TUGAS KHUSUS
6.1 Evaluasi Proses Pemanasan Pada Juice Heater (alternative 1)
Data berdasarkan laporan periode VI bulan Juli 2014 Pabrik Gula Cintamanis
Kapasitas giling = 4076,8 TCD
=
= 169,8666 ton/jam
= 169.866,6 kg/jam
Nira mentah%tebu = 98,41%
= 167, 1658ton/jam
= 167.165,8 kg/jam
%brik nira mentah = 11,86 %
Panas jenis nira mentah = 0,928 kkal/kg
Berat jenis nira mentah = 1,04351 kg/l ( buletin 11)
Tekanan ube = 0,9 kg/cm
2
gauge
= 0,9 ato
= 1,9 ata
= 1,9 kg/cm
2
abs
Pressure Drop P = 1,742 kg.cm2 abs
Luas pemanas (S) =
ln
BP 1
t (0C) P (kg/cm2 abs) r (kkal/kg)
111 1,5106 531,8
111,11 1,5167 531,716
112 1,5618 531,1
T1 (
0
C) r1 (kkal/kg)
=
y = 111,1191
0
C y = 531, 7166 kkal/kg
BP 2
t (0C) P (kg/cm2 abs) r (kkal/kg)
103 1,1489 536,9
103,04 1,1508 536,93
104 1,1898 536,2
T2 (
0
C) r2 (kkal/kg)
=
Y = 103,0464
0
C y = 536, 9324 kkal/kg
BP 3
t (0C) P (kg/cm2 abs) r (kkal/kg)
93 0,8004 543,3
93,06 0,8024 543,33
94 0,8307 542,7
T3 (
0
C) r3 (kkal/kg)
=
=
y = 93,0627
0
C y = 543,3376 kkal/kg
BP 4
t (0C) P (kg/cm2 abs) r (kkal/kg)
79 0,4637 552
79,40 0,4714 552,27
80 0,4829 551,3
T4 (
0
C) r4 (kkal/kg)
=
=
y = 79,3906
0
C y = 552,2734 kkal/kg
BP 5
t (0C) P (kg/cm2 abs) r (kkal/kg)
54 0,1530 566,7
54,61 0,1578 557,06
55 0,1605 566,1
T5 (
0
C) r5 (kkal/kg)
=
=
y = 54,6133
0
C y = 557,0679 kkal/kg
Pemanas Pendahuluan 1
Suhu nira masuk = 40
o
C
Suhu nira keluar = 75
o
C
Suhu pemanas = 111.11 oC ( r = 531.71 kkal/kg oC )
Kebutuhan UNI I (Bleeding) :
= (m Nira Mentah (kg/jam) x Cp (kkal/kg)
0
C)) / (r
1
)
= (98,41% x 169.866,6) x 0,928 x (75 40) / (531,71 kkal/kg)
= 10.211,4 kg/jam
= 10,2114 ton/jam
Tabel spesifikasi Teknis PP I
NO LP
(M
2
)
DIA.PIPA
(M)
PANJANG PIPA
M
JUMLAH
PASS
JUMLAH
PIPA
KETERANGAN
1 240 0,033 5 12 684 Uap Pemanas
menggunakan
uap nira 1
2 240 0,033 5 12 684
3 240 0,033 5 12 684
Debit nira mentah (Q)
Q =
=
= 160,1956m3/jam
= 0,0444 m
3
/s
Luas penampang melintang tiap laluan (A)
A =
D
2
x
( n : jumlah pipa tiap laluan )
A=
(0.033m)
2
x
=0.04872 m
2
Kecepatan nira (v)
V=
V =
= 0.9132 m/s
Koefisien transfer panas (k)
k= 1.009T x (4.9987 +v)
K = 1.009 x 111,11 x (4.9987 + 0.9132 ) =662,78kcal/m2 jam oC
Panas jenis nira (cp)
C = 1 0,006(Brix) (pers.30,1 hugot hal 449)
C = 1-0.006 x 11.86 =0.9288 kkal/kg oC
Kebutuhan pemanas (S) juice heater l (PP1) untuk periode VI 2014
(S) =
ln
ln
= 158,6109 m2
Pemanas Pendahuluan II
Suhu nira masuk = 75 oC
Suhu nira keluar = 105 oC
Suhu pemanas = 103.04
o
C ( r = 536.93 kkal/kg )
Kebutuhan UNI II (Bleeding) :
= (m Nira Mentah (kg/jam) x Cp (kkal/kg)
0
C)) / (r
1
)
= (98,41% x 169.866,6) x 0,928 x (105 75) / (536,93 kkal/kg)
= 8.667,6 kg/jam
= 8,6676 ton/jam
Tabel spesifikasi Teknis PP II
NO LP
(M
2
)
DIA.PIPA
M
PANJANG PIPA
M
JUMLAH
PASS
JUMLAH
PIPA
KETERANGAN
1 240 0,033 5 12 684 Uap Pemanas
menggunakan
uap nira 2
2 240 0,033 5 12 684
3 240 0,033 5 12 684
Debit nira mentah (Q)
Q =
=
= 160,1956m3/jam
= 0,0444 m
3
/s
Luas penampang melintang tiap laluan (A)
A =
D
2
x n ( n : jumlah pipa tiap laluan )
A=
(0.033m)
2
x
=0.04872 m
2
Kecepatan nira (v)
V=
V =
= 0.9132 m/s
Koefisien transfer panas (k)
k= 1.009T x (4.9987 +v)
K = 1.009 x 103,04 x (4.9987 + 0.9132 ) =614,64kcal/m2 jam oC
Panas jenis nira (cp)
C = 1 0,006(Brix) (pers.30,1 hugot hal 449)
C = 1-0.006 x 11.86 =0.9288 kkal/kg oC
Kebutuhan pemanas (S) juice heater l (PP1) untuk periode VI 2014
(S) =
ln
ln
= 671,5051 m2