NM Cikamoni3
NM Cikamoni3
MIXER 1
Vaporizer berfungsi untuk mengubah fase Toluen dari fase cair menjadi fase uap. Digunakan Vaporizer
dengan type Kettle sehingga tanpa menggunakan alat pemisah uap cair yaitu separator
Untuk mengurangi tingkat kesalahan yang tinggi dalam perhitungan neraca massa maka diguanakan
basis perhitungan yaitu 100 Kmol/jam Toluen dalam umpan reaktor
= 92.9292929
78
= 1.19140119 Kmol/jam
Keluar dari Vaporizer berupa toluen yang berfase uap dengan komposisi yang sama
Kesimpulan
Masuk Keluar
Komponen
Komponen
Umpan Uap
C6H6 92.9293 92.9293
C6H5CH3 9200.0000 9200.0000
9292.9293 9292.9293
REAKTOR
mol H2 5
=
mol C6H5CH3 1
mol H2 5
=
100.0000 1
mol H2 = 5 100.0000
= 500.0000 Kmol/jam (BM = 2 )
= 1000.0000 Kg/jam
Kemurnian gas Hidrogen sebesar 98 % mol dengan Impuritis CH4 sebesar 2 % mol
Konversi XA = 0.9
(1 - XA) = 0.1
maka
H2 = nBo - nAo XA S1
= 500.0000 - 100.0000 0.9 0.92
= 417.2 Kmol/jam (BM = 2 )
= 834.4 Kg/jam
Kesimpulan
Masuk Keluar
Komponen
F1 F2 F3
H2 1000.0000 834.4000
CH4 163.2653 1488.0653
C6H6 92.9293 6832.1293
C6H5CH3 9200.0000 920.0000
C6H4(CH3)2 381.6000
9292.9293 1163.2653 10456.1946
10456.1946 10456.1946
SEPARATOR
diharapkan 99,9 % C6H6 mengembun dalam condenser partial.dan dipisahkan dalam separator
sehingga C6H6 yang mengembun = 0.999 87.5914 Kmol/jam
= 87.5038 Kmol/jam
Dalam kesetimbangan fase uap-cair H2 dan CH4 dalam bentuk gas sehingga tidak mengalami kesetimbangan
fase uap cair disebut juga sebagai Non Condensable. Sementara toluen, benzene dan xylene dalam bentuk uap
atau disebut Condensable.
417.2000 + 93.0041
Tekanan Non Condensable = x 6.5
611.3955
= 5.4242 atm
= 1.0758 atm
= 817.6140 mmHg
Untuk mengetahui suhu akhir pengambunan dan komposisi fase cair dan uap harus di lakukan dengan cara coba-coba
dengan alur sebagai berikut :
MULAI
Trial T
Hitung Po :
Po C6H6 = exp (A-B/T+C)) Input Pt
Po C6H5CH3 = exp (A-B/T+C))
Po C6H4(CH3)2 = exp(A-B/T+C))
Hitung K :
K C6H6 = Po C6H6 / Pt
K C6H5CH3 = Po C6H5CH3 / Pt
K C6H4(CH3)2 = Po C6H5(CH3)2 / Pt
Hitung V :
V C6H6 = F C6H6/( (L/V) / K +1 ) Trial (L/V)
V C6H5CH3 = F C6H5CH3/( (L/V) / K +1 ) coba
V C6H4(CH3)2 = F C6H4(CH3)2/( (L/V) / K +1 )
Hitung V :
V C6H6 = F C6H6/( (L/V) / K +1 )
V C6H5CH3 = F C6H5CH3/( (L/V) / K +1 )
V C6H4(CH3)2 = F C6H4(CH3)2/( (L/V) / K +1 )
Hitung L :
L C6H6 = F C6H6 - V C6H6
L C6H5CH3 = F C6H5CH3 - V C6H5CH3
L C6H4(CH3)2 = F C6H4(CH3)2 - V C6H4(CH3)2
Hitung S V :
S V = V C6H6 + V C6H5CH3
+ V C6H4(CH3)2
Hitung S L :
S L = L C6H6 + L C6H5CH3
+ L C6H4(CH3)2
Tidak Apakah
(L/V) hitung = (L/v) coba
?
Ya
Apakah
L C6H6 = 0.999 x F C6H6
?
