MECHANIC COMPETENCE

LEVEL CHECK
(MLC)
MAIN CLUTCH
(OVERHAUL)
NISSAN TRUCK

SHO
PM
ANU
AL

Service Division
PT UNITED TRACTORS Tbk
JAKARTA
2006
 PT UNITED TRACTORS Tbk
SERVICE DIVISION

LEMBAR PERIKSA TINGKAT PENGETAHUAN &

KETERAMPILAN MEKANIK
( MECHANIC COMPETENCE LEVEL CHECK SHEET)

Form ini wajib diisi oleh Tim Tera

NAMA NAMA ATASAN

Lembar periksa tingkat pengetahuan MEKANIK (LANGSUNG) YANG
dan keterampilan ini dibuat untuk NRP MENGISI LEMBAR INI
menera tingkat kemampuan PANGKAT / PANGKAT /
(kompetensi) mekanik secara JABATAN JABATAN
objective oleh atasan (langsung) yang
SPESIALIS CABANG
didasarkan pada 4 (empat) tingkat
kompetensi seperti dibawah ini : PERWAKILAN / SITE
MESIN TANGGAL SURVEY TGL BLN THN

BMC STANDARD
Catatan oleh atasan terdekat
BMC KHUSUS
tentang pelatihan yang dibutuhkan
TINGKAT KETERANGAN MODUL
oleh mekanik ini serta motivasi
MAGANG maupun habitnya .
....................
Tidak memiliki pengetahuan
ANGKATAN / TAHUN ............ / ........
0 ( tidak dapat menjawab
pertanyaan ) dan tidak dapat ADVANCE TRAINING YANG PERNAH
melakukan pekerjaan yang DIIKUTI :
dimaksud. ENGINE
TORQFLOW
Memiliki sedikit pengetahuan HYDRAULIC
( perlu mendapat bimbingan ELECTRIC
1 untu menjawab pertanyaan ),
kurang percaya diri dan masih
memerlukan tuntunan untuk
melakukan pekerjaan. PENGALAMAN KERJA BLN
THN
Memiliki pengetahuan cukup
dan mampu melakukan FIELD OPERATION
pekerjaan secara mandiri. WORKSHOP
2 Engine OVH ……X
Memiliki pengetahuan dan
Torque Converter OVH ……X
keterampilan untuk melakukan
pekerjaan secara mandiri dan Torqflow Tansmission OVH ……X
dapat menjelaskan serta Main Clutch OVH ……X
3
menuntun orang lain dalam Direct Drive Transmission OVH ……X
melakukan pekerjaan ( fungsi Bevel Gear OVH
mentor ). Final Drive OVH
Undercarriage OVH
Hydraulic Pump OVH ……X
Hydraulic Motor OVH ……X
Hydraulic Cylinder OVH ……X
Hydraulic Control Valve OVH ……X
Axle/Differential OVH ……X
Steering Clutch and Brake OVH ……X
Electrical System OVH
Swing Machinery OVH

REKAPITULASI NILAI PENGETAHUAN & KETERAMPILAN SESUAI SPESIALISASINYA

PEVENTIVE
KATAGORI MAINTENANCE
COMPONENT OVERHAUL MACHINE TROUBLE SHOOTER
PS BMI REP ENG TFT DDT STB FD HYD ELC MIP MTA MEST TI

NILAI
RATA-RATA

NILAI
AKHIR
 HASIL PENERAAN MLC

JENIS PENERAAN : COMPONENT OVERHAULER

TANGGAL PENERAAN : ..... / ....../ .....
JENIS KOMPONEN :
NAMA : ........................................................
NRP : .........................

