KATA PENGANTAR

Puji syukur penulis panjatkan kepada Tuhan Yang Maha Esa, karena atas
berkat rahmat-Nya penulis dapat menyelesaikan skripsi yang berjudul
“Karakterisasi Keausan Kampas Rem Berbasis Hybrid Komposit Menggunakan
Metode Pin On Disc” .

Dalam Penulisan skripsi ini penulis tidak sedikit mendapat bantuan dari
berbagai pihak, untuk itu penulis mengucapkan terima kasih yang sebesar-besarnya
kepada :

1. Bapak Dr.Ir. I Ketut Gede Sugita,MT. selaku Ketua Jurusan Teknik Mesin
Fakultas Teknik Universitas Udayana.
2. Bapak I Dewa Gede Ary Subagia, ST., MT., Ph.D., selaku Dosen Pembimbing I
dalam penulisan proposal ini.
3. Bapak Dr. I Made Parwata, ST.,MT., selaku Dosen Pembimbing II dalam
penulisan proposal ini.
4. Bapak Prof. Ngakan Putu Gede Suardana, MT., Ph.D., selaku Dosen
Pembimbing Akademik.
5. Semua tim penguji pada ujian skripsi ini.
6. Bapak/Ibu dosen serta staf pegawai Jurusan Teknik Mesin Fakultas Teknik
Universitas Udayana.
7. Semua pihak dan kawan-kawan Jurusan Teknik Mesin yang telah membantu
dalam penyelesaian proposal.

Penulis menyadari bahwa skripsi ini tentu jauh dari kesempurnaan mengingat
keterbatasan pengetahuan dan referensi yang penulis miliki. Oleh karena itu kritik
dan saran yang sifatnya konstruktif sangat penulis harapkan dari berbagai pihak.
Sekali lagi penulis mengucapkan banyak terima kasih dan penulis mohon maaf
apabila ada kekurangan ataupun kesalahan dalam penulisan skripsi ini.
Bukit Jimbaran,22 Februari 2016

Penulis

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 DAFTAR ISI

HALAMAN JUDUL
LEMBAR PERSETUJUAN ................................................................................... i
ABSTRAK ............................................................................................................... iii
ABSTRACT .............................................................................................................iv
KATA PENGANTAR.............................................................................................. v
DAFTAR ISI ............................................................................................................ vi
DAFTAR GAMBAR ............................................................................................... vii
DAFTAR TABEL ................................................................................................... viii

BAB I PENDAHULUAN ........................................................................................ 1

1.1 Latar Belakang ........................................................................................... 1
1.2 Rumusan Masalah ..................................................................................... 2
1.3 Batasan Masalah ........................................................................................ 2
1.4 Tujuan Penelitian ....................................................................................... 3
1.5 Manfaat Penelitian ..................................................................................... 3

BAB II DASAR TEORI ......................................................................................... 4

2.1 Sistem Rem ................................................................................................ 4
2.1.1 Macam – Macam bentuk Rem ...................................................... 5
2.1.2 Cara Kerja Sistem Rem dan Komponennya ................................. 6
2.2 Kampas Rem ............................................................................................. 7
2.3 Komposit ................................................................................................... 8
2.3.1 Jenis Material penguat Komposit .................................................. 8
2.4 Hybrid Komposit ....................................................................................... 9
2.5 Polimer ...................................................................................................... 9
2.5.1 Pembagian Polimer Berdasarkan Strukturnya............................... 9
2.6 Basalt ......................................................................................................... 10
2.7 Serbuk Cangkang Kerang .......................................................................... 12
2.8 Aluminium ................................................................................................. 13
2.9 Resin Epoxy ............................................................................................... 13
2.10 Teknik Pembuatan Komposit .................................................................. 14
2.11 Sintering .................................................................................................. 15
2.12 Analisa ..................................................................................................... 15
2.12.1 Scanning Electronik Microscope (SEM) .................................... 15
2.12.2 Uji Keausan ................................................................................. 16

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BAB III METODOLOGI PENELITIAN ............................................................. 20
3.1 Kerangka Penelitian ................................................................................... 20
3.2 Diagram Alir Penelitian ............................................................................. 20
3.3 Bahan Penelitian ........................................................................................ 21
3.3.1 Pembahasan gambar bahan ............................................................. 22
3.4 Penentuan dan Pemilihan Variasi Hybrid Komposit.................................. 23
3.5 Proses Pembuatan Spesimen Uji ............................................................... 24
3.5.1 Dimensi Spesimen Uji ..................................................................... 28
3.6 Proses Pengujian Spesimen ....................................................................... 29
3.6.1 Wear Test ......................................................................................... 29
3.6.1.1 Proses Penimbangan .................................................................. 31
3.6.2 SEM ................................................................................................. 33

