8 Appropriate Use of Hand Tools, Machine Tools and Measuring Instruments
8 Appropriate Use of Hand Tools, Machine Tools and Measuring Instruments
A. A wire sling*
A. An eye bolt*
. What kind of tool is shown top left and for what is it used ?
A. A torque spanner /Used on foundation bolts*
40. What is the tool shown upper right ?
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A. A hydrant wrench*
41. What tool is shown bottom left and for what is it used ?
A. A bar wrench /It fits into exhaust gas pipe fastening bolts*
43. What kind of wrench is shown upper left ?
A.
B. A Stillwell adjustable wrench*
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Apabila anda mendapat suatu pesanan untuk menyampaikan maksud untuk membuat
suatu komponen dalam bentuk ilustrasi ke seorang teknisi bengkel yang berbeda
bahasapercakapannya dengan anda, dalam bentuk apakah ilustrasi yang paling tepat
anda buat?
c. Gambar teknik
2. Gambar merupakan alat untuk menyatakan maksud dari seorang juru gambar.
Gambar disebut juga sebagai.....
b. Bahasa teknik
3. Bila anda seorang pembuat gambar manakah pernyataan di bawah ini yang paling
tepat menyatakan fungsi dari gambar teknik untuk anda?
.d. Gambar berfungsi untuk menyuplai bagian-bagian produk yang pernah dibuat.
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Internasionalisasi gambar
Mempopulerkan Gambar
Perumusan Gambar
Sistematika Gambar
Penyederhanaan Gambar
Modernisasi Gambar
Bila seorang perancang membuat gambar menggunakan komputer dan menggambar
dengan mementingkan susunan dan konsolidasi sistem standar gambar. Berikut ini
manakah yang tepat menggambarkan sifat gambar?
a. Internasionalisasi gambar
7. Apabila diketahui ukuran pokok dari kertas gambar adalah ukuran A0 dengan panjang
1189 mm dan lebarnya 841 mm, berapa ukuran untuk kertas A3?
c. 297 X 420 mm
8. Berapakah ukuran tepi lain (=C) apabila kertas yang dipakai adalah kertas A4 yang
berukuran 210 X 297 mm ?
c. 10 mm
10. Apakah nama dari suatu bagian susunan pada kertas gambar di bawah ini?
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11. Apakah nama dari suatu bagian susunan pada kertas gambar di bawah ini
d. Tanda Orientasi
12. Apakah nama dari suatu bagian susunan pada kertas gambar di bawah ini
e. Tanda pemotongan
14. Apabila anda menyusun kertas gambar dan untuk memudahkan kedudukan gambar,
apakah yang anda buat?.
15. ..... adalah pebandingan ukuran linier pada gambar terhadap ukuran linier dari unsur
yang sama atau dari benda pengecilan atau perbesaran gambar.
a. Skala gambar
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16. Berikut ini yang paling tepat digunakan bila gambarnya dibuat lebih besar dari benda
sebenarnya yaitu
d. Skala pembesaran
17. Skala apakah yang tepat anda gunakan apabila anda membuat gambar kerja suatu
benda yang memiliki ukuran dimensi 500 X 356 X 210 mm pada kertas A4?
e. Skala pengecilan
18. Dalam suatu pengukuran benda berbentuk balok didapatkan ukuran panjang, lebar
dan tinggi berturut-turut adalah 45 X 30 X 24 cm. Apabila anda membuat gambar
baloktersebut dengan skala 1 : 3, berapakah ukuran panjang, lebar dan tinggi yang
anda gambar?
d. 15 X 10 X 8 cm
e. 2B
a. Mistar Skala
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Pada gambar di atas merupakan beberapa cara penggunaan penggaris, segitiga siku
sama kaki dan sebuah segitiga siku 60°. Pada bagian yang dilingkari, berapakah
sudut yangdibentuk oleh pasangan segitiga tersebut?
d. 75°
23. Apakah yang anda butuhkan untuk membuat gambar secara cepat?
d. Mal bentuk
24. Apabila anda tidak memiliki busur derajat, penggaris T dan segitiga, alat apakah
yang tepat digunakan untuk menggantikan alat-alat tersebut?
e. Mesin Gambar
Jenis garis menurut tebalnya ada dua macam, yaitu garis tebal dan garis tipis. Berapakah
perbandingan kedua jenis garis tersebut?
d. 1 : 0,5
29. Berikut ini disajikan penulisan dengan beberapa jenis huruf. Manakah jenis huruf
yang paling tepat digunakan dalam gambar teknik?.....