NILAI
SARAN
KATAGORI URAIAN RATA-
PERBAIKAN
RATA

PENGETAHUAN
1 TECHNICAL TERM
2 STRUCTURE AND FUNCTION
3 TOOLS
PROSES OVERHAUL

4 PROSEDURE ASSEMBLY & DIS ASSY

5 INSPECTION & MEASUREMENT
6 PARTS RECOMMENDED

NILAI RATA-RATA
KETERAMPILAN
1 DISASSEMBLE
2 INSPECTION AND MEASUREMENT
3 PARTS RECOMMENDATION
4 ASSEMBLY
5 TEST, ADJUSTING & TROUBLE SHOOT

NILAI RATA-RATA

NILAI AKHIR TANGGAL :

PENERA I PENERA II PENERA III

TEAM
PENERA
( ) ( ) ( )
EDI SASMITA
NRP. .................................... NRP. .................................... NRP. ....................................
 AK-03-221/MLC/124/2006/4

MACHINE SPECIALIST : NISSAN TRUCK

COMPETENCY : COMPONENT OVERHAULER
Component : Clutch, Transmission & Transfer (CLUTCH OVERHAUL)
TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI
KOMPETENSI
KETERANGAN
DAN KETERAMPILAN
I . TECHNICAL TERM
Menjelaskan pengertian/istilah item-item berikut :
1 Mechanical friction clutch 0 1 2 3
2 Type of disc clutch 0 1 2 3
3 Engaged position 0 1 2 3
4 Dis engaged position 0 1 2 3
5 Burning 0 1 2 3
6 Crack 0 1 2 3
7 Squere Spring 0 1 2 3
8 Discoloration 0 1 2 3
9 Rusting 0 1 2 3
10 Surface hardening 0 1 2 3
11 Maintenance standard 0 1 2 3
12 Service limit 0 1 2 3
13 Disc Wear indicator 0 1 2 3
14 Free length of spring 0 1 2 3
15 Tension of spring 0 1 2 3
16 Run Out 0 1 2 3
17 Flatnes of contact surface 0 1 2 3
18 Clearance 0 1 2 3
19 Coating Material 0 1 2 3
II . STRUCTURE & FUNCTION
Menjelaskan strukture, fungsi dan cara kerja item-item berikut :
1 Clutch cover & Torsion Spring 0 1 2 3
2 Clutch disc 0 1 2 3
3 Clutch housing and release bearing 0 1 2 3
4 Clutch booster 0 1 2 3
5 Release Bearing 0 1 2 3
6 Pressure Spring 0 1 2 3
7 Release Shaft 0 1 2 3
8 Air Cleaner Assy 0 1 2 3
9 Relase Sleeve 0 1 2 3
10 Pressure plate 0 1 2 3
11 Release lever 0 1 2 3
P 12 Clutch master cylinder 0 1 2 3
III . TOOLS
E Menjelaskan fungsi, aplikasi dan satuan alat ukur berikut :
N 1 Inside micrometer
2 Outside micrometer
0
0
1
1
2
2
3
3
G 3 Vernier caliper 0 1 2 3
4 Dial Indicator 0 1 2 3
E 5 Setting shaft 0 1 2 3
T 6 Setting Sleeve
7 Spring load tester
0
0
1
1
2
2
3
3
A 8 Guide Bolt 0 1 2 3
9 Staright Edge 0 1 2 3
H 10 Sraight edge 0 1 2 3
U 11 Snap ring plier 0 1 2 3
IV. ASSEMBLY & DIS-ASSEMBLY
A Menjelaskan prosedur assembly dan dis-assembly item-item berikut :
N 1 Clutch cover & Torsion Spring 0 1 2 3
2 Clutch disc 0 1 2 3
3 Clutch housing and release bearing 0 1 2 3
4 Clutch booster 0 1 2 3
5 Release Bearing 0 1 2 3
6 Pressure Spring 0 1 2 3
7 Release Shaft 0 1 2 3
8 Air Cleaner Assy 0 1 2 3
9 Relase Sleeve 0 1 2 3
10 Pressure plate 0 1 2 3
11 Release lever 0 1 2 3
12 Clutch master cylinder 0 1 2 3
V . INSPECTION, MEASUREMENT DAN REUSABLE PARTS
Menjelaskan prosedur pemeriksaan, pengukuran dan reusable parts pada item berikut :
1 Clutch cover & Torsion Spring 0 1 2 3
2 Clutch disc 0 1 2 3
3 Clutch housing and release bearing 0 1 2 3
4 Clutch booster 0 1 2 3
5 Release Bearing 0 1 2 3
6 Pressure Spring 0 1 2 3
7 Release Shaft 0 1 2 3
8 Air Cleaner Assy 0 1 2 3
9 Relase Sleeve 0 1 2 3
10 Pressure plate 0 1 2 3
11 Release lever 0 1 2 3
12 Clutch master cylinder 0 1 2 3
VI . PART RECOMMENDATION
Menjelaskan fungsi dokumen-dokumen berikut :
1 Standard Parts Overhaul 0 1 2 3
2 Technical Buletin 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada Parts Book (PTZ5B 27AA4) 0 1 2 3
5 Parts Specification Sheet 0 1 2 3
6 QA-5 ( Measurement ) 0 1 2 3
7 Code Part Number (*, K, S, X ) 0 1 2 3

