MECHANIC COMPETENCE

LEVEL CHECK
(MLC)
CYLINDER BLOCK
(OVERHAULER)
KOMATSU GRADER SMALL

SHO
PM
ANU
AL

Service Division
PT UNITED TRACTORS Tbk
JAKARTA
2006

PENGETAHUAN
 PT UNITED TRACTORS Tbk
SERVICE DIVISION

LEMBAR PERIKSA TINGKAT PENGETAHUAN &

KETERAMPILAN MEKANIK
( MECHANIC COMPETENCE LEVEL CHECK SHEET)

Form ini wajib diisi oleh Tim Tera

NAMA NAMA ATASAN

Lembar periksa tingkat pengetahuan MEKANIK (LANGSUNG) YANG
dan keterampilan ini dibuat untuk NRP MENGISI LEMBAR INI
menera tingkat kemampuan PANGKAT / PANGKAT /
(kompetensi) mekanik secara JABATAN JABATAN
objective oleh atasan (langsung) yang
SPESIALIS CABANG
didasarkan pada 4 (empat) tingkat
PERWAKILAN / SITE
kompetensi seperti dibawah ini :
MESIN TANGGAL SURVEY TGL BLN THN

BMC STANDARD
Catatan oleh atasan terdekat tentang
BMC KHUSUS
pelatihan yang dibutuhkan oleh
TINGKAT KETERANGAN MODUL mekanik ini serta motivasi maupun
MAGANG habitnya .
....................
Tidak memiliki pengetahuan
ANGKATAN / TAHUN ............ / ........
0 ( tidak dapat menjawab
ADVANCE TRAINING YANG PERNAH
pertanyaan ) dan tidak dapat
melakukan pekerjaan yang DIIKUTI :
dimaksud. ENGINE
TORQFLOW
Memiliki sedikit pengetahuan HYDRAULIC
( perlu mendapat bimbingan ELECTRIC
1 untu menjawab pertanyaan ),
kurang percaya diri dan masih
memerlukan tuntunan untuk
melakukan pekerjaan. PENGALAMAN KERJA BLN
THN
Memiliki pengetahuan cukup
dan mampu melakukan FIELD OPERATION
pekerjaan secara mandiri. WORKSHOP
2 Engine OVH ……X
Memiliki pengetahuan dan
Torque Converter OVH ……X
keterampilan untuk melakukan
Torqflow Tansmission OVH ……X
pekerjaan secara mandiri dan
dapat menjelaskan serta Main Clutch OVH ……X
3
menuntun orang lain dalam Direct Drive Transmission OVH ……X
melakukan pekerjaan ( fungsi Bevel Gear OVH
mentor ). Final Drive OVH
Undercarriage OVH
Hydraulic Pump OVH ……X
Hydraulic Motor OVH ……X
Hydraulic Cylinder OVH ……X
Hydraulic Control Valve OVH ……X
Axle/Differential OVH ……X
Steering Clutch and Brake OVH ……X
Electrical System OVH
Swing Machinery OVH

REKAPITULASI NILAI PENGETAHUAN & KETERAMPILAN SESUAI SPESIALISASINYA

PEVENTIVE
KATAGORI MAINTENANCE
COMPONENT OVERHAUL MACHINE TROUBLE SHOOTER
PS BMI REP ENG TFT DDT STB FD HYD ELC MIP MTA MEST TI

NILAI
RATA-RATA

NILAI
AKHIR

PENGETAHUAN
 PT UNITED TRACTORS Tbk
SERVICE DIVISION

HASIL PENERAAN MLC

COMPETENCY : COMPONENT OVERHAUL

SUB - COMPETENCY : ………………………………………..
MACHINE SPECIALIST : ……………………………
TANGGAL PENERAAN : ..... / ....../ .....
NAMA : ........................................................
NRP : .........................
CABANG ASAL MEK. : ……………….
RE-MLC

NILAI REKAP NILAI SCHEDULE

KATAGORI URAIAN RATA- <2 REINFORCE REMARK
RATA 0 1 Pembinaan Re-MLC

1 TECHNICAL TERM

PENGETAHUAN
2 STRUCTURE & FUNCTION

3 TOOLS

4 PROCEDURE ASSEMBLY & DISASSEMBLY

5 INSPECTION, MEASUREMENT & R.U. PART

6 PART RECOMMENDED

NILAI RATA-RATA

1 DISASSEMBLY
KETERAMPILAN

2 INSPECTION, MEASUREMENT & R.U. PART

3 PART RECOMMENDED

4 ASSEMBLY

5 TESTING, ADJUSTING & TROUBLE SHOOTING

NILAI RATA-RATA

NILAI AKHIR

PENERA I PENERA II PENERA III

TEAM
PENERA
( ) ( ) ( )
EDI SASMITA
NRP. .................................... NRP. .................................... NRP. ....................................

