DAFTAR ISI

HALAMAN COVER ..................................................................................... i

LEMBAR PERSETUJUAN........................................................................... ii
HALAMAN PENGESAHAN......................................................................... iii
KATA PENGANTAR...................................................................................... iv
DAFTAR ISI.................................................................................................... vi
DAFTAR GAMBAR....................................................................................... x
DAFTAR TABEL............................................................................................ xv
DAFTAR RUMUS.......................................................................................... xx
DAFTAR LAMPIRAN................................................................................... xxi
BAB I

PENDAHULUAN
1.1 Latar Belakang.............................................................................I-1
1.2 Rumusan Masalah........................................................................I-2
1.3 Tujuan...........................................................................................I-2
1.4 Manfaat.........................................................................................I-3
1.5 Batasan Masalah...........................................................................I-3
1.6 Sistematika Penulisan...................................................................I-4

BAB II

LANDASAN TEORI
2.1

Pengertian Bill Of Material (BOM).....................................II-1

2.2

Pengertian Standar Operasional Prosedur (SOP)................II-4

2.3

Fungsi dan Tujuan SOP.......................................................II-5

2.4

Tahap-tahap dalam Penyusunan SOP..................................II-5

2.4.1 Analisis Sistem dan Prosedur Kerja..........................II-5
2.4.2 Analisis Tugas...........................................................II-6
2.4.3 Analisis Prosedur Kerja............................................II-7

2.5

Prinsip Dasar Penyusunan SOP...........................................II-8

2.6

Pengertian Kanban..............................................................II-9

2.7

Persiapan Prakanban............................................................II-10

2.8

Aturan Kanban....................................................................II-11

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2.8.1

Jenis-jenis Kanban dalam Sistem JIT.........................................II-12

2.9

2.9.1

Metode Pengukuran Kerja Secara Langsung......................II-13

Pengukuran Waktu Kerja dengan Jam Henti..............................II-13

2.9.1.1..............................................................Langka
h-langkah Sebelum Melakukan
Pengukuran Kerja........................................II-13
2.9.1.2..............................................................Melaku
kan Pengukuran Waktu Kerja.....................................................II-15
2.10

Penyesuaian.........................................................................II-17

2.10.1

Maksud Melakukan Penyesuaian...............................................II-17

2.10.2

WestingHouse Systems Rating..................................................II-18

2.11

Kelonggaran........................................................................II-19

2.11.1

Kelonggaran untuk Kebutuhan Pribadi......................................II-21

2.11.2

Kelonggaran untuk Menghilangkan Rasa

Fatique......................................................................II-21

2.11.3

Kelonggaran untuk Hambatan Tak

Terhindarkan.............................................................II-21
2.12

Pengukuran Waktu Kerja dengan Sampling Kerja..............II-21

2.12.1

2.13

Assembly..............................................................................II-24
2.13.1

2.14
2.14.1

Langkah-langkah Melakukan Samping Kerja.II-23

Assembly Line untuk Mencapai Low-Cost
Production.................................................................II-24

Peta-peta Kerja....................................................................II-25

Definisi Peta Kerja.....................................................................II-25

2.14.1.1............................................................Simbol
-simbol yang digunakan dalam
PetaKerja Keseluruhan................................II-26
2.14.1.2............................................................Peta
Kerja Keseluruhan II-28
2.14.1.3............................................................Peta
Kerja Setempat

II-31

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2.15

Gerakan-gerakan Dasar yang diuraikan oleh Gilbreth........II-29

2.16

Definisi Line Balancing.......................................................II-36

2.16.1

Metode RPW

II-38

2.16.2

Metode LCR

II-39

2.16.3

Metode Region Approach...........................................................II-39

2.18.1
BABIII

2.17

Pengendalian Mutu (Quality Control).................................II-40

2.18

Predetermined Time System.................................................II-44

Pengukuran Waktu Standar.........................................................II-44

METODOLOGI PENELITIAN
3.1 Studi Literatur......................................................................III-2
3.2 Perumusan Masalah.............................................................III-2
3.3 Penetapan Tujuan................................................................III-2
3.4 Batasan Masalah..................................................................III-2
3.5 Pengumpulan Data..............................................................III-3
3.6 Pengolahan Data..................................................................III-3
3.6.1
3.6.2
3.6.3
3.6.4
3.6.5
3.6.6
3.6.7

Bill Of Material (BOM)...........................................III-3

Standard Operational Procedure (SOP)...................III-3
UjiStatistik...............................................................III-3
3.6.3.1 Uji Keseragaman Data...............................III-3
3.6.3.2 Uji Kecukupan Data..................................III-3
Perhitungan Waktu Siklus........................................III-4
Perhitungan Waktu Normal......................................III-4
3.6.5.1 Perhitungan Faktor Penyesuaian...............III-4
3.6.5.2 Perhitungan Faktor Kelonggaran...............III-5
Perhitungan Waktu Baku.........................................III-5
Perhitungan Work Sampling.....................................III-5
3.6.7.1 Uji Kecukupan...........................................III-5
3.6.7.2 Menentukan Jumlah Tenaga Kerja
Berdasarkan Waktu Standar.......................III-5

3.6.8

Peta-Peta Kerja........................................................III-6
3.6.8.1 Peta Proses Operasi...................................III-6
3.6.8.2 Assembly Chart..........................................III-6

