MECHANIC COMPETENCE

LEVEL CHECK
(MLC)
TRANSMISSION
(OVERHAUL)
NISSAN TRUCK

SHO
PM
ANU
AL

Service Division
PT UNITED TRACTORS Tbk
JAKARTA
2006
 PT UNITED TRACTORS Tbk
SERVICE DIVISION

LEMBAR PERIKSA TINGKAT PENGETAHUAN &

KETERAMPILAN MEKANIK
( MECHANIC COMPETENCE LEVEL CHECK SHEET)

Form ini wajib diisi oleh Tim Tera

NAMA NAMA ATASAN

Lembar periksa tingkat pengetahuan MEKANIK (LANGSUNG) YANG
dan keterampilan ini dibuat untuk NRP MENGISI LEMBAR INI
menera tingkat kemampuan PANGKAT / PANGKAT /
(kompetensi) mekanik secara JABATAN JABATAN
objective oleh atasan (langsung) yang
SPESIALIS CABANG
didasarkan pada 4 (empat) tingkat
kompetensi seperti dibawah ini : PERWAKILAN / SITE
MESIN TANGGAL SURVEY TGL BLN THN

BMC STANDARD
Catatan oleh atasan terdekat tentang
BMC KHUSUS
pelatihan yang dibutuhkan oleh
TINGKAT KETERANGAN MODUL
mekanik ini serta motivasi maupun
MAGANG habitnya .
....................
Tidak memiliki pengetahuan
ANGKATAN / TAHUN ............ / ........
0 ( tidak dapat menjawab
pertanyaan ) dan tidak dapat ADVANCE TRAINING YANG PERNAH
melakukan pekerjaan yang DIIKUTI :
dimaksud. ENGINE
TORQFLOW
Memiliki sedikit pengetahuan HYDRAULIC
( perlu mendapat bimbingan ELECTRIC
1 untu menjawab pertanyaan ),
kurang percaya diri dan masih
memerlukan tuntunan untuk
melakukan pekerjaan. PENGALAMAN KERJA BLN
THN
Memiliki pengetahuan cukup
dan mampu melakukan FIELD OPERATION
pekerjaan secara mandiri. WORKSHOP
2 Engine OVH ……X
Memiliki pengetahuan dan
Torque Converter OVH ……X
keterampilan untuk melakukan
pekerjaan secara mandiri dan Torqflow Tansmission OVH ……X
dapat menjelaskan serta Main Clutch OVH ……X
3
menuntun orang lain dalam Direct Drive Transmission OVH ……X
melakukan pekerjaan ( fungsi Bevel Gear OVH
mentor ). Final Drive OVH
Undercarriage OVH
Hydraulic Pump OVH ……X
Hydraulic Motor OVH ……X
Hydraulic Cylinder OVH ……X
Hydraulic Control Valve OVH ……X
Axle/Differential OVH ……X
Steering Clutch and Brake OVH ……X
Electrical System OVH
Swing Machinery OVH

REKAPITULASI NILAI PENGETAHUAN & KETERAMPILAN SESUAI SPESIALISASINYA

PEVENTIVE
KATAGORI MAINTENANCE
COMPONENT OVERHAUL MACHINE TROUBLE SHOOTER
PS BMI REP ENG TFT DDT STB FD HYD ELC MIP MTA MEST TI

NILAI
RATA-RATA

NILAI
AKHIR
 HASIL PENERAAN MLC

JENIS PENERAAN : COMPONENT OVERHAULER

TANGGAL PENERAAN : ..... / ....../ .....
JENIS KOMPONEN :
NAMA : .TRANSMISSION
NRP : .........................

NILAI
SARAN
KATAGORI URAIAN RATA-
PERBAIKAN
RATA

PENGETAHUAN
1 TECHNICAL TERM
2 STRUCTURE AND FUNCTION
3 TOOLS
PROSES OVERHAUL

4 PROSEDURE ASSEMBLY & DIS ASSY

5 INSPECTION & MEASUREMENT
6 PARTS RECOMMENDED

NILAI RATA-RATA
KETERAMPILAN
1 DISASSEMBLE
2 INSPECTION AND MEASUREMENT
3 PARTS RECOMMENDATION
4 ASSEMBLY
5 TEST, ADJUSTING & TROUBLE SHOOT

NILAI RATA-RATA

NILAI AKHIR TANGGAL :

PENERA I PENERA II PENERA III

TEAM
PENERA
( ) ( ) ( )
EDI SASMITA
NRP. .................................... NRP. .................................... NRP. ....................................
 AK-03-012/MLC/125/2006/4