PENGETAHUAN
 AE - 03 - 194 / MLC / 139 / 2006 / 4

MACHINE SPECIALIST : MOTOR GRADER SMALL

COMPETENCY : OVERHAUL
COMPONENT : CYLINDER BLOCK

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
DAN KETERAMPILAN
KOMPETENSI

I. TECHNICAL TERM
Menjelaskan pengertian / istilah item-item berikut :
1 Engine Four Cycle 0 1 2 3
2 Direct Injection Engine 0 1 2 3
3 In-Direct Injection Engine 0 1 2 3
4 Long Stroke Engine 0 1 2 3
5 Short Stroke Engine 0 1 2 3
6 Square Stroke Engine 0 1 2 3
7 Compression ratio 0 1 2 3
8 Diesel Engine Knocking 0 1 2 3
9 Low Emission Engine 0 1 2 3
10 Cethane Number 0 1 2 3
11 Mechanincal All Speed Governer 0 1 2 3
12 Air Excess Ratio 0 1 2 3
13 Engine Over Running 0 1 2 3
14 Horse Power 0 1 2 3
15 Natural Aspirated Engine 0 1 2 3
16 Internal Combustion Engine 0 1 2 3
17 Total Piston Displacement 0 1 2 3
18 Engine Torque 0 1 2 3
P 19 Fuel Consumption Ratio 0 1 2 3
E 20 Bolt Plastic Range
21 Bolt Elastic Range
0
0
1
1
2
2
3
3
N 22 Piston Off - Set 0 1 2 3
G 23 FCD - Piston 0 1 2 3
24 Al - Alloy Piston 0 1 2 3
E 25 Rated Horse Power 0 1 2 3
T 26 Torque Rise 0 1 2 3
27 Injection Timing 0 1 2 3
A 28 Piston Skirt 0 1 2 3
H 29 Press - Fit 0 1 2 3
30 Shrink - Fit 0 1 2 3
U 31 Angle Torque Methode 0 1 2 3
A 32 Honning 0 1 2 3
33 Torque Squence 0 1 2 3
N 34 Bending (Full Length, Short Bend) 0 1 2 3
35 Tolerance 0 1 2 3
36 Permissible Value 0 1 2 3
37 Standard Range 0 1 2 3
38 Roundness 0 1 2 3
39 Cylindricity 0 1 2 3
40 Radial Run - Out 0 1 2 3
41 Face Run - Out 0 1 2 3
42 End Play 0 1 2 3
43 Flatness 0 1 2 3
45 Interferrence / Fitting Clearance 0 1 2 3
46 Counter Bore 0 1 2 3
47 Fillet Radius 0 1 2 3
48 Over Size 0 1 2 3
49 Under Size 0 1 2 3
50 Standard Limit 0 1 2 3
51 Block Alighment 0 1 2 3
52 Bearing Crushing 0 1 2 3
53 Bead 0 1 2 3
54 Standart Size 0 1 2 3

