 Start demin pump untuk make up water level dearator
 Open full circulating valve BFWP ke dearator ,Start BFWP
 Prepare heating steam untuk start letdowndesuperheater
 Open drain valve outlet letdowndesuperheater elevasi 4 meter
 Close manual valve inlet letdowndesuperheater di buka sedikit
 Drain valve header inlet letdowndesuperheater di buka elevasi 8 meter & 4
meter
 Open drain valve steam supply header ke proses di luar main building
 Open MV inlet letdowndesuperheater
 Open 5 % -10 % PCV letdowndesuperheater
 Start letdowndesuperheater
 Lakukan warming up line letdowndesuperheater sampai press dan temp
header inlet hampir sama dengan boiler press dan temp steam
 Open full manual valve inlet letdowndesuperheater sampai full
 Close drain valve header inlet letdowndesuperheater elevasi 8 & 4 meter
 Close drain valve outlet letdowndesuperheater elevasi 4 meter
 Close drain valve steam supply header ke proses di luar main building
 Atur press & temp letdowndesuperheater sesuai permintaan proses
 Open steam heating ke dearator dan open PCV steam inlet dearator # 1 & # 2
 Close drain valve steam heating dearator elevasi 4 meter & 15 meter.

2. Tanggal 29/12/2020 terjadi black out power jam 13: 20 group C shift pagi
 DC oil pump auto start ampere 14
 Close manual valve steam inlet letdowndesuperheater elevasi 8 meter &
manual steam heating dearator elevasi 4 meter
 Close manual valve spray letdowndesuperheater elevasi 8 meter
 Open drain valve line pipa letdowndesuperheater (elevasi 8 ,4,0 meter) dan
line pipa steam heating dearator elevasi 4 meter dan 15 meter
  Putar turning gear secara manual 180 O /10 menit ( note : turbin
generator proses colling down )
 Kuranggi pembukaan manual valve slag coller di deaerator #1 ,# 2 supaya
saat make up demin water tidak terjadi water hammer di line pipa demin
water ke dearator
 Open drain valve header inlet letdowndesuperheater elevasi 8 & 4 meter
 Open drain outlet letdowndesuperheater elevasi 4 meter & di luar main
building
 Open drain valve steam heating derator elevasi 4 meter & 15 meter
 Saat power masuk reset semua motoran yang running dan lepas interlocknya
 Start CWP & CTF 1 unit untuk supply colling water
 Start BFWP make up water boiler
 Start LOP dan oil mist fan dan start turning gear (note : saat turbin
generator proses colling down)
 Open manual valve steam inlet letdowndesuperheater sampai terdengar suara
steam masuk ke line pipa.selanjutnya proses warming up
 Open pcv letdowndesuperheater 5 – 10 % untuk warming up line pipa
letdowndesuperheater sampai press kerja 0,50 mpa – 0,60 mpa
 Open manual valve steam heating ke dearator 25 % - 50 %
 Open pcv steam dearator no # 1 & # 2 untuk heating dearator
 Close drain valve line pipa letdowndesuperheater inlet dan outlet elevasi 8 &
4 & di luar main building ( note : monitor temp steam sebelum close drain
valve jangan sampai water hammer)
 Close drain valve line pipa steam heating dearator (note : monitor jangan
sampai water hammer)

