Kapasitas produksi 500,000

500,000,000
Waktu operasi 300
2.64
Kapasitas produksi 631,081

NERACA MASSA (kg/jam)

Mixer (M1)
Masuk
BAHAN BAKU/PRODUK
Padatan
1 NaCl 541,656.909
2 CaSO4 1,956.909
3 MgSO4 11,804.584
4 MgCl2 1,199.396
5 H2O 39,589.401
6 Kotoran 34,719.363
Larutan
1 NaCl
2 CaSO4
3 MgSO4
4 MgCl2
5 H2O
6 Kotoran
Uap
1 H2O

BAHAN TAMBAHAN
Padatan
1 MgSO4 -
2 MgCl2
Larutan
2 H2O pelarut (M2) 1,371,977.987

TOTAL 2,002,904.550

Keterangan
(1) Menuju filter
(2) Menuju kristalizer
(3) Menuju bin (menjadi limbah)
(4) Menuju centrifuge
(5) Menuju tangki penampung
(6) Menuju evaporator
(7) Menuju kristalizer
(8) Menuju barometrik kondensor
(9) Menuju centrifuge
(10) Menuju tangki penampung
(11) Menuju bin
(12) Dari tangki penampung (5) & (10)
(13) Menuju screen
(14) Menuju cyclon
 ton/tahun
kg/tahun
hari/tahun
jam/hari
kg/jam

Mixer (M1) Filter (H-116); t=96 C

Keluar (1) Masuk Keluar (2) Keluar (3)

541,656.909 - - ###
1,956.909 - - ###
11,804.584 - - ###
1,199.396 - - ###
1,411,567.388 - - ###
34,719.363 - - ###

541,656.909 487,491.218 54,165.691

1,956.909 1,761.218 195.691
11,804.584 10,624.126 1,180.458
1,199.396 1,079.456 119.940
1,411,567.388 1,270,410.650 141,156.739
34,719.363 - 34,719.363

- - - ###

- - ###

2,002,904.550 2,002,904.550 1,771,366.668 231,537.882

6 C Kristalizer (N-110); t=30 C
Total Keluar Masuk Keluar (4) Total Keluar

- 26,332.153 26,332.153
- - -
- - -
- - -
- 1,385.903 1,385.903
- - -

541,656.909 487,491.218 461,159.066 461,159.066

1,956.909 1,761.218 1,761.218 1,761.218
11,804.584 10,624.126 10,624.126 10,624.126
1,199.396 1,079.456 1,079.456 1,079.456
1,411,567.388 1,270,410.650 1,269,024.747 1,269,024.747
34,719.363 -

- - - -

- - - -

2,002,904.550 1,771,366.668 1,771,366.668 1,771,366.668

 Centrifuge (H-121)
Masuk Keluar (5) Keluar (6) Total Keluar

26,332.153 26,332.153 - 26,332.153

- - - -
- - - -
- - - -
1,385.903 1,385.903 - 1,385.903
- - - -

461,159.066 783.970 460,375.095 461,159.066

1,761.218 2.994 1,758.224 1,761.218
10,624.126 18.061 10,606.065 10,624.126
1,079.456 1.835 1,077.621 1,079.456
1,269,024.747 2,157.342 1,266,867.405 1,269,024.747

1,771,366.668 30,682.258 1,740,684.410 1,771,366.668

 Evaporator (V-120)
Masuk Keluar (7) Keluar (8) Total Keluar

-
-
-
-
-
-

460,375.095 460,375.095 460,375.095

1,758.224 1,758.224 1,758.224
10,606.065 10,606.065 10,606.065
1,077.621 1,077.621 1,077.621
1,266,867.405 1,156,718.550 1,156,718.550

110,148.855 110,148.855

1,740,684.410 1,630,535.556 110,148.855 1,740,684.410

 Kristalizer (X-130) Centrifuge (H-131)
Masuk Keluar (9) Masuk Keluar (10)

- 40,485.247 40,485.247 40,485.247

- - -
- - -
- - -
- 1,966.422 1,966.422 1,966.422
- - -

460,375.095 419,889.849 419,889.849 1,170.972

1,758.224 1,758.224 1,758.224 0.005
10,606.065 10,606.065 10,606.065 29.578
1,077.621 1,077.621 1,077.621 3.005
1,156,718.550 1,154,752.128 1,154,752.128 3,220.326