MACHINE SPECIALIST : NISSAN TRUCK

COMPETENCY : COMPONENT OVERHAULER
Component : Transmission
TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI
KOMPETENSI
KETERANGAN
DAN KETERAMPILAN
I . TECHNICAL TERM
Menjelaskan pengertian/istilah item-item berikut :
1 Gear ratio 0 1 2 3
2 Speed ratio 0 1 2 3
3 Constan mesh transmission type 0 1 2 3
4 Synchro mesh transmission type 0 1 2 3
5 Direct / Normal control type 0 1 2 3
6 Remote ( foreward ) control type 0 1 2 3
7 Crack 0 1 2 3
8 Loose fit 0 1 2 3
9 Discoloration 0 1 2 3
10 Rusting 0 1 2 3
11 Surface hardening 0 1 2 3
12 Maintenance standard 0 1 2 3
13 Service limit 0 1 2 3
14 Play in radial direction of spline 0 1 2 3
15 Tapper of contact face at outer section 0 1 2 3
16 Backlash 0 1 2 3
17 Clearance 0 1 2 3
18 Press fit 0 1 2 3
19 Coating Material 0 1 2 3
20 Interlock Divice 0 1 2 3
21 Shrink fit 0 1 2 3
II . STRUCTURE & FUNCTION
Menjelaskan strukture, fungsi dan cara kerja item-item berikut :
1 Main Shaft assembly 0 1 2 3
2 Counter shaft assembly 0 1 2 3
3 Reverse Idler Shaft assembly 0 1 2 3
4 Main/Input Dive shaft 0 1 2 3
5 Transmission Housing 0 1 2 3
6 Interlock Divice 0 1 2 3
7 Key type synchromesh 0 1 2 3
8 Pin type synchromesh 0 1 2 3
9 Lock plunger type synchromesh 0 1 2 3
10 Interlock pin and steel ball 0 1 2 3
11 Shifter fork 0 1 2 3
12 Transmission control cover only remote type) 0 1 2 3
P 13 Transmission Cover Assembly 0 1 2 3
III . TOOLS
E Menjelaskan fungsi, aplikasi dan satuan alat ukur berikut :
N 1 Inside micrometer
2 Outside micrometer
0
0
1
1
2
2
3
3
G 3 Vernier caliper 0 1 2 3
4 Countershaft Bearing Puller 0 1 2 3
E 5 Sliding Hammer 0 1 2 3
T 6 Lift Jack pallet 0 1 2 3
7 Dial indicator 0 1 2 3
A 8 Thickness gauge 0 1 2 3
H 9 Counter shaft bearing puller
10 Push pull scale
0
0
1
1
2
2
3
3
U 11 Filler Gauge
12 Snap ring plier in out 0 1 2 3
A IV. ASSEMBLY & DIS-ASSEMBLY
N Menjelaskan prosedur assembly dan dis-assembly item-item berikut :
1 Main Shaft assembly 0 1 2 3
2 Counter shaft assembly 0 1 2 3
3 Reverse Idler Shaft assembly 0 1 2 3
4 Main/Input Dive shaft 0 1 2 3
5 Transmission Housing 0 1 2 3
6 Interlock Divice 0 1 2 3
7 Key type synchromesh 0 1 2 3
8 Pin type synchromesh 0 1 2 3
9 Lock plunger type synchromesh 0 1 2 3
10 Interlock pin and steel ball 0 1 2 3
11 Shifter fork 0 1 2 3
12 Transmission control cover only remote type) 0 1 2 3
13 Transmission Cover Assembly 0 1 2 3
V . INSPECTION, MEASUREMENT DAN REUSABLE PARTS
Menjelaskan prosedur pemeriksaan, pengukuran dan reusable parts pada item berikut :
1 Main Shaft assembly 0 1 2 3
2 Counter shaft assembly 0 1 2 3
3 Reverse Idler Shaft assembly 0 1 2 3
4 Main/Input Dive shaft 0 1 2 3
5 Transmission Housing 0 1 2 3
6 Interlock Divice 0 1 2 3
7 Key type synchromesh 0 1 2 3
8 Pin type synchromesh 0 1 2 3
9 Lock plunger type synchromesh 0 1 2 3
10 Interlock pin and steel ball 0 1 2 3
11 Shifter fork 0 1 2 3
12 Transmission control cover only remote type) 0 1 2 3
13 Transmission Cover Assembly 0 1 2 3
VI . PART RECOMMENDATION
Menjelaskan fungsi dokumen-dokumen berikut :
1 Standard Parts Overhaul 0 1 2 3
2 Technical Buletin 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada Parts Book (PTZ5B 27AA4) 0 1 2 3
5 Parts Specification Sheet 0 1 2 3
6 QA-5 ( Measurement ) 0 1 2 3
7 Code Part Number (*, K, S, X ) 0 1 2 3