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 AK-03-221/MLC/124/2006/4

MACHINE SPECIALIST : NISSAN TRUCK

COMPETENCY : COMPONENT OVERHAULER
Component : Clutch, Transmission & Transfer (CLUTCH OVERHAUL)
TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI
KOMPETENSI
KETERANGAN
DAN KETERAMPILAN
I . DIS-ASSEMBLE
Melakukan/mengerjakan dis-assemble komponen berikut :
1 Clutch cover & Torsion Spring 0 1 2 3
2 Clutch disc 0 1 2 3
3 Clutch housing and release bearing 0 1 2 3
4 Clutch booster 0 1 2 3
5 Release Bearing 0 1 2 3
6 Pressure Spring 0 1 2 3
7 Release Shaft 0 1 2 3
8 Air Cleaner Assy 0 1 2 3
9 Relase Sleeve 0 1 2 3
10 Pressure plate 0 1 2 3
11 Release lever 0 1 2 3
12 Clutch master cylinder 0 1 2 3
II . INSPECTION, MEASUREMENT & REUSABLE PARTS
Melakukan/mengerjakan pemeriksaan dan pengukuran komponen berikut :
1 Clutch cover & Torsion Spring 0 1 2 3
2 Clutch disc 0 1 2 3
3 Clutch housing and release bearing 0 1 2 3
4 Clutch booster 0 1 2 3
5 Release Bearing 0 1 2 3
6 Pressure Spring 0 1 2 3
7 Release Shaft 0 1 2 3
K 8 Air Cleaner Assy
9 Relase Sleeve
0
0
1
1
2
2
3
3
E 10 Pressure plate 0 1 2 3
11 Release lever 0 1 2 3
T 12 Clutch master cylinder 0 1 2 3
E III . PARTS RECOMMENDATION
Melakukan/mengerjakan pengorderan parts :
R 1 Clutch cover & Torsion Spring 0 1 2 3
A 2 Clutch disc
3 Clutch housing and release bearing
0
0
1
1
2
2
3
3
M 4 Clutch booster 0 1 2 3
5 Release Bearing 0 1 2 3
P 6 Pressure Spring 0 1 2 3
I 7 Release Shaft 0 1 2 3
8 Air Cleaner Assy 0 1 2 3
L 9 Relase Sleeve 0 1 2 3
A 10 Pressure plate
11 Release lever
0
0
1
1
2
2
3
3
N 12 Clutch master cylinder 0 1 2 3
IV . ASSEMBLY
Melakukan/mengerjakan assembling component berikut :
1 Clutch cover & Torsion Spring 0 1 2 3
2 Clutch disc 0 1 2 3
3 Clutch housing and release bearing 0 1 2 3
4 Clutch booster 0 1 2 3
5 Release Bearing 0 1 2 3
6 Pressure Spring 0 1 2 3
7 Release Shaft 0 1 2 3
8 Air Cleaner Assy 0 1 2 3
9 Relase Sleeve 0 1 2 3
10 Pressure plate 0 1 2 3
11 Release lever 0 1 2 3
12 Clutch master cylinder 0 1 2 3
V. TESTING, ADJUSTING & TROUBLE SHOOTING
Melakukan/mengerjakaan pengetesan, analisa dan penyetelan item berikut :
1 Truck vibration during operation 0 1 2 3
2 Clutch slipage 0 1 2 3
3 Clutch will not disengaged smoothly 0 1 2 3
4 Clutch noise when clutch is disengaged 0 1 2 3
5 Clutch noise when clutch is engaged 0 1 2 3
6 Clutch pedal is heavy 0 1 2 3
0 1 2 3

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