Neraca Massa 1
Neraca Massa 1
Propanon (CH3OCH3)
Kemurnian = 99%
Air (H2O) = 1%
Reaksi =
3A + B " C + D + 2E
I. REAKTOR
Kondisi Operasi
P = 2 atm
T = 70 ◦C
Tabel 10.
diasumsikan H2O, CH3OCH3, dan CHCl3 yang terbawa fase bera kebutuhan
1% massa
densitas
masuk urutan kelarutan h2o
Komponen (kg/jam) 50oC densitas terhadap air melarutkan
(kg/m3) (kg/j)
NaOCl 74.5000 1210.0000 3 1.50344 49.5530
CH3OCH3 19.3333 756.0273 1 1.00443 19.2481
H2O 1206.0606 1004.4359 2 1.00000
CHCl3 3943.5000 1430.7392 4 0.00926 425910.721
NaOH 2640.0000 1901.6488 6 1.50035 1759.5854
CH3COONa 2706.0000 1450.0000 5 0.96572 2802.0491
430541.16
Propanon (CH3OCH3)
Kemurnian = 99%
Air (H2O) = 1%
Reaksi =
3A + B " C + D + 2E
I. REAKTOR
Kondisi Operasi
P = 2 atm
T = 70 ◦C
Propanon (CH3OCH3)
Kemurnian = 99%
Air (H2O) = 1%
Reaksi =
3A + B " C + D + 2E
I. REAKTOR
Kondisi Operasi
P = 2 atm
T = 70 ◦C
I. REAKTOR
Kondisi Operasi
P = 2 atm
T = 70 ◦C
II. DECANTER
Kondisi Operasi
P = 2 atm
T = 70 ◦C
Tabel 5. Umpan masuk decanter
Komposisi Umpan Masuk
Masuk
Komponen BM
Komponen BM
Mol(kmol/jam) Massa(kg/jam) Fraksi Mol
NaOCl 1.3709 102.1339 0.0041 74.50
CH3OCH3 0.4570 26.5046 0.0014 58.00
H2O 91.8566 1653.4191 0.2764 18.00
CHCl3 45.2405 5406.2442 0.1361 119.50
NaOH 90.4811 3619.2430 0.2723 40.00
CH3COONa 45.2405 3709.7240 0.1361 82.00
Total 274.6467 14517.2687 0.8264
Tabel 6. Rapat massa masing-masing komponen pada suhu 70◦C
Komponen A B n Tc gr/ml kg/m3
NaOCl 1.2100 1210.0000
CH3OCH3 0.2773 0.2576 0.299 508.2 0.7310 730.9792
H2O 0.3471 0.274 0.2857 647.13 0.9854 985.3744
CHCl3 0.4981 0.2527 0.2877 536.4 1.3892 1389.2124
NaOH 0.1998 0.0979 0.2538 2820 1.8929 1892.9326
CH3COONa 1.4500 1450.0000
Propanon (CH3OCH3)
Kemurnian = 99%
Air (H2O) = 1%
Reaksi =
3A + B " C + D + 2E
Reaksi =
XA = 99%
LR = NaOCl
I. REAKTOR
Kondisi Operasi
P = 2 atm
T = 70 ◦C
II. DECANTER
Kondisi Operasi
P = 2 atm
T = 70 ◦C
Propanon (CH3OCH3)
Kemurnian = 99%
Air (H2O) = 1%
Reaksi =
3A + B " C + D + 2E
I. REAKTOR 1
Kondisi Operasi
P = 2 atm
T = 70 ◦C
II. DECANTER
Kondisi Operasi
P = 2 atm
T = 70 ◦C
Isobutana (i-C4H10)
Kemurnian = 95%
Pengotor = Propana (C3H8) = 2.00%
n-Butane (C4H10) = 3.00%
Butena (C4H8)
Kemurnian = 99%
Pengotor = n-Butane (C4H10) = 1.00%
FD = FD0 + FA0 x X2
= 0 + 1.782 x 0.141
= 0.25 kmol/jam
= 42.86 kg/jam