30. Bila suatu huruf dibuat dengan ketinggian 14 mm, berapakah jarak minimum antar
hurufnya?
d. 2 mm
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B. A wire sling
25. What is shown top right ?
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B. An eye bolt
26. What kind of tool is shown top right and what is its purpose ?
27. Before leaving the engine room workshop, you are to ensure that...
A. all tools are in place, power tool supply is off, all is sea fast.
28. What is the device shown in the centre of the picture ?
A. A shackle
29. What do you call the device shown on the right side of the picture ?
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A. A micrometer
31. What is shown top left ?
A. Lead hammers
B. Plastic hammers
C. Recoil-less hammers
D. Assemblers hammers
34. What kind of hammer is shown top left and for what is it used ?
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A. A scale remover
B. A deckhand hammer
C. A chipping hammer
D. A double edge hammer
39. What kind of tool is shown top right ?
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40. What is the tool shown top left and for what is it used ?
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A. A lifting block
B. A rattle chain
C. A chain block
D. A chain lifter
43. What do you call the measuring device shown top centre ?
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46. If you are an engine room rating, what basic technical knowledge must you posses
as far as tools and equipment are concerned ?
A. Be able to operate the drilling machine
B. Be able to operate the milling machine
C. Be able to identify and select the proper tool for each job
D. Be able to operate the gas welding equipment
47. Re-conditioning part 4 and part 7 of this valve using carborandum paste is called -
--------------?
A. lapping
B. fitting
C. grinding
D. overhauling
48. What is the fastening device shown at the left side of the drawing ?
A. A frame clamp
B. A support fastener
C. A beam clamp
D. An angle iron fastener
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A. A bore calliper
B. An inside tracer
C. A pipe calliper
D. An adjustable inside caliper
55. What is the purpose of the calliper shown in the bottom left corner ?
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A. A pipe calliper
B. An adjustable outside calliper
C. A flange calliper
D. An adjustable pipe caliper
57. How will the tool shown at the top be powered if it is to be used on tankers ?
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59. What kind of tool is shown top left and for what is it used ?
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B. A bearing cap-wrench
C. An orifice removal wrench
D. A purifier assembly wrench
E. A hydrant wrench
61. What tool is shown bottom left and for what is it used ?
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B. A socket bolt wrench /It fits into Allen Bolts (Allen keys)
C. An angle wrench / It fits into cylinder cover plugs
D. A torque wrench / It fits over nuts
E. A bar wrench /It fits into exhaust gas pipe fastening bolts
63. What kind of wrench is shown upper left ?
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C. A spring wrench
D. An adjustable spanner
E. A Stilson wrench
F. A Stillwell adjustable wrench
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A. A mechanic's spanner
B. A double ended ring spanner
C. A star spanner, double forged.
D. A common bolt spanner, double forged
67. at is the tool shown top right ?
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A. A shifting spanner
B. An adjustable pocket spanner
C. A vice grip wrench
D. A pipe spanner
73. On what equipment should the wrench shown bottom right be used ?
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B. On broken studs
C. On piping and rods
D. On bolts and nuts
A. engineer's tools
B. duty engineer's and watchkeeper's control room tools
C. welder's tools
D. electrician's tools
75. What is the tool shown top left called and by whom is it mostly used ?
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79. If the welding torch and the oxygen/acetylene pressure regulators are fitted in the
engine room workshop, to what should they be connected ?
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B. A blow - by torch
C. An illumination torch
D. A cutting torch
82. Flow should oxygen and acetylene bottles be transported. ?
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A. A Vernier calliper
B. An outside calliper
C. An outside pipe calliper
D. A Dornier calliper
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A. No 2
B. No 4
C. No 1
D. No 3
87. What type of screw is No 2 ?
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92. hat is the function of this hydraulic stressing tool when fastening and unfastening
boltsinuts on an engine
A. To elongate the bolts at required stress value so that the nuts can be tightened
to the position toensure correct pre-tensioning
B. To press the part to be fastened together or down so that the nut can be
tightened by hand.