Apakah
L C6H6 = 0.999 x F C6H6
?
Ya
Diperoleh :
Komposisi uap :
H2
CH4
VC6H6
VC6H5CH3
VC6H4(CH3)2
Komposisi cair
L C6H6
L C6H5CH3
L C6H4(CH3)2
SELESAI
Komponen Kgmol/j A B C
C6H6 87.5914 15.9008 2788.53 -52.36
C6H5CH3 10.0000 16.0137 3096.52 -53.67
C6H4(CH3)2 3.6000 16.0963 3366.99 -57.84
101.1914
1. Menghitung Po
2788.53
Po C6H6 = exp ( 15.9008 -
358.800189 + -52.36
= 898.787924 mmHg
3096.52
Po C6H6 = exp ( 16.0137 -
358.800189 + -53.67
= 352.660969 mmHg
3366.99
Po C6H6 = exp ( 16.0963 -
358.800189 + -57.84
= 135.477698 mmHg
2. menghitung K
898.7879
K C6H6 =
817.6140
= 1.0993
352.6610
K C6H5CH3 =
817.6140
= 0.4313
135.4777
K C6H4(CH3)2 =
817.6140
= 0.1657
3. Menghitung V
F C6H6
V C6H6 =
( (L/V)/ K +1 )
87.5914
=
1098.1822
+ 1
1.0993
= 0.0876 Kmol/jam ( BM = 78 )
= 6.8321 Kg/jam
F C6H5CH3
V C6H5CH3 =
( (L/V)/ K +1 )
10.0000
=
1098.1822
+ 1
0.4313
= 0.0039 Kmol/jam ( BM = 92 )
= 0.3612 Kg/jam
F C6H4(CH3)2
V C6H4(CH3)2 =
( (L/V)/ K +1 )
3.6000
=
1098.1822
+ 1
0.1657
= 0.0576 Kg/jam
4. Menghitung L
= 87.5914 - 0.0876
= 87.5038 Kmol/jam ( BM = 78 )
= 6825.2972 Kg/jam
= 10.0000 - 0.0039
= 9.9961 Kmol/jam ( BM = 92 )
= 919.6388 Kg/jam
= 3.6000 - 0.0005
= 381.5424 Kg/jam
5. Menghitung S L dan S V
V C6H6 = 0.0876
V C6H5CH3 = 0.0039
V C6H4(CH3)2 = 0.0005
SV = 0.0921
L C6H6 = 87.5038
L C6H5CH3 = 9.9961
L C6H4(CH3)2 = 3.5995
SL = 101.0993
101.0993
( L/V ) hitung =
0.0921
= 1098.18218 ( sama dengan ( L/V ) coba = 1098.18218
dan
C6H6 fase cair = 87.5038 Kmol/jam ( sama dengan 99,9 % C6H6 terhadap umpan )
Sehingga diperoleh :
Komposisi Gas ( F4 )
Komposisi Cair ( F5 )
C6H6 = 87.5038 Kmol/jam = 6825.2972 Kg/jam
C6H5CH3 = 9.9961 Kmol/jam = 919.6388 Kg/jam
C6H4(CH3)2 = 3.5995 Kmol/jam = 381.5424 Kg/jam
101.0993 8126.4784
Kesimpulan
Masuk Keluar
Komponen
F3 F4 F5
H2 834.4000 834.4000
CH4 1488.0653 1488.0653
C6H6 6832.1293 6.8321 6825.2972
C6H5CH3 920.0000 0.3612 919.6388
C6H4(CH3)2 381.6000 0.0576 381.5424
10456.1946 2329.7162 8126.47839
10456.1946 10456.1946
MENARA DISTILASI I
1. Umpan masuk ( F5 )
Asumsi :
Jadi diperoleh :
Kesimpulan
Masuk Keluar
Komponen
F5 F6 F7
C6H6 6825.2972 6791.1707 34.1265
C6H5CH3 919.6388 13.6096 906.0292
C6H4(CH3)2 381.5424 381.5424
8126.4784 6804.7802 1321.6982
8126.4784 8126.4784
MENARA DISTILASI II
1. Umpan masuk ( F7 )
Asumsi :
Masuk Keluar
Komponen
F7 F8 F9
C6H6 34.1265 34.1265
C6H5CH3 906.0292 902.1945 3.8347
C6H4(CH3)2 381.5424 1.9077 379.6347
1321.6982 938.2287 383.4694
1321.6982 1321.6982
Masuk Keluar
Komponen
F1 F2 F4 F6 F8 F9
H2 1000.0000 834.4000 6791.1707
CH4 163.2653 1488.0653 13.6096
C6H6 92.9293 6.8321 34.1265
C6H5CH3 9200.0000 0.3612 902.1945 3.8347
C6H4(CH3)2 0.0576 1.9077 379.6347
9292.9293 1163.2653 2329.7162 6804.78024 938.2287 383.4694