Massa Catalyst = Massa C8H18 = Catalyst Productivity
Massa Catalyst
= 134.125 kg/jam = 6
x
= 22.35413 kg/jam
= 0.228103 kmol/jam
Massa Air = 2.0% x Massa Catalyst
98%
= 2.0% x 22.35413 kg/jam
98%
= 0.456207 kg/jam
= 0.025345 kmol/jam
1. Reaktor
Kondisi Operasi
P = 30 Psia = 2.04 atm
T = 50 ◦F = 10 ◦C
2. Decanter
Kondisi Operasi
P = 2 atm
T = 20 ◦C
1. Reaktor
Umpan Masuk C4H8 = C4H8 masuk reaktor x Faktor pengali
= 100.000 Kg/jam x 45.603
= 4560.2841 Kg/jam
= 81.2740 Kmol/jam
Kemurnian C4H8 = 99%
Impuritis = n-C4H10 = 1%
Massa n-C4H10 = 46.0635 kg/jam
Mol n-C4H10 = 0.7926 kmol/jam
FD = FD0 + FA0 x X2
= 0 + 81.274 x 0.141
= 11.474 kmol/jam
= 1954 kg/jam
Massa Catalyst = Massa C8H18 = Catalyst Productivity
Massa Catalyst
= 6116.471 kg/jam = 6
x
= 1019.412 kg/jam
= 10.40216 kmol/jam
Massa Air = 2.0% x Massa Catalyst
98%
= 2.0% x 1019.41180 kg/jam
98%
= 20.80432 kg/jam
= 1.155796 kmol/jam
NERACA MASSA SESUAI KAPASITAS
1. Reaktor
Kondisi Operasi
P = 30 Psia = 2.04 atm
T = 50 ◦F = 10 ◦C
2. Dekanter
Kondisi Operasi
P = 2 atm
T = 20 ◦C
Massa C3H8 yang larut dalam air = 0.00290519 kg/jam
Massa n-C4H10 yang larut dalam air = 0.00219187 kg/jam
Umpan Masuk
Tabel 31. Masuk umpan 1 (i-C4H10)
Komponen % kg/jam
i-C4H10 95% 33065.514
C3H8 2% 696.116
n-C4H10 3% 1044.174
Total 34805.804
Tabel 32.Masuk umpan 2 (n-C4H8)
Komponen % kg/jam
n-C4H8 99% 4560.284
n-C4H10 1% 46.063
Total 4606.348
FD = FD0 + FA0 x X2
= 0 + 1.782 x 0.098
= 0.18 kmol/jam
= 29.87 kg/jam
Massa Catalyst = Massa C8H18 = Catalyst Productivity
Massa Catalyst
= 93.468 kg/jam = 6
x
= 15.57803 kg/jam
= 0.15896 kmol/jam
Massa Air = 2.0% x Massa Catalyst
98%
= 2.0% x 15.57803 kg/jam
98%
= 0.317919 kg/jam
= 0.017662 kmol/jam
KomponenKg/jam
C3H8 ### Kmol.jam %massa
i-C4H10 ### 12.3724 2.34%
C4H8 ### 503.8910 95.13%
n-C4H10 ### 4.7789 0.90%
H2O ### 8.6310 1.63%
i-C8H18 ### 0.0000 0.00%
C12H26 ### 0.0000 0.00%
H2SO4 ### 0.0000 0.00%
TOTAL ### 0.0000 0.00%
529.6733 100.00%
Umpan Recycle
KomponenKg/jam
C3H8 ### Kmol/jam %massa BM
i-C4H10 ### 3.412523353 #REF! 44.10
C4H8 ### 65.02700214 #REF! 58.12
n-C4H10 ### 76.49508782 #REF! 56.11
H2O ### 10.12743194 #REF! 58.12
i-C8H18 ### 1.155795693 #REF! 18.00
C12H26 ### 0 #REF! 114.23
H2SO4 ### 0 #REF! 170.34
TOTAL ### 10.40216123 #REF! 98.00
166.6200022 #REF!
