Nama : Desi Aulia

NIM : DBD 114 032

Mata Kuliah : UTS Metalurgi

Diketahui data proses reduksi FeO hasil analisis sebagai berikut:

a. Berat Stock (kg/jam) :5000+(10Xnim(32))
b. Kadar bijih :2 gram dalam 1kilo bijih
c. Agen pereduksi : Karbon
0
d. Panas jenis stock (kkal/ C) :0,132 (NIM)
e. Ketebalan dinding tungku :460 mm
f. Dimensi saluran ekstraksi
Lebar saluran ekstraksi :1m
Tinggi salarun ekstraksi :0,5m
0
g. Temperature awal ( C) :30
h. Suhu operasi :suhu minimum+200oC
i. Suhu gas buang keluar setelah pemanasan awal :600oC
j. Suhu udara yang diberi pemanasan awal :180 oC
k. Panas jenis gas :o,25 kkal/kg/ oC
l. Panas jenis air :0,45 kkal/kg/ oC
m. Panas jenis hydrogen : 0,45 kkal/kg/ oC
n. Jumlah bahan bakar (Liter/jam) :300
o. Spesific gravity bahan bakar (Kg/L) :1
p. Nilai kalor bahan bakar :10.000 kkal/kg/ oC
q. Pemakaian minyak rata-rata :500 liter/jam
r. Persentase berat H2 dalam 1Kg bahan bakar :11%
s. Persentase O2 rata rata dalam gas buang :12%
t. Kadar air dalam 1kg bahan bakar minyak :0,15 kg
u. Udara teoritis untuk membakar 1kg miyak :14 Kg
v. Luas area zona pemanasan dan soaking :70 m2
w. Luas area selain zona pemanasan soaking :15 m2
x. Emmisivitas :0,5
y. Suhu permukaan rata-rata zona pemanasan dan soaking :122 oC
z. Suhu permukaan rata-rata selain zona pemanasan dan soaking:85 oC
Ditanya:
a. Tentukan nilai efesiensi dan panas yang hilang!
b. Tentukan persentase masing-masing loss!
c. Apa yang perlu anda lakukan untuk meninggikan efisiensi tungku dari hasil analisis
jawaban anda diatas?
Jawaban:
Jawaban A
Heat In stock = m x (P x (t2 t1))
= 5320 x 0,132 x (900 30)
= 5320 x 0,132 x 870
= 610948,8 hr

The heat input is 500 liters per hour. The specific gravity of fuel is used to convert thi into kg. Therefore
: 500L/ hr x 1 Kg/hr = 500 Kg/hr

Heat In the fuel = 500 kg/hr x 10.000 Kcal/kg

= 5.000.000 Kcal/ Kg

610948,8
Effisiensi = x 100%
5.000.000
= 12.22 %

Total heat loss = heat loss n temperature total area of (heating +soaking zone)

Panas yang hilang = 1252 Kcal / m2hr x 70 m2 = 87640 Kcal / hr

Jawaban B :
Heat loss In Flue Gas
2
Excess air (EA) =
21 O2
12%
=
21 12 %
= 133 %

Mass of air Supplied = 1 + EA/100 x Theorical air

= 1 + 1,13 x 14 = 32,62 Kg Fuel Oil

m x (p x x 100)
% heat loss in fluegass = Gcv of fuel

m = weight of flue gas (air + Fuer) = 32,62 + 1,0 = 33,62 Kg/ Kg oil

Cp (gas)
33,62 x 0,25 x 600 30 x 100
% Heat loss = 10.000
33,62 x 0,25 x 570 x 100
=
10.000
33,62 x 0,25 x 570 x 100
= 10.000
479085
= 10.000
= 47,9085 %
 Heat loss from moisture in fuel
M x { 584+Cp (TfTamb)} 100
% Heat loss from moisture in fuel = GCV of fuel

0,15 x { 584+0,45 (60030)}100

% heat loss = 10.000
0,15 x {584+0,45 (570)}100
= 10.000
12607,5
=
10.000
= 1,2608 %

Head loss due to hydrogen in Fuel

9 x H2 x { 584+Cp (TfTamb)} 100
% Heat loss from moisture in fuel = GCV of fuel

% heat loss due to hydrogen in Fuel

9 x H2 x (584 + Cp (Tf Tamb) x 100
= 10.000
83209,5
= 10.000
= 8,3209 %

Head loss From opening in Furnace

(Black body radiation factor x emissivity
) 100
% Heat loss from moisture in furnace = Quantity of oil GCV of oil

o Factor of Radition (refer Fiure 12) = 0,75

o Black Body Radition at 900 (Refer Figure 13) = 12 Kcal / Kg / Cm2 / hr
o The area of the opening is 100 cm x 50 cm = 5000 cm2
o Emissitivity = 0,5

Calculation Heat Loss From Openings in Furnance

12 x 0,5 x 0,75 x 5000 cm2 x100
= 500 10.000
2250000
= 5000000
= 0,45 %

Heat loss through roof /ceiling and sidewalls (=heating and soaking zone)
o Total averange surface temperature = 122
o Heat loss at 122 = 1252 Kcal / m2hr
o Total are of heating + soaking zone = 70 m2

Calculation
o Total heat loss =heat loss n temperature total area of (heating +soaking zone)
o Total heat loss =1252 Kcal / m2hr x 70 m2 = 87640 Kcal / hr

Heat los from area other than heating and soaking zone
o Total heat loss = heat loss ar n temperature x total area other than heating and soaking zone
o Total average surface temperature = 85
 o Heat loss at 85 = 786.25 Kcal/ m2 hr
o Total area = 15 m2

Calculation
o Total heat loss = 786.25 kCal / m2 hr x 15 m2 = 11793.75 kCal / hr
o % Heat loss through furnace skin
(87640 kCal / hr +786.25 kCal / hr)
= Kcal x 100 %
10.000 500/
kg
88426.25
= 5.000.000
x 100 % = 1.76853 %

Jawaban C
1. Meminimalkan lubang bukaan
2. Meminimalisirkan lubang bukaan tungku yang berfungsi untuk mengurangi terbuangnya gas di
dalam pembakaran.
3. Menambah bahan bakar.