JTH/TTC/22.02.06 D:\GDS\COH\ENGINE_CYL_BLOCK_.XLS PAGE 4

 AE - 03 - 194 / MLC / 139 / 2006 / 4

MACHINE SPECIALIST : MOTOR GRADER SMALL

COMPETENCY : OVERHAUL
COMPONENT : CYLINDER BLOCK

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
DAN KETERAMPILAN
KOMPETENSI
II. STRUCTURE & FUNCTION
Menjelaskan struktur, fungsi dan cara kerja item-item berikut :
1 Vibration Damper 0 1 2 3
2 Fly Wheel 0 1 2 3
3 Cylinder Block 0 1 2 3
4 Liner 0 1 2 3
5 Piston 0 1 2 3
6 Cap Cylinder Block 0 1 2 3
7 Timing Gear 0 1 2 3
8 Crankshaft 0 1 2 3
9 Connecting Rod 0 1 2 3
10 Camshaft 0 1 2 3
11 Bushing Camshaft 0 1 2 3
12 Push Rod 0 1 2 3
13 Tappet / Cam Follower 0 1 2 3
14 Thrust Bearing 0 1 2 3
P 15 Engine Breather 0 1 2 3
16 Piston Ring 0 1 2 3
E 17 Crank Shaft Sleeve 0 1 2 3
N 18 Relief Valve
19 Regulator Valve
0
0
1
1
2
2
3
3
G 20 Piston Cooling Nozzle 0 1 2 3
21 Oil Thermostat 0 1 2 3
E 22 Oil Pump 0 1 2 3
T 23 Oil Coller
24 Oil Pressure Switch
0
0
1
1
2
2
3
3
A 25 Oil Filter 0 1 2 3
26 Fuel Injection Pump 0 1 2 3
H 27 Feed Pump 0 1 2 3
U 28 Boost Compensator 0 1 2 3
29 Full Flow Valve 0 1 2 3
A 30 Water Sparator 0 1 2 3
N III. TOOLS
Menjelaskan fungsi, aplikasi dan satuan-satuan alat ukur berikut :
1 Inside Micrometer (Bore Gauge) 0 1 2 3
2 Outside Micrometer 0 1 2 3
3 R-Gauge 0 1 2 3
4 Block Alligment (Centering Bore) 0 1 2 3
5 Connecting Rod Bending Tool 0 1 2 3
6 Commpression tester 0 1 2 3
7 Dial Indicator 0 1 2 3
8 Depth Gauge 0 1 2 3
9 Colour Checker 0 1 2 3
10 Power Wrench 0 1 2 3
11 Piston Ring Compressor 0 1 2 3
12 Push Pull Tool 0 1 2 3
13 Torq Wrench 0 1 2 3
14 Timing Light 0 1 2 3
15 Liner Puller 0 1 2 3

JTH/TTC/22.02.06 D:\GDS\COH\ENGINE_CYL_BLOCK_.XLS PAGE 5

 AE - 03 - 194 / MLC / 139 / 2006 / 4

MACHINE SPECIALIST : MOTOR GRADER SMALL

COMPETENCY : OVERHAUL
COMPONENT : CYLINDER BLOCK

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
DAN KETERAMPILAN
KOMPETENSI
IV. ASSEMBLING & DISSASEMBLING
Menjelaskan procedure assembling dan dissasembling komponen berikut
1 Vibration Damper 0 1 2 3
2 Fly Wheel 0 1 2 3
3 Cylinder Block 0 1 2 3
4 Liner 0 1 2 3
5 Piston 0 1 2 3
P 6
7
Cap Cylinder Block
Timing Gear
0
0
1
1
2
2
3
3
E 8 Crankshaft 0 1 2 3
9 Connecting Rod 0 1 2 3
N 10 Camshaft 0 1 2 3
G 11 Bushing Camshaft
12 Push Rod
0
0
1
1
2
2
3
3
E 13 Tappet / Cam Follower 0 1 2 3
14 Thrust Bearing 0 1 2 3
T 15 Engine Breather 0 1 2 3
A 16 Piston Ring 0 1 2 3
17 Crank Shaft Sleeve 0 1 2 3
H 18 Relief Valve 0 1 2 3
U 19 Regulator Valve
20 Piston Cooling Nozzle
0
0
1
1
2
2
3
3
A 21 Oil Thermostat 0 1 2 3
22 Oil Pump 0 1 2 3
N 23 Oil Coller 0 1 2 3
24 Oil Pressure Switch 0 1 2 3
25 Oil Filter 0 1 2 3
26 Fuel Injection Pump 0 1 2 3
27 Feed Pump 0 1 2 3
28 Boost Compensator 0 1 2 3
29 Full Flow Valve 0 1 2 3
30 Water Sparator 0 1 2 3