3.6.9

3.6.8.3 Peta Aliran Proses......................................III-6

3.6.8.4 Diagram Aliran..........................................III-6
3.6.8.5 Peta Tangan Kiri dan Tangan Kanan.........III-6
Line Balancing.........................................................III-7
3.6.9.1 Metode Ranked Positional Weight

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Technique............................................III-7
Metode Largest Candidate
Rule (LCR).........................................III-7
3.6.9.3 Metode Region Appoach (RA)...........III-7

3.6.9.2

3.6.10

Quality Control...................................................III-8

3.6.10.1 Check Sheet........................................III-8

3.6.10.2 Histogram...........................................III-8
3.6.10.3 Diagram Pareto...................................III-8
3.6.10.4 Diagram Fishbone..............................III-8
3.6.11 Predetermined Time Standard...............................III-9
3.6.11.1 Peta Tangan Kanan-Tangan Kiri.........III-9
3.6.11.2 Methods Tme Measurement
(MTM)................................................III-9
3.7 Analisa...............................................................................III-9
3.8 Kesimpulan dan Saran.......................................................III-9
BAB IV

PENGUMPULAN DAN PENGOLAHAN DATA

4.1 Pengumpulan Data............................................................IV-1
4.1.1

Pengenalan Produk..............................................IV-1

4.1.2

Pengenalan Kelompok........................................IV-6

4.1.3

Struktur Organisasi Shift 3..................................IV-8

4.1.4

Data Hasil Produksi............................................IV-9

4.1.5

Waktu Siklus Stasiun Shift 3...............................IV-18

4.1.6 Tabel Pengamatan Work Sampling......................IV-24

4.1.7 Data Kecacatan...................................................IV-47
4.2 Pengolahan Data................................................................IV-50
4.2.1
Bill of Material (BOM).......................................IV-50
4.2.2
Standard Operational Prosedure (SOP).............IV-52
4.2.3

Perhitungan Waktu Baku.....................................IV-58

4.2.3.1

Uji Statistik.........................................IV-58

4.2.3.2 Waktu Siklus..........................................IV-154

4.2.3.3 Perhitungan Faktor Penyesuaian..................IV-171
4.2.3.4 Perhitungan Waktu Normal..........................IV-176
4.2.3.5 Perhitungan Faktor Kelonggaran.................IV-178
4.2.4 Perhitungan Work Sampling......................................IV-185
4.2.4.1 Produktivitas................................................IV-185
4.2.4.2 Uji Kecukupan.............................................IV-188

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4.2.4.3 Faktor Penyesuaian......................................IV-191

4.2.4.4 Faktor Kelonggaran.....................................IV-194
4.2.5 Peta Kerja IV-212
4.2.5.1 Peta Proses Operasi......................................IV-212
4.2.5.2 Assembly Chart............................................IV-214
4.2.5.3 Peta Aliran Proses........................................IV-216
4.2.5.4 Diagram Alir................................................IV-221
4.2.5.5 Peta Tangan Kiri dan Tangan Kanan............IV-222
4.2.6 Line Balancing............................................................IV-244
4.2.6.1 Parameter yang Berpengaruh........................IV-256
4.2.7 Quality Control..........................................................IV-261
4.2.8 Predetermined Time System.......................................IV-273
4.2.8.1 Peta Tangan Kanan dan Tangan Kiri............IV-273
4.2.8.2 Methods Time Measurement (MTM)...........IV-292
BAB V

ANALISA
5.1 Pengumpulan Data........................................................................V-1
5.2 Pengolahan Data...........................................................................V-1
5.2.1 Bill Of Material (BOM)............................................V-2
5.2.2 Standard Operational Procedure (SOP)....................V-2
5.2.3 Analisa Uji Statistik...................................................V-2
5.2.3.1 Perhitungan Uji Keseragaman Data.............V-2
5.2.3.2 Perhitungan Uji Kecukupan Data................V-3
5.2.4 Work Sampling dan Produktivitas..............................V-3
5.2.5 Waktu Normal............................................................V-5
5.2.5.1 Penyesuaian Pada Stasiun Pemotongan.......V-5
5.2.5.2 Penyesuaian Pada Stasiun Pelipatan............V-7
5.2.5.3 Penyesuaian Pada Stasiun Perakitan............V-7
5.2.5.4 Penyesuaian Pada Stasiun
Quality Control (QC)...................................V-8
5.2.6 Waktu Baku................................................................V-8
5.2.6.1 Kelonggaran Pada Stasiun Pemotongan......V-8
5.2.6.2 Kelonggaran Pada Stasiun Pelipatan...........V-9
5.2.6.3 Kelonggaran PadaStasiun Perakitan............V-10
5.2.7 Peta-peta Kerja...........................................................V-10
5.2.7.1 Peta Proses Operasi......................................V-10
5.2.7.2 Assembly Chart............................................V-11
5.2.7.3 Peta Aliran Proses........................................V-11

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5.2.7.4 Diagram Aliran.............................................V-11

5.2.7.5 Peta Tangan Kanan-Kanan Kiri..................V-12
5.2.8 Line Balancing dan Quality Control..........................V-12
5.2.8.1 Line Balancing.............................................V-12
5.2.8.2 Quality Control............................................V-15
5.2.9 Pengukuran Waktu Kerja Secara Tidak Langsung.....V-17
BAB VI

PENUTUP
6.1 Kesimpulan..........................................................................VI-1
6.2 Saran....................................................................................VI-1

DAFTAR PUSTAKA
LAMPIRAN

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