BAB IV ANALISIS DATA DAN PEMBAHASAN .............................................. 35

4.1 Pengamatan Ikatan Antar Partikel dengan SEM ....................................... 35
4.1.1 Pembahasan Gambar Uji SEM......................................................... 36
4.1.2 Pengamatan Ikatan Partikel pada asbestos....................................... 38
4.1.2.1 Pembahasan Gambar pada asbestos..................................... 39
4.2 Hasil Uji Keausan....................................................................................... 40
4.2.1 Grafik dan Diagram Hasil Uji .......................................................... 41
4.2.2 Hasil Penyebaran Panas Wear Test .................................................. 44
4.2.2.1 Pembahasan Penyebaran Panas .................................................. 44

BAB V PENUTUP ................................................................................................... 46

5.1 Kesimpulan ................................................................................................ 46
5.2 Saran .......................................................................................................... 46

DAFTAR PUSTAKA .............................................................................................. 48

LAMPIRAN

DAFTAR GAMBAR

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Gambar 2.1 Prinsip dari Rem ................................................................................... 4
Gambar 2.2 Rem Tromol/Drum ................................................................................ 5
Gambar 2.3 Rem Cakram/Disc ................................................................................. 6
Gambar 2.4 Polimer berdasarkan Susunan Rantai .................................................... 10
Gambar 2.5 Bahan Baku Basalt ................................................................................ 11
Gambar 2.6 Scanning Electronik Microscope (SEM) ............................................. 15
Gambar 2.7 Keausan Metode Adhesive .................................................................... 16
Gambar 2.8 Keausan metode Abrasif ....................................................................... 17
Gambar 2.9 Keausan Metode Oksidasi .................................................................... 17
Gambar 2.10 Keausan Metode Erosi ........................................................................ 18
Gambar 2.11 Gaya Gesek.......................................................................................... 18
Gambar 2.12 Alat Uji Keausan ................................................................................. 19
Gambar 3.1 Diagram Alir Penelitian ........................................................................ 21
Gambar 3.2 Bahan Penelitian ................................................................................... 22
Gambar 3.3 Proses Penimbangan ............................................................................. 25
Gambar 3.4 Proses Pencetakan ................................................................................. 26
Gambar 3.5 Proses Pemotongan ............................................................................... 27
Gambar 3.6 Dimensi Spesimen Uji .......................................................................... 28
Gambar 3.7 Wear Test .............................................................................................. 30
Gambar 3.8 Proses Penimbangan Massa .................................................................. 32
Gambar 3.9 Free Body Diagram ............................................................................... 32
Gambar 3.10 Proses SEM ......................................................................................... 34
Gambar 4.1 Foto SEM untuk Komposit.................................................................... 35
Gambar 4.2 Grafik Kandungan Unsur Kimia Kerang............................................... 36
Gambar 4.3 Grafik Kandungan Unsur Kimia Al....................................................... 37
Gambar 4.4 Foto SEM untuk Asbes.......................................................................... 38
Gambar 4.5 Grafik Kandungan Unsur Kimia asbes.................................................. 39
Gambar 4.6 Diagram Karateristik Keausan............................................................... 41
Gambar 4.7 Diagram Perbandingan Nilai Keausan................................................... 42
Gambar 4.8 Diagram Perbandingan Koefisien.......................................................... 43
Gambar 4.9 Penyebaran Panas................................................................................... 44

DAFTAR TABEL

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Table 2.1 Sifat – sifat Fisik Serbuk Basalt ................................................................ 12
Table 2.2 Komposisi Kimia Serbuk Kulit Kerang..................................................... 13
Table 3.1 Hybrid Variasi Komposit .......................................................................... 23
Table 3.2 Pengkodean Spesimen .............................................................................. 23
Table 3.3 Flow Proses Chart ..................................................................................... 24
Table 4.1 Hasil EDS pada Kerang............................................................................. 36
Table 4.2 Hasil EDS pada Al..................................................................................... 37
Table 4.3 Hasil EDS pada Asbes Hasil EDS pada Kerang ....................................... 39
Table 4.4 Hasil Uji Karakteristik Spesimen.............................................................. 40
Table 4.5 Hasil Rata-Rata Pengujian......................................................................... 41

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