JTH/TTC/22.02.06 D:\GDS\COH\ENGINE_CYL_BLOCK_.XLS PAGE 6

 AE - 03 - 194 / MLC / 139 / 2006 / 4

MACHINE SPECIALIST : MOTOR GRADER SMALL

COMPETENCY : OVERHAUL
COMPONENT : CYLINDER BLOCK

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
DAN KETERAMPILAN
KOMPETENSI
V. INSPECTION, MEASUREMENT DAN REUSABLE PARTS
Menjelaskan procedure pemeriksaan, pengukuran dan reusable parts :
1 Vibration Damper 0 1 2 3
2 Fly Wheel 0 1 2 3
3 Cylinder Block 0 1 2 3
4 Liner 0 1 2 3
5 Piston 0 1 2 3
6 Cap Cylinder Block 0 1 2 3
7 Timing Gear 0 1 2 3
8 Crankshaft 0 1 2 3
9 Connecting Rod 0 1 2 3
P 10 Camshaft
11 Bushing Camshaft
0
0
1
1
2
2
3
3
E 12 Push Rod 0 1 2 3
13 Tappet / Cam Follower 0 1 2 3
N 14 Thrust Bearing 0 1 2 3
G 15 Engine Breather
16 Piston Ring
0
0
1
1
2
2
3
3
E 17 Crank Shaft Sleeve 0 1 2 3
18 Relief Valve 0 1 2 3
T 19 Regulator Valve 0 1 2 3
A 20 Piston Cooling Nozzle
21 Oil Thermostat
0
0
1
1
2
2
3
3
H 22 Oil Pump 0 1 2 3
23 Oil Coller 0 1 2 3
U 24 Oil Pressure Switch 0 1 2 3
A 25 Oil Filter 0 1 2 3
26 Fuel Injection Pump 0 1 2 3
N 27 Feed Pump 0 1 2 3
28 Boost Compensator 0 1 2 3
29 Full Flow Valve 0 1 2 3
30 Water Sparator 0 1 2 3
VI. PART RECOMMENDATION
Menjelaskan fungsi-fungsi Dokumen-dokumen berikut :
1 Standard Part Overhaul 0 1 2 3
2 Parts and Service News 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada Part Book 0 1 2 3
5 Code-code pada Part Book 0 1 2 3

JTH/TTC/22.02.06 D:\GDS\COH\ENGINE_CYL_BLOCK_.XLS PAGE 7

 AE - 03 - 194 / MLC / 139 / 2006 / 4

MACHINE SPECIALIST : MOTOR GRADER SMALL

COMPETENCY : OVERHAUL
COMPONENT : CYLINDER BLOCK

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
DAN KETERAMPILAN
KOMPETENSI
I. DISSASEMBLY
Melakukan/mengerjakan dis-assembly komponen berikut :
1 Vibration Damper 0 1 2 3
2 Fly Wheel 0 1 2 3
3 Cylinder Block 0 1 2 3
4 Liner 0 1 2 3
5 Piston 0 1 2 3
6 Cap Cylinder Block 0 1 2 3
7 Timing Gear 0 1 2 3
8 Crankshaft 0 1 2 3
9 Connecting Rod 0 1 2 3
10 Camshaft 0 1 2 3
11 Bushing Camshaft 0 1 2 3
12 Push Rod 0 1 2 3
13 Tappet / Cam Follower 0 1 2 3
14 Thrust Bearing 0 1 2 3
15 Engine Breather 0 1 2 3
16 Piston Ring 0 1 2 3
17 Crank Shaft Sleeve 0 1 2 3
18 Relief Valve 0 1 2 3
19 Regulator Valve 0 1 2 3
20 Piston Cooling Nozzle 0 1 2 3
21 Oil Thermostat 0 1 2 3
K 22 Oil Pump 0 1 2 3
E 23 Oil Coller
24 Oil Pressure Switch
0
0
1
1
2
2
3
3
T 25 Oil Filter 0 1 2 3
26 Fuel Injection Pump 0 1 2 3
E 27 Feed Pump 0 1 2 3
R 28 Boost Compensator 0 1 2 3
29 Full Flow Valve 0 1 2 3
A 30 Water Sparator 0 1 2 3
M II. INSPECTION, MEASURMENT DAN REUSABLE PARTS
Melakukan/mengerjakan pemeriksaan dan pengukuran komponen berikut :
P 1 Vibration Damper 0 1 2 3
I 2
3
Fly Wheel
Cylinder Block
0
0
1
1
2
2
3
3
L 4 Liner 0 1 2 3
5 Piston 0 1 2 3
A 6 Cap Cylinder Block 0 1 2 3
N 7
8
Timing Gear
Crankshaft
0
0
1
1
2
2
3
3
9 Connecting Rod 0 1 2 3
10 Camshaft 0 1 2 3
11 Bushing Camshaft 0 1 2 3
12 Push Rod 0 1 2 3
13 Tappet / Cam Follower 0 1 2 3
14 Thrust Bearing 0 1 2 3
15 Engine Breather 0 1 2 3
16 Piston Ring 0 1 2 3
17 Crank Shaft Sleeve 0 1 2 3
18 Relief Valve 0 1 2 3
19 Regulator Valve 0 1 2 3
20 Piston Cooling Nozzle 0 1 2 3
21 Oil Thermostat 0 1 2 3
22 Oil Pump 0 1 2 3
23 Oil Coller 0 1 2 3
24 Oil Pressure Switch 0 1 2 3
25 Oil Filter 0 1 2 3
26 Fuel Injection Pump 0 1 2 3
27 Feed Pump 0 1 2 3
28 Boost Compensator 0 1 2 3
29 Full Flow Valve 0 1 2 3
30 Water Sparator 0 1 2 3