- - - -

1,630,535.556 1,630,535.556 1,630,535.556 46,875.554

Centrifuge (H-131) Rotary Driyer (B-140)
Keluar (11) Total Keluar Masuk (12) Keluar (13) Keluar (14)

40,485.247 66,817.399 68,084.618 687.723

- - 0.232 2.767
- - 3.902 43.737
- - 13.155 (0.002)
1,966.422 3,352.324 54.126 605.861
- -

418,718.877 419,889.849 1,954.942

1,758.219 1,758.224 2.999
10,576.487 10,606.065 47.639
1,074.616 1,077.621 4.840
1,151,531.802 1,154,752.128 5,377.668
-

- - - 8,070.005
-
-
-
-
8.312
-
-

1,583,660.001 1,630,535.556 77,566.125 68,156.033 9,410.092

-140)
Total Keluar

68,772.342
2.999
47.639
13.152
659.987
-
-
-
-
-
-
-
-

8,070.005
-
-
-
-
-
-
-

77,566.125
-
1

3
Komposisi mineral dalam garam laut
NaCl
CaSO4
MgSO4
MgCl2
H2O
Kotoran

Mixer (M-144)
Rasio tambahan H2O pelarut ke dalam garam di mixer (Kelarutan garam NaCl pada 96C = 39,48 g

Filter (H-166)
% material tersaring oleh filter
NaCl
CaSO4
MgSO4
MgCl2
H2O
Kotoran

Kristalizer
Kelarutan pada t=30C (gr/100gr H2O)
NaCl
CaSO4
MgSO4
MgCl2
Kandungan H2O dalam NaCl = 5%, rasio H2O terhadap NaCl =

Rasio tambahan MgSO4

Rasio garam keluar dr kristalizer bentuk padatan

Rasio H2O keluar dr kristalizer bentuk padatan (terikat dlm garam kristal)

Rasio larutan garam dari centrifuge ke tangki penampungan

Rasio uap H2O larutan dlm evaporator menuju barometrik kondensor

Rasio kristal NaCl dr kristalizer (x-130) menuju centrifuge

Rasio H2O dlm kristal NaCl dr kristalizer (x-130) menuju centrifuge

Rasio larutan dr centrifuge ke tangki penampung

NaCl, MgSO4, MgCl2, H2O
 CaSO4

Rasio dari rotary dryer ke screen

NaCl
CaSO4
MgSO4
MgCl2
H2O

Rasio H2O dr rotary dryer menuju screen

Rasio H2O dr rotary dryer menuju cyclon
Rasio H2O dr rotary dryer menjadi H2O uap menuju cyclon
 85.83%
0.31%
1.87%
0.19%
6.27%
5.50%
100.00%