C. To fasten or unfasten the nut.
D. To apply pressure on cylinder head or bearing so that the bolt/nuts can be
tightened by hand
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1. Twist drills can be sharpened with the aid of which of the following ?
A. A file.
B. A wire brush.
C. A pistol drill.
D. The bench grinder.
2. The tool used for scoring lines on metal surfaces is called a .............
A. a pin punch.
B. a centre punch.
C. a scriber.
D. a hammer.
3. A hammer with one flat end to its head and one half round end is called ......
A. the handle.
B. the chuck key.
C. the spindle.
D. the chuck.
6. The tool used for marking out a circle on steel is called...
A. oddleg calipers.
B. a pair of dividers.
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C. outside calipers.
D. inside calipers.
7. A tool used to mark the centre for a twist drill is called...
A. a centre punch
B. a pin punch
C. a scriber
D. a pair of dividers
8. Die nuts are used for which of the following ?
called........
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A. outside calipers
B. an engineer's square
C. feeler gauges
D. inside calipers
15. A tool should be used.........
A. a milling machine
B. a pillar drill.
C. a centre lathe.
D. a bench grinder.
17. The diameter of round bar is best measured with the aid of...
A. an engineer's square.
B. feeler gauges.
C. inside calipers.
D. outside calipers.
18. In a set of thread taps the plug tap has ....
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B. no thread at all.
C. the full thread to the end.
D. larger taper at its end.
19. Drilling a hole with a drill in the end of a piece of round bar is best carried out using
which of the following ?
A. A shaping machine
B. A pillar drill.
C. A milling machine.
D. A centre lathe.
20. Which of the following spanners is best to use in most cases ?
A. A pair of stillsons.
B. The correct size ring spanner.
C. A parallel jaw adjustable spanner.
D. The correct size open-ended spanner.
21. What type of screw is number 2 ?
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C. A strop
D. A double eye wire strop
E. A wire sling
F. A double loop wire
25. What is shown top right ?
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C. An eye bolt
D. A strop bolt
E. A connecting bolt
F. A shackle bolt
26. What kind of tool is shown top right and what is its purpose ?
27. Before leaving the engine room workshop, you are to ensure that...
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B. A U-connector
C. A connecting bolt
D. A shackle
E. A bend connector
29. What do you call the device shown on the right side of the picture ?
B. An eye lifter
C. An elongated bolt lifter
D. An elongated eye bolt
E. An elongated eye lifter
30. What is the measuring device shown top right ?
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B. A microcalipre
C. A clamp metre
D. A stress meter
E. A micrometer
31. What is shown top left ?
A. A strop connection
B. A loop welding
C. A chainblock clamp
D. An overhead bulkhead eye
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E. Lead hammers
F. Plastic hammers
G. Recoil-less hammers
H. Assemblers hammers
34. What kind of hammer is shown top left and for what is it used ?
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E. A scale remover
F. A deckhand hammer
G. A chipping hammer
H. A double edge hammer
39. What kind of tool is shown top right ?
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40. What is the tool shown top left and for what is it used ?
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E. A lifting block
F. A rattle chain
G. A chain block
H. A chain lifter
43. What do you call the measuring device shown top centre ?
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94. Re-conditioning part 4 and part 7 of this valve using carborandum paste is called -
--------------?
E. lapping
F. fitting
G. grinding
H. overhauling
95. What is the fastening device shown at the left side of the drawing ?
E. A frame clamp
F. A support fastener
G. A beam clamp
H. An angle iron fastener
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E. A bore calliper
F. An inside tracer
G. A pipe calliper
H. An adjustable inside caliper
102. What is the purpose of the calliper shown in the bottom left corner ?
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E. A pipe calliper
F. An adjustable outside calliper
G. A flange calliper
H. An adjustable pipe caliper
104. How will the tool shown at the top be powered if it is to be used on tankers ?
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106. What kind of tool is shown top left and for what is it used ?
