LAPORAN KERJA PRAKTEK

Di PT. SHOWA INDONESIA MANUFACTURING

CIKARANG BEKASI

Disusun oleh:

EDDY KURNIAWAN
NIM : 03/169768/NT/09551

PROGRAM DIPLOMA TEKNIK MESIN

FAKULTAS TEKNIK
UNIVERSITAS GADJAH MADA
YOGYAKARTA
2006

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 DEPARTEMEN PENDIDIKAN NASIONAL
PROGRAM DIPLOMA TEKNIK MESIN
FAKULTAS TEKNIK UNIVERSITAS GADJAH MADA

KERJA PRAKTEK
Di
PT. SHOWA INDONESIA MANUFACTURING
KAWASAN INDUSTRI JABABEKA
CIKARANG BEKASI

Disusun untuk melengkapi persyaratan kelulusan

Program Diploma Teknik Mesin
Fakultas Teknik Universitas Gadjah Mada

Nama Mahasiswa : Eddy Kurniawan

NIM : 03/169768/NT/09551
Jurusan : Diploma Teknik Mesin

Telah diperiksa dan disetujui

Yogyakarta, 1 Mei 2006

Ketua Program Diploma Teknik Mesin Dosen Pembimbing Kerja Praktek

Fakultas Teknik UGM

Ir. Tarmono, MT. Ir. Greg Sukartono.

NIP. 131 681 961 NIP. 131 623 018

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 Lembar Persembahan

Penulis mengucapkan terima kasih yang sebesar-besarnya kepada :

1. Allah SWT yang telah memberi petunjuk dan jalan yang benar kepada penulis
serta yang telah melimpahkan ilmu-ilmunya kepada penulis sehingga laporan
magang kerja ini terselasaikan dengan lancar.
2. Kedua orang tua penulis yang tercinta, yang telah memberikan kasih dan
sayangnya serta yang telah memberikan doa restu kepada penulis yang tak
ternilai harganya.
3. Bapak Sumarno selaku Division Head Plant II PT Showa Indonesia
Manufacturing.
4. Bapak Ahmad Muharam selaku Departemen Head Front Fork PT Showa
Indonesia Manufacturing.
5. Bapak Setya Iwari selaku pembimbing magang penulis serta Sub. Departemen
Fork Pipe PT Showa Indonesia Manufacturing.
6. Bapak Sugi Hanafi selaku Section Head Fork Pipe PT Showa Indonesia
Manufacturing.
7. Bapak Greg Sukartono selaku Dosen pembimbing magang kerja penulis
Program Diploma Teknik Mesin
8. Lya Caturianty yang telah memberikan perhatian serta dorongan semangat
dalam proses pembuatan laporan magang ini.
9. Seluruh teman-taman Staf dan karyawan PT Showa Indonesia Manufacturing.
10. Seluruh staf dan karyawan Program Diploma Teknik Mesin.
11. Seluruh teman-teman PSD Teknik Mesin angkatan 2003.
12. Serta seluruh pihak-pihak lain yang telah membantu suksesnya penulisan
laporan magang kerja ini yang tidak dapat disebutkan satu-persatu.

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 Kata Pengantar

Puji syukur penulis panjatkan kehadirat Allah SWT yang telah

melimpahkan segala rahmat dan karunianya kepada penulis sehingga penulis
dapat menyelesaikan laporan magang ini.

Tidak lupa penulis mengucapkan terima kasih yang besar-besarnya kepada

PT Showa Indonesia Mfg yang telah memberikan kesempatan kepada penulis
untuk melakukan kegiatan magang kerja disana sebagai syarat kelulusan dari
Program Diploma Teknik Mesin Universitas Gadjah Mada. Penulis juga
mengucapkan terima kasih kepada seluruh karyawan PT Showa Indonesia Mfg
yang telah membantu dalam penyelesaian laporan magang ini yang tidak dapat
penulis sebutkan satu-persatu.

Penulis menyadari bahwa dalam penulisan laporan magang ini masih jauh
dari kesempurnaan. Untuk itu penulis mengharapkan kepada pembaca untuk
memberikan kritik dan saran yang membangun untuk penulisan laporan magang
ini.

Akhirnya penulis menghaturkan permohonan maaf atas segala kekurangan

penulis, semoga laporan magang ini dapat bermanfaat bagi orang yang
membacanya.