253%

10.00%
10.00%
10.00%
10.00%
10.00%
100.00%

36.30%
0.21%
45.40%
56.00%
5.26%

25,161.103
2.368

5.39%
0.104%

0.17%

8.69%

8.79%
0.17%

0.2789%
0.0003%

99.0%
7.7%
8.2%
271.8%
0.6%

0.62%
6.94%
92.44%
 Jumlah Harga/Unit 2008 Harga Total 2008
No. Nama Alat
(Unit) (USD) (USD)
Total Biaya Peralatan + Safety Factor 20%
Total Biaya Peralatan 2,672,468
Peralatan Proses 1,359,520
1 Buket elevator 1 12,888 12,888
2 Bin penampung 1 10,090 10,090
3 Mixer 4 112,873 451,493
4 Centrifugal pump 1 3,260 3,260
5 Sand filter 1 1,053 1,053
6 Kristalizer I 1 1,567 1,567
7 Centrifuge I 2 7,141 14,282
8 Screw conveyor 1 1,211 1,211
9 Centrifugal pump 1 3,260 3,260
10 Evaporator 1 2,095 2,095
11 Kristalizer 2 1 1,567 1,567
12 Centrifuge 2 1 7,141 7,141
13 Bin penampung 1 10,090 10,090
14 Screw conveyor 2 3,260 6,520
15 Screw conveyor 1 3,260 3,260
16 Rotary driyer 4 153,530 614,120
17 Heater udara 1 53,402 53,402
18 Cyclone 1 3,103 3,103
19 Screen 2 14,127 28,253
20 Buket elevator 1 12,885 12,885
21 Bin produk 1 10,090 10,090
22 Gudang bahan 1 46,571 46,571
23 Mesin pengemas 1 14,748 14,748
24 Gudang produk 1 46,571 46,571
33
Peralatan Utilitas 2,367,507
1 Pompa air sungai 2 1,552.3750 3,104.7500
2 Bak sedimentasi 6 11,642.8160 69,856.8960
3 Pompa air sedimentasi 6 1,552.3750 9,314.2500
4 Bak skimer 6 21,773.2570 130,639.5420
5 Pompa air skimer 6 1,552.3750 9,314.2500
6 Tangki clarifier 4 89,882.5400 359,530.1600
7 Sand filter 4 20,539.4800 82,157.9200
8 Bak air bersih 6 11,642.8160 69,856.8960
9 Pompa demineralizer 4 1,552.3750 6,209.5000
10 Kation exchanger 4 18,938.9810 75,755.9240
11 Anion exchanger 4 18,938.9810 75,755.9240
12 Bak air lunak 4 20,028.7480 80,114.9920
13 Pompa air pendingin 1 1,552.3750 1,552.3750
Bak air pendingin 2 9,314.2530 18,628.5060
Pompa ke peralatan 4 1,552.3750 6,209.5000
14 Cooling tower 2 7,451.4020 14,902.8040
15 Pompa kondesat 4 1,552.3750 6,209.5000
16 Bak kondesat 4 11,642.8160 46,571.2640
17 Pompa deaerator 4 1,552.3750 6,209.5000
Deaerator 4 1,707.6130 6,830.4520
18 Bak umpan air boiler 4 10,090.4410 40,361.7640
19 Pompa boiler 4 1,552.3750 6,209.5000
20 Pompa air proses 2 1,552.3750 3,104.7500
21 Pompa klorinasi 2 6,597.5960 13,195.1920
22 Bak klorinasi 2 3,259.9880 6,519.9760
23 Boiler 8 150,425.1840 1,203,401.4720
24 Pompa air sanitasi 2 1,552.3750 3,104.7500
25 Bak air sanitasi 2 6,442.3580 12,884.7160
107
 Harga 2017) Kapasitas Satuan
USD IDR (Ton/Tahun) Kapasitas
64,352,686,332
53,627,238,610 500,000
19,561,783,455
13,972 185,438,068
10,939 145,188,778
489,483 6,496,415,399
3,534 46,905,654
1,142 15,158,254
1,699 22,542,641
15,484 205,497,977
1,312 17,417,989
3,534 46,907,144
2,271 30,147,172
1,699 22,542,641
7,742 102,748,989
10,939 145,188,778
7,069 93,814,287
3,534 46,907,144
665,794 8,836,412,401
57,895 768,383,681
3,364 44,651,125
30,631 406,528,583
13,969 185,394,894
10,939 145,188,778
50,490 670,102,048
15,988 212,198,983
50,490 670,102,048

34,065,455,155
3,365.9928 44,673,456
75,734.8607 1,005,153,072
10,097.9784 134,020,369
141,631.9374 1,879,739,073
10,097.9784 134,020,369
389,782.0853 5,173,187,836
89,070.9291 1,182,149,371
75,734.8607 1,005,153,072
6,731.9856 89,346,913
82,130.2503 1,090,032,682
82,130.2503 1,090,032,682
86,856.1031 1,152,754,200
1,682.9964 22,336,728
20,195.9633 268,040,825
6,731.9856 89,346,913
16,156.7698 214,432,648
 6,731.9856 89,346,913
50,489.9071 670,102,048
6,731.9856 89,346,913
7,405.1863 98,281,633
43,757.9216 580,755,135
6,731.9856 89,346,913
3,365.9928 44,673,456
14,305.4743 189,862,255
7,068.5860 93,814,273
1,304,659.2118 17,315,437,059
3,365.9928 44,673,456
13,968.8739 185,394,894
Tahun USD IDR Indeks Harga Rasio harga 2010:2017
2010 1 9,000 118.37 1.08
2017 1 13,272 128.33