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F. A bearing cap-wrench
G. An orifice removal wrench
H. A purifier assembly wrench
I. A hydrant wrench
108. What tool is shown bottom left and for what is it used ?
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F. A socket bolt wrench /It fits into Allen Bolts (Allen keys)
G. An angle wrench / It fits into cylinder cover plugs
H. A torque wrench / It fits over nuts
I. A bar wrench /It fits into exhaust gas pipe fastening bolts
110. What kind of wrench is shown upper left ?
G. A spring wrench
H. An adjustable spanner
I. A Stilson wrench
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E. A mechanic's spanner
F. A double ended ring spanner
G. A star spanner, double forged.
H. A common bolt spanner, double forged
114. at is the tool shown top right ?
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E. A shifting spanner
F. An adjustable pocket spanner
G. A vice grip wrench
H. A pipe spanner
120. On what equipment should the wrench shown bottom right be used ?
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E. engineer's tools
F. duty engineer's and watchkeeper's control room tools
G. welder's tools
H. electrician's tools
122. What is the tool shown top left called and by whom is it mostly used ?
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126. If the welding torch and the oxygen/acetylene pressure regulators are fitted in
the engine room workshop, to what should they be connected ?
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E. A Vernier calliper
F. An outside calliper
G. An outside pipe calliper
H. A Dornier calliper
E. No 2
F. No 4
G. No 1
H. No 3
134. What type of screw is No 2 ?
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139. hat is the function of this hydraulic stressing tool when fastening and unfastening
boltsinuts on an engine
E. To elongate the bolts at required stress value so that the nuts can be tightened
to the position toensure correct pre-tensioning
F. To press the part to be fastened together or down so that the nut can be
tightened by hand.
G. To fasten or unfasten the nut.
H. To apply pressure on cylinder head or bearing so that the bolt/nuts can be
tightened by hand
140. If you are welding in the workshop, you must ensure in advance that the bridge
is told and that…
A. the Chief Engineer is informed as well.
B. the fire alarm for the workshop platform is switched off.
C. the fire extinguishers of the engine room platform are not expired.
D. the emergency fire pump is started.
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141. Is anyone allowed to work alone in the workshop of an U.M.S engine room
whilst it is unattended ?
A. Yes, in an emergency only
B. Yes, but onlythe duty engineer
C. No, not at anytime
D. tic., unless the duty bridge officer is informed
142. A patch is to be bonded to a 100 mm diameter sea water line. To avoid contact
with the skin, what should be done?
A. use gloves, use stirrer, take care opening tins and use safety goggles.
B. use gloves, do not smoke,use barrier cream and use safety goggles.
C. use gloves, use brush use barrier cream and use safety goggles.
D. se gloves, ensure below flash point of material, use brush and use safety goggles.
143. In the following, which letter gives advantages only for adhesive bonding?
A. Heeds good surfaces/no protruding parts
144. For a repair to a low pressure water line, a propriety wrap repair tape is to be
used. What is its useable life?
A. 9 to 10 minutes
B. 4 to 6 minutes
C. 2 to 3 minutes
D. 11 to 14 minutes
B. Epoxy silicone
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C. Epoxy phenolic
D. Phenolic nitrile
146. When bonding together two metal components, in which sequence should this
be carried out?
A. Clean and roughing surfaces, Add activator to epoxy resin, Apply to surfaces
and Clamp together.
B. Clamp together, Add activator to epoxy resin, Apply to edges and remove
surplus.
C. Clean and roughing surfaces, Add activator to epoxy resin, Apply to surfaces
and Clamp together only when tacky.
D. Add activator to epoxy resin, Clamp together, Apply to edges and Allow to cure
147. A method of joining two plastics together is by solvent welding. Describe this
process?
A. A high frequency current is applied to clamps at the join
148. Thermoplastic type adhesives soften when subject to heat, are fusible and
soluble. They are not suitable for?
A. Aluminium
B. Leather
C. Wood
D. Fabrics
B. Shaping
C. Cutting threads
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D. Cutting off
150. Which table best describes the all hard hacksaw blade?
A Rigid
Elexible
C. Rigid
D. Rigid
Reasonably non-rigid
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Reasonably non-rigid
Reasonably non-rigid
152. A blind hole in a valve casing requires to be tapped 12 rnm. Which tap(s) would
be used?
A. Second and plug
C. Plug
153. When starting to tap a hole, how is the process checked for perpendicularity?
A. By try square
B. By straight edge
C. By spirit level
D. By sighting
154. What dictates the size of drill hole required prior to cutting an internal thread?
A. The thread pitch
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156. The engine room workshop carries different types of hacksaw blades. Which
blade should be used to cut sheet metal?