10456.1946 10456.1946
The hydrogen to aromatic hydrocarbon mol ratio in the feed at the inlet of the reactor is 5.0. The reactor has a volume of 2600
esetimbangan
alam bentuk uap
atm
x 6.5 atm
Input Pt
Trial (L/V)
coba
Tidak
)
)
)
) 0.00016813
= 5.00984718
VAPORIZER
Vaporizer berfungsi untuk mengubah fase Toluen dari fase cair menjadi fase uap. Digunakan Vaporizer
dengan type Kettle sehingga tanpa menggunakan alat pemisah uap cair yaitu separator
= 465.561556
78
= 5.9687379 Kmol/jam
Keluar dari Vaporizer berupa toluen yang berfase uap dengan komposisi yang sama
Kesimpulan
Masuk Keluar
Komponen
Umpan Uap
C6H6 465.5616 465.5616
C6H5CH3 46090.5941 46090.5941
46556.1556 46556.1556
REAKTOR
mol H2 5
=
mol C6H5CH3 1
mol H2 5
=
500.9847 1
mol H2 = 5 500.9847
= 2504.9236 Kmol/jam (BM = 2 )
= 5009.8472 Kg/jam
Kemurnian gas Hidrogen sebesar 98 % mol dengan Impuritis CH4 sebesar 2 % mol
Konversi XA = 0.9
(1 - XA) = 0.1
maka
H2 = nBo - nAo XA S1
= 2504.9236 - 500.9847 0.9 0.92
= 2090.1082 Kmol/jam (BM = 2 )
= 4180.2165 Kg/jam
Kesimpulan
Masuk Keluar
Komponen
F1 F2 F3
H2 5009.8472 4180.2165
CH4 817.9342 7454.9798
C6H6 465.5616 34227.9237
C6H5CH3 46090.5941 4609.0594
C6H4(CH3)2 1911.7577
46556.1556 5827.7814 52383.9370
52383.9370 52383.9370
SEPARATOR
diharapkan 99,9 % C6H6 mengembun dalam condenser partial.dan dipisahkan dalam separator
sehingga C6H6 yang mengembun = 0.999 438.8195 Kmol/jam
= 438.3807 Kmol/jam
Dalam kesetimbangan fase uap-cair H2 dan CH4 dalam bentuk gas sehingga tidak mengalami kesetimbangan
fase uap cair disebut juga sebagai Non Condensable. Sementara toluen, benzene dan xylene dalam bentuk uap
atau disebut Condensable.
2090.1082 + 465.9362
Tekanan Non Condensable = x 6.5
3062.9979
= 5.4242 atm
438.8195 + 50.0985 + 18.0354
Tekanan Condensable (Pt) =
3062.9979
= 1.0758 atm
= 817.6140 mmHg
Untuk mengetahui suhu akhir pengambunan dan komposisi fase cair dan uap harus di lakukan dengan cara coba-coba
dengan alur sebagai berikut :
MULAI
Trial T
Hitung Po :
Po C6H6 = exp (A-B/T+C)) Input Pt
Po C6H5CH3 = exp (A-B/T+C))
Po C6H4(CH3)2 = exp(A-B/T+C))
Hitung K :
K C6H6 = Po C6H6 / Pt
K C6H5CH3 = Po C6H5CH3 / Pt
K C6H4(CH3)2 = Po C6H5(CH3)2 / Pt
Hitung V :
V C6H6 = F C6H6/( (L/V) / K +1 ) Trial (L/V)
V C6H5CH3 = F C6H5CH3/( (L/V) / K +1 ) coba
V C6H4(CH3)2 = F C6H4(CH3)2/( (L/V) / K +1 )
Hitung L :
L C6H6 = F C6H6 - V C6H6
L C6H5CH3 = F C6H5CH3 - V C6H5CH3
L C6H4(CH3)2 = F C6H4(CH3)2 - V C6H4(CH3)2
Hitung L :
L C6H6 = F C6H6 - V C6H6
L C6H5CH3 = F C6H5CH3 - V C6H5CH3
L C6H4(CH3)2 = F C6H4(CH3)2 - V C6H4(CH3)2
Hitung S V :
S V = V C6H6 + V C6H5CH3
+ V C6H4(CH3)2
Hitung S L :
S L = L C6H6 + L C6H5CH3
+ L C6H4(CH3)2
Tidak Apakah
(L/V) hitung = (L/v) coba
?