JTH/TTC/22.02.06 D:\GDS\COH\ENGINE_CYL_BLOCK_.XLS PAGE 8

 AE - 03 - 194 / MLC / 139 / 2006 / 4

MACHINE SPECIALIST : MOTOR GRADER SMALL

COMPETENCY : OVERHAUL
COMPONENT : CYLINDER BLOCK

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
DAN KETERAMPILAN
KOMPETENSI
III. PARTS RECOMMENDATION
Melakukan/mengerjakan pengorderan parts :
1 Vibration Damper 0 1 2 3
2 Fly Wheel 0 1 2 3
3 Cylinder Block 0 1 2 3
4 Liner 0 1 2 3
5 Piston 0 1 2 3
6 Cap Cylinder Block 0 1 2 3
K 7 Timing Gear 0 1 2 3
8 0 1 2 3
E 9
Crankshaft
Connecting Rod 0 1 2 3
T 10 Camshaft 0 1 2 3
E 11 Bushing Camshaft 0 1 2 3
12 Push Rod 0 1 2 3
R 13 Tappet / Cam Follower 0 1 2 3
A 14 Thrust Bearing 0 1 2 3

M 15 Engine Breather 0 1 2 3
16 Piston Ring 0 1 2 3
P 17 Crank Shaft Sleeve 0 1 2 3
I 18 Relief Valve 0 1 2 3
19 Regulator Valve 0 1 2 3
L 20 Piston Cooling Nozzle 0 1 2 3
A 21 Oil Thermostat 0 1 2 3
N 22 Oil Pump 0 1 2 3
23 Oil Coller 0 1 2 3
24 Oil Pressure Switch 0 1 2 3
25 Oil Filter 0 1 2 3
26 Fuel Injection Pump 0 1 2 3
27 Feed Pump 0 1 2 3
28 Boost Compensator 0 1 2 3
29 Full Flow Valve 0 1 2 3
30 Water Sparator 0 1 2 3

JTH/TTC/22.02.06 D:\GDS\COH\ENGINE_CYL_BLOCK_.XLS PAGE 9

 AE - 03 - 194 / MLC / 139 / 2006 / 4

MACHINE SPECIALIST : MOTOR GRADER SMALL

COMPETENCY : OVERHAUL
COMPONENT : CYLINDER BLOCK

NILAI TINGKAT
UNSUR UNSUR PENGETAHUAN KETERANGAN
DAN KETERAMPILAN
KOMPETENSI
IV. ASSEMBLY
Melakukan/mengerjakan assembly komponen sebagai berikut :
1 Vibration Damper 0 1 2 3
2 Fly Wheel 0 1 2 3
3 Cylinder Block 0 1 2 3
4 Liner 0 1 2 3
5 Piston 0 1 2 3
6 Cap Cylinder Block 0 1 2 3
7 Timing Gear 0 1 2 3
8 Crankshaft 0 1 2 3
9 Connecting Rod 0 1 2 3
K 10 Camshaft 0 1 2 3
E 11 Bushing Camshaft
12 Push Rod
0
0
1
1
2
2
3
3
T 13 Tappet / Cam Follower 0 1 2 3
14 Thrust Bearing 0 1 2 3
E 15 Engine Breather 0 1 2 3
R 16 Piston Ring
17 Crank Shaft Sleeve
0
0
1
1
2
2
3
3
A 18 Relief Valve 0 1 2 3
M 19 Regulator Valve
20 Piston Cooling Nozzle
0
0
1
1
2
2
3
3
P 21 Oil Thermostat 0 1 2 3
22 Oil Pump 0 1 2 3
I 23 Oil Coller 0 1 2 3
L 24 Oil Pressure Switch
25 Oil Filter
0
0
1
1
2
2
3
3
A 26 Fuel Injection Pump 0 1 2 3
27 Feed Pump 0 1 2 3
N 28 Boost Compensator 0 1 2 3
29 Full Flow Valve 0 1 2 3
30 Water Sparator 0 1 2 3
V. TESTING, ADJUSTING & TROUBLE SHOOTING
Melakukan/mengerjakan pengetesan, analisa dan penyetelan item berikut :
1 Testing Fillet Radius 0 1 2 3
2 Crank Shaft end play 0 1 2 3
3 Timing Gear Backlash & Marking 0 1 2 3
4 Adjustment Timming Injection 0 1 2 3
5 Camshaft Run not smooth 0 1 2 3
6 Crank Shaft Run not smooth 0 1 2 3

JTH/TTC/22.02.06 D:\GDS\COH\ENGINE_CYL_BLOCK_.XLS PAGE 10