Cikarang, 3 April 2006

Penulis,

Eddy
Kurniawan

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Daftar Isi

Surat Perintah Kerja Praktek........................................................................................ii

Lembar Pengesahan......................................................................................................iii
Lembar Pengesahan......................................................................................................iv
Sertifikat ........................................................................................................................v
Lembar Persembahan....................................................................................................vi
Kata Pengantar.............................................................................................................vii
Daftar Isi.....................................................................................................................viii
Daftar Gambar...............................................................................................................x
Daftar Tabel.................................................................................................................xii
1. BAB I. Pendahuluan..................................................................................................1
1.1. Latar Belakang...............................................................................................1
1.2. Batasan Masalah............................................................................................2
1.3. Maksud dan Tujuan........................................................................................2
1.4. Metode Pengumpulan Data............................................................................2
1.5. Sistematika Penulisan....................................................................................3
2. BAB II. Profil Perusahaan.........................................................................................4
2.1. Data Umum Perusahaan.................................................................................4
2.2. Profil Perusahaan...........................................................................................4
2.3. Sejarah Perusahaan........................................................................................6
2.4. Struktur Organisasi........................................................................................9
2.5. Waktu Kerja...................................................................................................1
2.6. Kebijakan Management...............................................................................10
2.7. Visi, Misi, dan Tujuan Perusahaan..............................................................11
3. BAB III. Proses Produksi........................................................................................13
3.1. Plant I..........................................................................................................13
3.1.1. Departement Casting...............................................................................13
3.1.2. Departement Steering Steem & 4W.........................................................15
3.2. Plant II.........................................................................................................23
3.2.1. Departement Front Fork..........................................................................23
3.2.1.1. Bottom Case.....................................................................................2
3.2.1.2. Coil Spring.....................................................................................26
3.2.1.3. Seat Pipe........................................................................................29
3.2.1.4. Fork Pipe..........................................................................................3

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 3.2.2. Departement RC / Assy............................................................................50
3.2.2.1. Damper Case..................................................................................50
3.2.2.2. Piston Rod......................................................................................53
3.2.2.3. Asembling 2 R................................................................................55
4. BAB IV. Aktivitas Magang.....................................................................................63
4.1. Obsevasi Perusahaan....................................................................................63
4.2. Proyek-Proyek Magang...............................................................................63
4.1. Penulisan Laporan........................................................................................74
5. BAB V. Penutup......................................................................................................75
5.1. Kesimpulan..................................................................................................75
5.2. Saran.....................................................................................................................76
Lampiran......................................................................................................................77

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 Daftar Gambar

Gambar 3-1 Front Fork Supra X 125 CW..................................................................23

Gambar 3-2 Bottom Case Supra X 125 CW................................................................24
Gambar 3-3 Spring Supra X 125.................................................................................27
Gambar 3-4 Fork Pipe Supra X..................................................................................31
Gambar 3-5 Mesin Cutting..........................................................................................32
Gambar 3-6 Setting Peace Work Cutting....................................................................34
Gambar 3-7 Mesin CNC Upper dan CNC Lower.......................................................37
Gambar 3-8 Proses Upper Lathe.................................................................................37
Gambar 3-9 Proses Lower Lathe.................................................................................37
Gambar 3-10 Mesin CLG Finish.................................................................................40
Gambar 3-11 Setting Peace Work CLG......................................................................42
Gambar 3-12 Skema Proses Plating............................................................................44
Gambar 3-13 Mesin Buffing........................................................................................49
Gambar 3-14 Main Pipe Supra Fit..............................................................................50
Gambar 3-15 Join Metal..............................................................................................51
Gambar 3-16 Damper Cap..........................................................................................51
Gambar 3-17 Rol Threading........................................................................................54
Gambar 3-18 Sub Assy Front Fork..............................................................................56
Gambar 3-19 Rolling Fork Pipe..................................................................................57
Gambar 3-20 Center Fastener.....................................................................................57
Gambar 3-21 Roller Riverting.....................................................................................60
Gambar 3-22 Pemasangan Seal DC.............................................................................61
Gambar 4-1 Design Roller Lama.................................................................................64
Gambar 4-2 Design Roller Baru..................................................................................64
Gambar 4-3 Shaft Drive Buffing MC...........................................................................65
Gambar 4-4 Front Roller.............................................................................................65
Gambar 4-5 Pressure Roller........................................................................................66
Gambar 4-6 Base Plate................................................................................................66
Gambar 4-7 Pusher 1...................................................................................................67
Gambar 4-8 Pusher 2...................................................................................................67
Gambar 4-9 Tool Holder.............................................................................................68
Gambar 4-10 Rel Okuma.............................................................................................69
Gambar 4-11 Gentri Lama..........................................................................................69

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Gambar 4-12 Gentri Baru...........................................................................................69
Gambar 4-13 Gentri.....................................................................................................69
Gambar 4-14 Layout Lama.........................................................................................70
Gambar 4-15 Layout Baru..........................................................................................70
Gambar 4-16 Belt Roller..............................................................................................71
Gambar 4-17 Mesin Stamping.....................................................................................72
Gambar 4-18 Pulley.....................................................................................................73
Gambar 4-19 Tool Post................................................................................................74

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 Daftar Tabel

Tabel 2-1 Luas Tanah dan Bangunan............................................................................4

Tabel 2-2 Sejarah Perusahaan........................................................................................6
Tabel 2-3 Waktu Kerja Office.....................................................................................10
Tabel 2-4 Waktu Kerja Operator.................................................................................10

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