3. Tanggal 08/01/2021 turbin trip yang disebabkan idf boiler # 2 trip grup B pagi
 Start letdowndesuperheater.open drain letdowndesuperheater elevasi 4 meter
 Open drain steam heating dearator # 1 & # 2
 Jam 12 : 24 ,press inlet turbin 0,72 Mpa,temp 429 C .Turbin trip tekan manual
solenoid valve
 Close MV # 1 & # 2 inlet main steam turbin
 Auto close MV exhaust steam turbin & open MV venting turbin secara manual.
 Close inlet colling water oil coller,close inlet colling water generator air coller
 Open drain line exhaust steam turbin elevasi 4 meter & 0 meter
 Stop blower & gland steam condenser speed 500 rpm (note : di stop kalau turbin
tidak langsung start up lagi.)
 Saat speed sudah 0 rpm .dan press main steam > 4,5 temp > 400 C
 Open drain valve casing turbin,steam balance turbin elevasi 0 meter
 Open ETV turbin
 First reset di DCS.
 Lepas semua interlock di ETS kecuali turbine oil pressure LL
 Tekan reset di WW 505 .tekan Run.,speed MVG to Idle ( 500 rpm) 10 menit
 Naik speed ,tekan enter masukan nominal speed 1000 rpm,tekan enter 10 menit
 naik speed ,tekan enter 1500 rpm ,enter,tahan 10 menit
 naik speed ,tekan enter 3000 rpm,enter
 speed 3000 rpm semua kondisi normal,stop AOP
 close drain valve casing turbin elevasi 0 meter
 syncrone steam exhaust & letdowndesuperheater
 syncrone turbin generator
 open inlet manual valve colling water generator oil coller
 Note : probelem komunikasi servmotor govenoor tidak bisa naik,stop turbin
  Close MV # 1 & MV # 2 main steam inlet turbin ,auto close exhaust steam turbin
dan open MV venting turbin manual

4. Tanggal 08/01/2022 start up turbin grup C siang

 Start AOP,open ETV kalibrasi govenoor,secondary oil,WW 505
 Press main steam > 4,5 mpa temp > 400 C
 Jam 14 : 45 Open drain line main steam inlet turbin elevasi 8 M & 4 M ke flash
tank.drain valve sebelum ETV,drain valve steam balance,drain valve line exhaust
steam turbin.
 Jam 14 : 58 open MV # 1
 Jam 15 : 00 open MV # 2
 Jam 15 : 03 Open ETV turbin
 Open drain valve casing turbin elevasi 0 meter
 Jam 15 : 04 stop turning gear
 Jam 15 : 15 speed naik ke 500 rpm tahan 10 menit
 Jam 15 : 16 start galnd steam condenser
 Jam 15 : 20 speed naik ke 1000 rpm note : ETV close trip interlock generator trip di
ETS
 Jam 15 : 36 open ETV turbin
 Jam 15 : 37 speed di naikan ke 1500 rpm tahan 10 menit
 Tidak melalui idle 500 rpm (idle stopped)
 Tekan enter masukan speed 1500 rpm,enter lagi di WW 505
 Jam 15 : 51 speed di naikan ke 3000 rpm
 Jam 15 : 54 stop AOP
 Jam 16 : 02 syncrone steam exhaust turbin dan letdowndesuperheater
 Jam 16 : 06 turbin generator syncrone dengan grid jaringan
 Untuk menaikan load turbin tidak bisa dari DCS
 Naik load manual dari WW 505
 Tekan kw di WW 505
 Adjust naik dan turun di WW 505
 Muncul parameter load prosentasi dan speet set point
 Jam 16 : 34 stop letdowndesuperheater
 Jam 17 : 04 start letdowndesuperheater
 Jam 18 : 35 Boiler trip (IDF trip)
 Lepas LS AOP,dan langsung start AOP.
 Jam 18 : 38 emergency trip turbin , pess inlet turbin 2,72 Mpa temp 439 o C
 Close MV # 1 & MV # 2 main steam inlet turbin,setelah MV exhaust steam valve
close,open manual MV venting exhaust steam turbin.
 Speed turbin 500 rpm ,stop blower fan gland steam condenser
 Open manual valve vaccum break atsmosfer gland steam condenser,close manual
valve gland steam inlet gland steam condenser elevasi 4 meter.
 Open drain valve line main steam elevasi 8 meter ,4 meter,0 meter dan drain casing
turbin,drain valve steam balance turbin.
 Close inlet valve colling water generator air coller elevasi 0 meter
 Close inlet valve colling water oil coller elevasi 4 meter
 Speed turbin 0 rpm,start LOP & stop AOP,start turning gear
 Lepas semua interlock di ETS .