A. Tooth pitch = 6/cm
157. When fitting a blade into a hacksaw, which direction should the teeth be pointing
relative to the handle?
A. Towards
D. Away
B. Chisel
C. Scraper
D. Orin
159. What general name is given to files which remove maximum metal in the
shortest time?
A. Double cut
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B. Single cut
C. Bastard
D. craw file
B. Draw file
C. Single cut
D. Second cut
161. In readiness for use, a good scraper would have its cutting edges?
A. Ground
Oil stoned
Lightly tempered
B. Polished
Sand stoned
Lightly tempered
C. Honed
Sand stoned
Highly tempered
D. Ground
Oil stoned
Highly tempered
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162. white metal lined bearing is to be fitted on to a shaft. Which combination would
be used?
A. Use a half-round scraper with engineer's blue on bearing.
164. A chisel is refurbished and requires the cutting end to be tempered after
hardening. How is this achieved?
A. Heat to 250.C
Quench in water
B. Heat to 280.C
Quench in oil
C. Heat to 260.C
Quench in water
D. Heat to 230.C
Quench in oil.
165. A flat chisel requires tempering; which temperature and colour is correct for this
process?
A. 80°C purple
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166. When tempering a cold chisel, at which part of the chisel is the flame directed?
A. The beginning of the tapered portion
D. Mid-way
167. When tempering use is made of the microscopic oxide film formed on the
surface, in what sequence does change occur?
A. Purple
Straw
Brown
Blue
B. Straw
Purple
Blue
Brown
C. Brown
Purple
Blue
Straw
D. Straw
Brown
Purple
Blue
168. When out of use temporarily, how should the workshop plate be stored?
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170. Given a set of odd-leg calipers and a small cork, what use is the cork?
A. Cork has the same properties as silica gel and prevents corrosion.
B. Ease to see
C. Use as scriber
D. Long life
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174. What toot would be used to mark off the centre line shown :
A. Odd leg calliper
C. Height gauge
D. Divider
175. Which set of equipment is required to mark out the keyway of a 30 mm diameter
shaft?
A. Polish flat bar
Slip gauges
Scriber
Engineer's square
B. Dial gauge
Vee block
Dividers
Vernier protractor
C. Porthole glass
Slip gauges
Scriber
Dividers
D. Surface plate
Vee block
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Dividers
176. Which of the following effects could be reduced if hand powered tools were
used?
A. Fatigue
Loss of concentration
Accidents
Inaccurate work
B. Over familiar
Tiredness
Personal injury
C. Distraction
Cramp
Eye strain
D. Injury to hands
Loss of concentration
Fatigue
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A. Drill
B. Grinder
C. Input wrench
D. Screwdriver
A. Input wrench
B. Screwdriver
C. Drill
D. Grinder
132. The drawing of an engine mechanism component gives some surfaces as angles.
How would these angles be marked out?
C. With dividers
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133. The sketch shows the two scales of a Vernier caliper. What degree of accuracy will
a measurement have?
A. 0.02
B. 0.03
C. 0.01
D. 0.04
A. 4 minutes of angle
B. 2 minutes of angle
C. 7 minutes of angle
D. 5 minutes of angle
135. The speed and feed for the 20 mm diameter reamer would be?
A. 25% less
B. 75% less
C. Same as drill
D. 50% less
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136. A plastic cover for an instrument requires four 12 mm diameter holes to be drilled.
What is the best method?
137. After sharpening a twist drill, which points are most important to check?
A. Flute length
Face of drill
Lip length
B. Web size
Rake angle
Flank condition
Point angle
C. Land
Overall length
Chisel edge
Helix angle
D. Clearance angle
Point angle
Lip length
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138. The diagram shows four types of socket head screws. Identify the socket shoulder
screw.
A. No.3
B. No.4
C. No.2
D. No.1
139. The diagram shows four types of machine screws. Identify the cheese head screw.
A. No.4
B. No.1
C. No.3
D. No.2
140. When fitting new bottom ends to a small diesel engine, the bottom end bolts have
no locking devices. Which of the following should be fitted.
A. Split pins
B. Taper pins
C. Parallel pins
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