Umpan fresh feed
KomponenKg/jam
C3H8 ###
i-C4H10 ### Kmol/jam %massa
C4H8 ### 3% 7148.38329402802
n-C4H10 ### 77% 225.738419811
H2O ### 11%
i-C8H18 ### 91.27%
C12H26 ###
H2SO4 ### ###
TOTAL ### Kmol/jam %massa
#DIV/0!
#DIV/0!
Umpan fresh feed i-C4H1 #DIV/0!
KomponenKg/jam
C3H8 ###
i-C4H10 ###
n-C4H10 ###
TOTAL ###
0.957015
c4 7 0.0011
nc4### 0.0249
c4### c8### 0.9739
nc4### c12 0 0.0001
c8### ### 100.00%
c12###
### nc4######
c8######
c12######
327.5694
setelah
C3H8 -563.7
i-C4H10 2509.8
C4H8 -3557.0
n-C4H10 -382.6
H2O 1.2
i-C8H18 0.0
C12H26 0.0
H2SO4 10.4
-1982.0
Keluar (kg/jam)
Komponen Masuk (kg/jam)
Fasa ringan Fasa Berat
C3H8 696.1161 696.1132 0.0029
i-C4H10 29286.5979 29286.5979 0.0000
C4H8 268.2520 268.2520 0.0000
n-C4H10 1090.2376 1090.2354 0.0022
H2O 20.8043 0.0000 20.8043
i-C8H18 6116.4708 6116.4708 0.0000
C12H26 1954.4771 1954.4771 0.0000
H2SO4 1019.4118 0.0000 1019.4118
Total 40452.3676 40452.3676
ic4### #REF!
c4### #REF!
Keluar (kg/jam)
Komponen Masuk (kg/jam)
Hasil Atas Hasil Bawah
C3H8 696.1132 150.4894 545.6238
i-C4H10 29286.5979 0.0005 29286.5974
C4H8 268.2520 0.0023 268.2497
n-C4H10 1090.2354 364.8227 725.4127
H2O 0.0000 0.0000 0.0000
i-C8H18 6116.4708 0.0000 6116.4708
C12H26 1954.4771 0.0000 1954.4771
H2SO4 0.0000 0.0000 0.0000
515.3148 38896.8316
Total 39412.1464
39412.1464
Keluar (kg/jam)
Komponen Masuk (kg/jam)
Hasil Atas Hasil Bawah
C3H8 545.6238 545.6238 0.0000
i-C4H10 29286.5974 29286.1444 0.4531
C4H8 268.2497 268.1447 0.1050
n-C4H10 725.4127 501.6312 223.7814
H2O 0.0000 0.0000 0.0000
i-C8H18 6116.4708 0.0000 6116.4708
C12H26 1954.4771 0.0000 1954.4771
H2SO4 0.0000 0.0000 0.0000
30601.5441 8295.2874
Total 38896.8316
38896.8316
Keluar (kg/jam)
Komponen Masuk (kg/jam)
Hasil Atas Hasil Bawah
C3H8 0.0000 0.0000 0.0000
i-C4H10 0.4531 0.4531 0.0000
C4H8 0.1050 0.1050 0.0000
n-C4H10 223.7814 196.0922 27.6892
H2O 0.0000 0.0000 0.0000
i-C8H18 6116.4708 6116.2530 0.2178
C12H26 1954.4771 0.2280 1954.2491
H2SO4 0.0000 0.0000 0.0000
6313.1313 1982.1561
Total 8295.2874
8295.2874
0.969
14938.0942
+
NERACA MASSA PABRIK ETIL AKRILAT DARI ASAM AKRILAT DAN ETANOL
REAKTOR
C3 H 4 O 2 + C 2 H 6 O C 5H8O2 + H 2O
NEUTRALIZER
DIGUNAKAN NAOH 48%
Reaksi Netralisasi :
1) C3 H 4 O 2 NaOH C2H3COONa
M 10.0000 10.0000 0.0000
R 10.0000 10.0000 10.0000
S 0.0000 0.0000 10.0000
2. Hasil Netralisasi
Komponen BM Kmol/Jam Kg/Jam % massa