Ya
Apakah
L C6H6 = 0.999 x F C6H6
?
Ya
Diperoleh :
Komposisi uap :
H2
CH4
VC6H6
VC6H5CH3
VC6H4(CH3)2
Diperoleh :
Komposisi uap :
H2
CH4
VC6H6
VC6H5CH3
VC6H4(CH3)2
Komposisi cair
L C6H6
L C6H5CH3
L C6H4(CH3)2
SELESAI
Komponen Kgmol/j A B C
C6H6 438.8195 15.9008 2788.53 -52.36
C6H5CH3 50.0985 16.0137 3096.52 -53.67
C6H4(CH3)2 18.0354 16.0963 3366.99 -57.84
506.9535
1. Menghitung Po
2788.53
Po C6H6 = exp ( 15.9008 -
358.800189 + -52.36
= 898.787924 mmHg
3096.52
Po C6H6 = exp ( 16.0137 -
358.800189 + -53.67
= 352.660969 mmHg
3366.99
Po C6H6 = exp ( 16.0963 -
358.800189 + -57.84
= 135.477698 mmHg
2. menghitung K
898.7879
K C6H6 =
817.6140
= 1.0993
352.6610
K C6H5CH3 =
817.6140
= 0.4313
135.4777
K C6H4(CH3)2 =
817.6140
= 0.1657
3. Menghitung V
F C6H6
V C6H6 =
( (L/V)/ K +1 )
438.8195
=
1098.1822
+ 1
1.0993
= 0.4388 Kmol/jam ( BM = 78 )
= 34.2279 Kg/jam
F C6H5CH3
V C6H5CH3 =
( (L/V)/ K +1 )
50.0985
=
1098.1822
+ 1
0.4313
= 0.0197 Kmol/jam ( BM = 92 )
= 1.8096 Kg/jam
F C6H4(CH3)2
V C6H4(CH3)2 =
( (L/V)/ K +1 )
18.0354
=
1098.1822
+ 1
0.1657
4. Menghitung L
= 438.8195 - 0.4388
= 438.3807 Kmol/jam ( BM = 78 )
= 34193.6958 Kg/jam
= 50.0985 - 0.0197
= 50.0788 Kmol/jam ( BM = 92 )
= 4607.2498 Kg/jam
= 18.0354 - 0.0027
= 1911.4693 Kg/jam
5. Menghitung S L dan S V
V C6H6 = 0.4388
V C6H5CH3 = 0.0197
V C6H4(CH3)2 = 0.0027
SV = 0.4612
L C6H6 = 438.3807
L C6H5CH3 = 50.0788
L C6H4(CH3)2 = 18.0327
SL = 506.4922
506.4922
( L/V ) hitung =
0.4612
dan
C6H6 fase cair = 438.3807 Kmol/jam ( sama dengan 99,9 % C6H6 terhadap umpan )
Sehingga diperoleh :
Komposisi Gas ( F4 )
Komposisi Cair ( F5 )
C6H6 = 438.3807 Kmol/jam = 34193.6958 Kg/jam
C6H5CH3 = 50.0788 Kmol/jam = 4607.2498 Kg/jam
C6H4(CH3)2 = 18.0327 Kmol/jam = 1911.4693 Kg/jam
506.4922 40712.4149
Kesimpulan
Masuk Keluar
Komponen
F3 F4 F5
H2 4180.2165 4180.2165
CH4 7454.9798 7454.9798
C6H6 34227.9237 34.2279 34193.6958
C6H5CH3 4609.0594 1.8096 4607.2498
C6H4(CH3)2 1911.7577 0.2884 1911.4693
52383.9370 11671.5222 40712.4149
52383.9370 52383.9370
MENARA DISTILASI I
1. Umpan masuk ( F5 )
Asumsi :
Jadi diperoleh :
Kesimpulan
Masuk Keluar
Komponen
F5 F6 F7
C6H6 34193.6958 34022.7273 170.9685
C6H5CH3 4607.2498 68.1818 4539.0680
