NERACA MASSA
Perhitungan Neraca Massa
Nama Alat
Fungsi
Mixer
Pencampuran H3PO4(s) dengan Pure Water
Kode Alat
Mixer-101
Output
Komponen
F1
F2
F3
Komposisi Laju Alir Komposisi Laju Alir Komposisi Laju Alir
H3PO4
1
0.0481
0.85
0.0481
Water
1
0.0085
0.15
0.0085
Sub Total
1
0.0481
1
0.0085
1
0.0566
Total
0.0566 kgmol/jam
0.0566 kgmol/jam
Mixer
Pencampuran H3PO4(l) dengan CPO dan Bleaching Earth
Kode Alat
Mixer-102
X=
0.04 F4
F6
X = 3.96%
Fosfatida
0.00003 F4 = X F6...(5)
0.00003 F 4
X=
F6
X = 0.00297%
Tocopherol
0.0008 F4 = X F6...(6)
0.0008 F 4
X=
F6
X = 0.0791%
Caroten
0.00055 F4 = X F6...(7)
0.00055 F 4
X=
F6
X = 0.0544%
Fe
0.0001 F4 = X F6...(8)
0.0001 F 4
X=
F6
X = 0.000989%
Gum
0.00031 F4 = X F6...(9)
0.00031 F 4
X=
F6
X = 0.0306%
Bleching Earth
1 F5 = X F6...(10)
1 F4
X= F
6
X = 1%
H3PO4
0.85 F3 = X F6...(11)
0.85 F 2
X=
F6
X = 0.042%
Kompon
en
Trigliseri
da
FFA
F3
Kompos Laju
isi
Alir
Water
Phospati
da
Tocopher
ol
Caroten
0.15
0.00
85
Fe
Gum
Bleching
Earth
H3PO4
Sub
Total
Total
Input
F4
Kompos Laju
isi
Alir
108.27
0.9563
96
0.04
4.5291
F5
Kompos Laju
isi
Alir
-
0.002
0.2265
0.00003
0.0034
0.0008
0.0005
0.0906
0.0623
0.00001
0.00031
0.0011
0.0351
1.13
23
113.22
77
0.85
1
0.04
81
0.05
66
1.13
23
114.4166 kgmol/jam
Output
F6
Komposis
Laju
i
Alir
108.27
0.9464
96
0.0396
4.5291
0.002
2.96883E05
0.2265
0.0008
0.0005
9.89609E06
0.0003
0.0906
0.0623
0.01
1.1442
0.0034
0.0011
0.0351
0.000420
584
0.0481
1.000029 114.41
688
66
114.4166
kgmol/jam
Nama Alat
Fungsi
Bleaching Tank
Menghilangkan Impurities pada CPO
F6 = F7
F7=114.4165594 kgmol/jam
Input = Output
F6 = F3 + F4 + F5.(1)
F6 = 0.5 + 1000 + 10
= 1010.5 kgmol/jam
Water
0.002 F4 = X F6(2)
0.002 (1000) = X (1010.5)
X = 0.198%
Trigliserida
0.9563 F4 = X F6.(3)
0..9563 F 4
X=
F6
X = 94.64%
FFA
0.04 F4 = X F6...(4)
0.04 F4
X=
F6
X = 3.96%
Phospatida
Kode Alat
R-101
0.00003 F4 = X F6...(5)
0.00003 F 4
X=
F6
X = 0.00297%
Tocopherol
0.0008 F4 = X F6...(6)
0.0008 F 4
X=
F6
X = 0.0791%
Caroten
0.00055 F4 = X F6...(7)
0.00055 F 4
X=
F6
X = 0.0544%
Fe
0.0001 F4 = X F6...(8)
0.0001 F 4
X=
F6
X = 0.000989%
Gum
0.00031 F4 = X F6...(9)
0.00031 F 4
X=
F6
X = 0.0306%
Bleching Earth
1 F5 = X F6...(10)
1 F4
X= F
6
X = 10.105%
H3PO4
0.85 F3 = X F6...(11)
0.85 F 2
X=
F6
X = 0.042%
Komponen
Input
F6
Output
F7
Trigliserida
FFA
Water
Phospatida
Tocopherol
Caroten
Fe
Gum
Bleching Earth
Spent Earth
H3PO4
Sub Total
Total
Nama Alat
Fungsi
Komposisi
Laju Alir
0.9464
108.2796
0.0396
4.5291
0.0019
0.2265
2.96883E-05
0.0034
0.0007
0.0906
0.0005
0.0623
9.89609E-06
0.0011
0.0003
0.0351
0.01
1.1442
0.0004
0.0481
1
114.4166
114.4166 kgmol/jam
Komposisi
Laju Alir
0.9464
108.2796
0.0396
4.5291
0.0019
0.2265
0.0003
0.0351
0.0109
1.2459
0.0004
0.0481
0.999544132
114.4166
114.4166 kgmol/jam
Kode Alat
F-101 & F-102
Reaktor
Memisahkan Fatty Acid dengan Gliserin
Kode Alat
R-101
Diketahui:
F10 = 324.83889 kgmol/jam
F11 = 325.03585 kgmol/jam
F12 = 112.8387616 kgmol/jam
Water
0.2% F9 = X F12...(1)
0.002 F 9
X=
F12
X = 0.9%
FFA
4% F9 = X F12...(2)
4 F9
X= F
12
X = 4.04%
Evaporator
Memisahkan Gliserin dengan Water
Diketahui:
F11: 325.03585 kgmol/jam
Kode Alat
EV-101
10394.6465
98.901
Kolom Destilasi
Memisahkan Myristic Acid dengan Asam Lemak
Diketahui:
F12: 112.8387615 kgmol/jam
Myristic Acid
Kode Alat
D-101
Destilasi
Memisahkan Palmitic Acid dengan Fatyy Acid
Diketahui:
F14 = 110.0190092 kgmol/jam
Palmitic Acid
0.4659 F14 = 0.9998 F15...(1)
0.467 F 14
F15 =
0.9998
F15 = 51.216902697 kgmol/jam
F14 = F15 + F16
Kode Alat
D-102
Nama Alat
Fungsi
Diketahui:
F15 = 51.21602697 kgmol/jam
Asam Palmitat + 2H2 Alkohol lemak + H2O
51.20695859
102.4320539
Kode Alat
R-102
50.69488897
101.3897779
50.69488897
50.69488897
0.521137997
1.02413916
50.69488897
50.69488897
Destilasi
Memisahkan Air dan Fatty Alcohol
Diketahui:
F20: 51.15151515 kgmol/jam
0.32998F18 - 0.001F19 = 50.64 (x999)
0.67002F18 - 0.999F19 = 0.511515152 (x1)
F18 = (50588.84848/ 328.98)
F18 = 153.7748449 kgmol/jam
Kode Alat
D-103