C3H4O2 72.06 0.0000 0.0000 0.0000
C2H6O 46.07 60.0000 2764.2000 0.1515
H2O 18.015 216.5303 3900.7936 0.2138
H2SO4 98.0734 0.0000 0.0000 0.0000
C5H8O2 100.12 90.0000 9010.8000 0.4939
NaOH 39.9971 0.0000 0.0000 0.0000
C2H3COONa 94.04 10.0000 940.4000 0.0515
Na2SO4 142.04 11.4729 1629.6157 0.0893
Total 388.0032 18245.8093 1.0000
DEKANTER
Menghitung Kebutuhan air yang ikut larut di dalam etanol 2766.96696696697 L/jam
Menghitung kebutuhan H2O Untuk melarutkan Na2So4 1741.16886500942 L/jam
Menghitung H2O untuk melarutkan C2H3COONa 938.5192 L/jam
5446.65503197639 L/jam
Menghitung QL dan QH
QL (L/Jam) QH (L/jam)
Komponen Q (massa keluar larut/rho) Komponen
C2H6O 3502.0905 H2O
H2O 179.3693 C5H8O2
C5H8O2 10059.2655 C2H3COONa
Total 3681.4598 Na2SO4
Total
ɵ= 0.7171
Dikarenakan ϴ < 3, maka fase ringan terdispersi
Maka :
Asumsi komponen di fase ringan terdispersi sebanyak 1%
Maka Fase berat total setelah ditambah 1% komponen Fase ringan menjadi :
Komponen BM Output (kg/jam) Output (kgmol/jam) Fraksi massa X
C2H6O 46.07 27.6420 0.6000 0.0043
H2O 18.015 3723.5731 206.6929 0.5739
C5H8O2 100.12 167.4985 1.6730 0.0258
C2H3COONa 94.04 940.4000 10.0000 0.1449
Na2SO4 142.04 1629.6157 11.4729 0.2511
Total 6488.7293 230.4388 1.0000
Maka Fase ringan setelah dikurangi 1% yang ikut bersama Fase berat menjadi :
Komponen BM Output (kg/jam) Output (kgmol/jam) Fraksi massa X
C2H6O 46.07 2736.5580 59.4000 0.2328
H2O 18.015 177.2205 9.8374 0.0151
C5H8O2 100.12 8843.3015 88.3270 0.7522
Total 11757.0800 157.5644 1.0000
4. Komponen Hasil Dekantasi
Masuk Keluar (kg/jam)
Komponen BM
kg/jam kmol/jam Hasil atas
C2H6O 46.07 2764.2000 60.0000 2736.5580
H2O 18.015 3900.7936 216.5303 177.2205
C5H8O2 100.12 9010.8000 90.0000 8843.3015
C2H3COONa 94.04 940.4000 10.0000 0.0000
Na2SO4 142.04 1629.6157 11.4729 0.0000
Total 18245.8093 388.0032 11757.07997668
MENARA DISTILASI I
Masuk
Komponen BM Titik Didih
Kmol/Jam Kg/Jam
C2H5OH 46.07 78.32 59.4000 2736.5580
H2O 18.015 100 9.8374 177.2205
C5H8O2 100.12 99.4 88.3270 8843.3015
Total 157.5644 11757.0800
MENARA DISTILASI II
Masuk
Komponen BM Titik Didih
Kmol/Jam Kg/Jam
C2H5OH 46.07 78.32 59.4000 2736.5580
H2O 18.015 100 4.9285 88.7875
C5H8O2 100.12 99.4 0.8833 88.4330
Total 65.2118 2913.7785
MIXER
H2O
0
90
90
H2O
0.0000
10.0000
10.0000
2 H2O
0.0000
22.9459
22.9459
= 1737.6865
0.0460 kg/jam
n atanol larut dalam produk dan air