JTH\TTC\210.02.06 D:\NIS\OVH\TRANSMISSI\2006.XLS Page 4

 AK-03-012/MLC/125/2006/4

MACHINE SPECIALIST : NISSAN TRUCK

COMPETENCY : COMPONENT OVERHAULER
Component : Transmission
TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI
KOMPETENSI
KETERANGAN
DAN KETERAMPILAN
I . DIS-ASSEMBLE
Melakukan/mengerjakan dis-assemble komponen berikut :
1 Main Shaft assembly 0 1 2 3
2 Counter shaft assembly 0 1 2 3
3 Reverse Idler Shaft assembly 0 1 2 3
4 Main/Input Dive shaft 0 1 2 3
5 Transmission Housing 0 1 2 3
6 Interlock Divice 0 1 2 3
7 Key type synchromesh 0 1 2 3
8 Pin type synchromesh 0 1 2 3
9 Lock plunger type synchromesh 0 1 2 3
10 Interlock pin and steel ball 0 1 2 3
11 Shifter fork 0 1 2 3
12 Transmission control cover only remote type) 0 1 2 3
13 Transmission Cover Assembly 0 1 2 3
II . INSPECTION, MEASUREMENT & REUSABLE PARTS
Melakukan/mengerjakan pemeriksaan dan pengukuran komponen berikut :
1 Main Shaft assembly 0 1 2 3
2 Counter shaft assembly 0 1 2 3
3 Reverse Idler Shaft assembly 0 1 2 3
4 Main/Input Dive shaft 0 1 2 3
5 Transmission Housing 0 1 2 3
6 Interlock Divice 0 1 2 3
7 Key type synchromesh 0 1 2 3
8 Pin type synchromesh 0 1 2 3
K 9 Lock plunger type synchromesh 0 1 2 3
E 10 Interlock pin and steel ball
11 Shifter fork
0
0
1
1
2
2
3
3
T 12 Transmission control cover only remote type) 0 1 2 3
13 Transmission Cover Assembly 0 1 2 3
E III . PARTS RECOMMENDATION
R Melakukan/mengerjakan pengorderan parts :
1 Main Shaft assembly 0 1 2 3
A 2 Counter shaft assembly 0 1 2 3
M 3 Reverse Idler Shaft assembly
4 Main/Input Dive shaft
0
0
1
1
2
2
3
3
P 5 Transmission Housing 0 1 2 3
6 Interlock Divice 0 1 2 3
I 7 Key type synchromesh 0 1 2 3
L 8 Pin type synchromesh
9 Lock plunger type synchromesh
0
0
1
1
2
2
3
3
A 10 Interlock pin and steel ball 0 1 2 3
11 Shifter fork 0 1 2 3
N 12 Transmission control cover only remote type) 0 1 2 3
13 Transmission Cover Assembly 0 1 2 3
IV . ASSEMBLY
Melakukan/mengerjakan assembling component berikut :
1 Main Shaft assembly 0 1 2 3
2 Counter shaft assembly 0 1 2 3
3 Reverse Idler Shaft assembly 0 1 2 3
4 Main/Input Dive shaft 0 1 2 3
5 Transmission Housing 0 1 2 3
6 Interlock Divice 0 1 2 3
7 Key type synchromesh 0 1 2 3
8 Pin type synchromesh 0 1 2 3
9 Lock plunger type synchromesh 0 1 2 3
10 Interlock pin and steel ball 0 1 2 3
11 Shifter fork 0 1 2 3
12 Transmission control cover only remote type) 0 1 2 3
13 Transmission Cover Assembly 0 1 2 3
V. TESTING, ADJUSTING & TROUBLE SHOOTING
Melakukan/mengerjakaan pengetesan, analisa dan penyetelan item berikut :
1 Transmission noise 0 1 2 3
2 Hard gear shifting 0 1 2 3
3 Speed transmission jump to neutral position 0 1 2 3
4 Truck vibration when during operation 0 1 2 3
5 Double speed mesh in together 0 1 2 3
6 Oil Leakage 0 1 2 3

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