C6H4(CH3)2 1911.4693 1911.4693
40712.4149 34090.9091 6621.5058
40712.4149 40712.4149
MENARA DISTILASI II
1. Umpan masuk ( F7 )
Asumsi :
Kesimpulan
Masuk Keluar
Komponen
F7 F8 F9
C6H6 170.9685 170.9685
C6H5CH3 4539.0680 4519.8568 19.2112
C6H4(CH3)2 1911.4693 9.5573 1901.9119
6621.5058 4700.3826 1921.1232
6621.5058 6621.5058
Masuk Keluar
Komponen
F1 F2 F4 F6 F8 F9
H2 5009.8472
4180.2165 34022.7273
CH4 817.9342
7454.9798 68.1818
C6H6 465.5616 34.2279 170.9685
C6H5CH3 46090.5941 1.8096 4519.8568 19.2112
C6H4(CH3)2 0.2884 9.5573 1901.9119
46556.1556 5827.7814 11671.5222 34090.9091 4700.3826 1921.1232
52383.9370 52383.9370
esetimbangan
alam bentuk uap
atm
x 6.5 atm
Input Pt
Trial (L/V)
coba
Tidak
)
)
) 0.00016813
Satuan : Kg / jam
H2 = 4180.2165
CH4 = 7454.9798
H2 = 5009.8472 C6H6 = 34.2279
CH4 = 817.9342 C6H5CH3 = 1.8096
5827.7814 C6H4(CH3)2 = 0.2884
11671.5222
F2
C6H6 = 34022.7273
C6H5CH3 = 68.1818
34090.9091
C6H6 = 170.9685
C6H5CH3 = 4519.8568
C6H4(CH3)2 = 9.5573
F4 F6 4700.3826
F8
VP R SP MD1 MD2
P = 2,5 atm P = 34 atm P = 1 atm P = 1 atm
P = 9 atm T = 80,3 oC - T = 109,9 oC -
T = 146,6 oC T = 600 oC T = 87,5 oC 118,3 oC 147,1 oC
F5 F7
F1 F3
F9
P = 34 atm
2 T = 235,8 oC
P = 10 atm
T = 30 oC
C1 C3
P = 2,5 atm
1 T = 146,6 oC
P = 2,5 atm
T = 146,6 oC
R
VP
T1 P = 1 atm
T = 30 oC
1
P1 P2
Nomor Arus
Komponen
1 2 3 4 5 6 7
H2
CH4
C6H6
C7H8
C8H10
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
P = 34 atm
T = 214,97 oC
P = 9 atm
F T = 87,5 oC
P = 34 atm 4
T = 600 oC P = 9 atm
T = 94 oC
CL1 CDP
R P = 9 atm
T = 150 oC
P = 33 atm
T = 200 oC
SP
WHB
P = 33 atm
T = 550 oC
P = 9 atm
T = 87,5 oC
3
7 8 9
0.0000 0.0000 0.0000
P = 1 atm P = 1 atm
T = 80,3 oC CD1 T = 109,9 oC
P = 1 atm 6
T = 80,3 oC
AC1 P = 1 atm
T = 80,3 oC
P3
P = 1.05 atm P = 1 atm
T = 85 oC T = 80,3 oC
P = 1,1 atm
T = 118,3 oC
MD1 MD2
CL2
7 P = 1,2 atm
P = 1,1 atm T = 147,1 oC
T = 118,3 oC
RB1
5
P = 1,1 atm
T = 118,3 oC P = 1,2 atm P6
P = 9 atm P4
T = 87,5 oC T = 147,1 oC
CD2 CL3 CL4
P = 1 atm
T = 109,9 oC
8
AC2 P = 1 atm
P = 1 atm T = 35 oC
T = 109,9 oC
P5
P = 1 atm
T = 109,9 oC
T3
P7
P = 1,2 atm
T = 147,1 oC
9 P = 1 atm
T = 35 oC
RB2 CL5
T4
P6
P = 1,2 atm
T = 147,1 oC P8