akan membentuk larutan azeotrof yang sngat sulit sekali dipsahkan
2761.433033 kg/jam
direcycle
suk Hasil Atas Hasil Bawah
% Massa Kmol/Jam Kg/Jam % Massa Kmol/Jam Kg/Jam % Massa
0.9392 57.6180 2654.4613 0.9700 1.7820 82.0967 0.4632
0.0305 0.0000 0.0000 0.0000 4.9285 88.7875 0.5010
0.0303 0.8200 82.0967 0.0300 0.0633 6.3363 0.0358
1.0000 58.4380 2736.5580 1.0000 6.7738 177.2205 1.0000
Propanon (CH3COCH3)
Kemurnian = 99%
Air (H2O) = 1%
Reaksi =
3A + B " C + D + 2E
I. REAKTOR
Kondisi Operasi
P = 2 atm
T = 70 ◦C
Tabel 6. Viskositas dan densitas massa masing-masing komponen pada suhu 50◦C
Komponen µ (cP) ρ (kg/L)
NaOCl 0.5530 1.2100
CH3COCH3 0.2500 0.7559
H2O 0.5530 1.0044
CHCl3 0.4255 1.4305
NaOH 0.5530 1.4500
CH3COONa 0.5530 1.9006
Data Kelarutan
diasumsikan NaOCI, nat asetate dan NaOH terlarutkan sebagian dalam air sehingga viskositas (cP) mendekati cP H2O
Komponen T (oC) T (K) A
NaOCl 50 323
CH3COCH3 50 323 -7.2126
H2O 50 323 -10.2158
CHCl3 50 323 -4.7831
CH3COONa 50 323
NaOH 50 323
Diasumsikan H2O, C3H6O, dan CHCl3 yang terbawa fase berat sebesar 1
BM s kmol/m3 ksp
1 74.5
3 58
18
5 119.5
4 82
2 40
HAL 140
Tmax Cp @25C Cp @Tmin Cp @Tmax
1500
457 127.53
178 22.195 93.325
1500
615 75.55 20.588 29.006
273
1500
483 112.49
1500
2700
500 57.213 55.966 63.618
Hvap @Tb
29.79
39.5
29.79
200.67
NERACA MASSA
Propanon (CH3OCH3)
Kemurnian = 99%
Air (H2O) = 1%
REAKTOR
3 NaOCl + CH3COCH3 CHCl3 + CH3COONa + 2 NaOH
DEKANTER
19.3721 L/jam
light +heavy water 19.3333 kg/jam 0.5322
Menghitung H2O yang ikut keatas bersama produk
Sisa air 18.8399 L/jam
Berdasarkan data kelarut C5H8O2 tidak larut dalam air tetapi larut dalam etanol , sedangkan atanol larut dalam produk dan air
tetapi jika dilihan etanol lebih cenderung ikut ke air karena air dan etanol bila dicampurkan akan membentuk larutan azeotrof y
49.3344811601881
Menghitung Kebutuhan air yang ikut larut di dalam etanol 0.07380761523046 L/jam
Menghitung kebutuhan H2O Untuk melarutkan Na2So4 229038.48 L/jam
Menghitung H2O untuk melarutkan C2H3COONa 229087.888288775
Fraksi (X)
Massa keluar (kg/jam) Fase Ringan
Komponen
Fase Ringan Fase Berat #VALUE!
C2H6O 74.5000 0.0000 #VALUE! L/jam
H2O #VALUE! #VALUE! #VALUE! L/jam
C5H8O2 #VALUE! #VALUE! #VALUE! L/jam
C2H3COONa 0.0000 3943.5000 #VALUE! L/jam
Na2SO4 0.0000 2706.0000 #VALUE!
Total #VALUE! #VALUE!
Fase Berat
Menghitung Densitas Campuran Fase Berat #VALUE!
Fase Ringan rho.X H2O #VALUE!
C2H6O #VALUE! C5H8O2 #VALUE!
H2O #VALUE! C2H3COONa #VALUE!
C5H8O2 #VALUE! Na2SO4 #VALUE!
Total #VALUE! Total #VALUE!
QH (L/jam)
Menghitung Viskositas Campuran (Viskos.X) Fase Berat Komponen
Fase Ringan Viskos.X H2O H2O
C2H6O #VALUE! C5H8O2 C5H8O2
H2O #VALUE! C2H3COONa C2H3COONa
C5H8O2 #VALUE! Na2SO4 Na2SO4
Total #VALUE! Total Total
L/jam
umetrik Fase Berat (QH) = #VALUE! L/jam Viskos.X
Kecepatan volumetrik Fase Ringan (QL) = #VALUE! kg/L #VALUE!
Rapat massa Fase Berat (ρH) = #VALUE! kg/L #VALUE!
massa Fase Ringan (ρL) = #VALUE! CP #VALUE!
Viskositas Fase Berat (µH) = #VALUE! CP #VALUE!
Viskositas Fase Ringan (µL) = #VALUE! #VALUE!
"3681,4434 " /"4629,6993 " (("0,1988 " 𝑥 Q (massa keluar tdk larut/rho)
"0,7675 " ))/("0,7750 " 𝑥 "0,2858 " ))^0,3
ɵ= #VALUE!
Dikarenakan ϴ < 3, maka fase ringan terdispersi
Maka :
Asumsi komponen di fase ringan terdispersi sebanyak 1%
Output
Maka Fase berat total setelah ditambah 1% komponen Fase ringan (kgmol/jam)
menjadi :
Komponen BM Output (kg/jam) 0.0162 Fraksi massa X
C2H6O 46.07 0.7450 #VALUE! #VALUE!
H2O 18.015 #VALUE! #VALUE! #VALUE!
C5H8O2 100.12 #VALUE! 41.9343 #VALUE!
C2H3COONa 94.04 3943.5000 19.0510 #VALUE!
Na2SO4 142.04 2706.0000 #VALUE!
Total #VALUE!
Fraksi massa X
Maka Fase ringan setelah dikurangi 1% yang ikut bersama Fase Output (kgmol/jam)
berat menjadi : #VALUE!
Komponen BM Output (kg/jam) 1.6009 #VALUE!
C2H6O 46.07 73.7550 #VALUE! #VALUE!
H2O 18.015 #VALUE! #VALUE! #VALUE!
C5H8O2 100.12 #VALUE! #VALUE! #VALUE!
Total #VALUE! #VALUE!
(impurities)
(impurities)
CH3COONa 2 NaOH
0 0
33 66
33 66
n atanol larut dalam produk dan air
akan membentuk larutan azeotrof yang sngat sulit sekali dipsahkan
=
30.9103
2865.3466658
0.0737
kg/jam
Hasil Bawah
0.7450
#VALUE!
#VALUE!
3943.5000
2706.0000
#VALUE!
% Massa
#VALUE!
#VALUE!
#VALUE!
#VALUE!
% Massa
#VALUE!
#VALUE!
#VALUE!
#VALUE!
kg/jam
0.0000
73.7550
#VALUE!
#VALUE!
#VALUE!
direcycle
Hasil Atas Hasil Bawah
Kmol/Jam Kg/Jam % Massa Kmol/Jam Kg/Jam % Massa
1.5529 71.5424 0.9700 0.0480 2.2126 #VALUE!
0.0000 0.0000 0.0000 #VALUE! #VALUE! #VALUE!
0.0221 2.2126 0.0300 #VALUE! #VALUE! #VALUE!
1.5750 73.7550 1.0000 #VALUE! #VALUE! #VALUE!
Umpan Reaktor
kmol/jam kg/jam fraksi massa
100.0000 7450.0000 #VALUE!
33.3333 1933.3333 #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!