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ASSALAMUALAIKUM,

SELAMAT PAGI, SALAM


SEJAHTERA BUAT KITA
SEMUA
Beton Siap Pakai
(Ready-Mixed Concrete)
SNI 03-4433-1997/ ASTM C.94

Oleh:
A. SUBAGDJA, MT
Maksud, Tujuan, Ruang Lingkup dan
Pengertian
• Maksud: Spesifikasi Beton Siap Pakai dimaksudkan sebagai
acuan dan pegangan dalam produksi dan penyerahan beton siap
pakai dalam bentuk beton segar dari produsen kepada
konsumen.
• Tujuan: Spesifikasi ini ialah untuk memberikan persyaratan
kualitas beton siap pakai yang diproduksi.
• Ruang Lingkup: Spesifikasi ini memuat persyaratan dan
ketentuan teknis beton siap pakai dalam bentuk beton segar.
• Pengertian: Beton siap pakai adalah beton yang dicampur dalam
suatu mesin pengaduk staioner atau dalam truk pengaduk, dan
diserahkan kepada konsumen beton dalam keadaan segar
Persyaratan Bahan
• Semen: untuk campuran beton dapat memakai jenis-jenis semen
Portland yang memenuhi SII 0013 tentang Mutu dan Cara Uji
Semen Portland, bila digunakan Semen Portland Pozolan harus
memenuhi SNI 0129-1987-A tentang Kualitas dan Cara Uji Semen
Portland Pozolan.
• Agregat: harus memenuhi SII 0052-80 tentang Agregat Beton,
Mutu dan Cara Uji dan SNI 03-6861.1-2002 tentang Spesifikasi
Bahan Bangunan Bagian A.
• Air: harus memenuhi SNI 03-6861-.1-2002 tentang Spesifikasi
Bahan Bangunan Bagian A.
• Bahan Tambah: Jenis bahan tambahan dan penggunaannya
harus memenuhi SNI 03-2495-1991 tentang Spesifikasi Bahan
Tambahan untuk Beton, SNI 03-2460-1991 tentang Spesifikasi
Abu Terbang sebagai Bahan Tambahan untuk Campuran Beton,
dan SNI 03-2496-1991 tentang Spesifikasi Bahan Tambahan
Gelembung Udara untuk Beton.
Informasi Yang perlu Diberikan Konsumen
Kepada Produsen
Dalam pemesanan beton siap pakai, konsumen minimal harus
memberikan informasi. Jenis dan kualitas beton yang dipesan serta
persyaratannya diperinci dalam suatu formulir yang memuat
penjelasan sebagai berikut :
1) Campuran beton khusus untuk campuran beton yang ditentukan;
2) Jenis semen;
3) Jenis agregat normal, ringan atau berat;
4) Maksimum besar butir agregat;
5) Untuk campuran yang direncanakan, kualitas beton ditentukan
dengan kuat tekan beton yang disyaratkan;
6) Untuk campuran yang ditentukan, harus diberikan susunan
perbandingan campuran dari bahan-bahan beton dalam satuan
kilogram;
7) Kadar semen minimum, dinyatakan dalam kilogram per meter
kubik beton segar yang dipadatkan.
Peralatan Produksi
Peralatan untuk produksi beton siap pakai harus memenuhi
ketentuan sebagai berikut :
1) Peralatan untuk menakar harus mempunyai ketelitian ± 3 %
terhadap berat semen, air atau seluruh agregat yang sedang
ditakar dan ketelitian ± 5 % untuk bahan tambahan yang
sedang ditakar;
2) Semua alat penakar harus dirawat baik agar selalu bersih dan
siap pakai;
3) Semua alat penakar harus ditepatkan titik nolnya setiap ahri
dan harus dikalibrasi setiap enam bulan;
4) Mesin pengaduk harus memenuhi persyaratan standar yang
berlaku atau standar lain yang disepakati bersama.
Batching, Mixing, Transporting,
and Handling Concrete
Ordering Ready Mixed Concrete
ASTM C 94

Specify:
n Coarse aggregate size

n Slump

n Air content

n Basis for proportioning,

select Options A ,B, or C.


Batching, Mixing,
Transporting, and
Handling Concrete
Ordering Ready Mixed Concrete
ASTM C 94

Option A—performance based:

Purchaser specifies:
n Compressive strength

Concrete producer selects mix


proportions.
Batching, Mixing,
Transporting, and
Handling Concrete
Ordering Ready Mixed Concrete
ASTM C 94

Option B—prescription based:

Purchaser specifies mixture


proportions including:
n Cement content

n Water content

n Admixture type and content


Batching, Mixing,
Transporting, and
Handling Concrete
Ordering Ready Mixed Concrete
ASTM C 94

Option C—mixed option:

Purchaser specifies:
n Compressive strength

n Cement content

n Admixture type and content

Concrete producer selects mix


Batching, Mixing, proportions.
Transporting, and
Handling Concrete
Batching

Batching, Mixing,
Transporting, and
Handling Concrete
Stationary Mixing
n Stationary Mixers
u Onsite or Central Mix R/M plant
u Used for complete or shrink
mixing
n Mixer Types ― up to 9m3
u Tilting or non-tilting drum

u Open top revolving blade or

paddle
n Typical complete mixing times
u Minimum of 1 min. for up to 1

yd3 or less mixer capacity plus


Batching, Mixing, 15 sec. for each additional yd3 or
Transporting, and fraction thereof
Handling Concrete
Ready Mixed Concrete

n Shrink-mixed concrete
u mixed partially in a
stationary mixer and
completed in a truck mixer
n Truck-mixed concrete
u mixed completely in a
truck mixer

Batching, Mixing,
Transporting, and
Handling Concrete
Ready Mixed Concrete

n Central-mixed concrete
u mixed completely in a
stationary mixer
u delivered in
H a truck agitator
H a truck mixer operating

at agitating speed
H a nonagitating truck

Batching, Mixing,
Transporting, and
Handling Concrete
Ready
Mix Plant

Batching, Mixing,
Transporting, and
Handling Concrete
Truck Mixed Concrete
ASTM C 94

n 70 to 100 revolutions required for mixing,


mixing speed = 6 to 18 rpm

n After mixing, drum revolves at agitating speed, 2 to 6


rpm

n Discharge before exceeding 300 drum revolutions

n Discharge before 1½ hours

Batching, Mixing,
Transporting, and
Handling Concrete
Mobile Batcher Mixer
n Used for: Intermittent production of
concrete at jobsite, or small quantities.

n Advantages: Combined materials


transporter and batching and mixing
system. One-man operation.

n Watch for: Good preventive


maintenance program. Materials must
be identical to those in original mix
design.

Batching, Mixing,
Transporting, and
Handling Concrete
Nonagitating Truck
n Used for: Transport concrete on short
hauls over smooth roadways.

n Advantages: Cost of nonagitating


equipment is lower than that of truck
agitators or mixers.

n Watch for: Slump should be limited.


Possibility of segregation. Height upon
discharge is needed.

Batching, Mixing,
Transporting, and
Handling Concrete
Agitator Trucks
n Used for: Transporting concrete for all uses. Haul
distances must allow discharge of concrete within 1½
hours.

n Advantages: Operate usually from central mixing


plants.

n Watch for: Timing of deliveries should suit job


organization. Concrete crew and equipment must be
ready onsite to handle concrete.

Batching, Mixing,
Transporting, and
Handling Concrete
Remixing Concrete (1)
ASTM C 94 (AASHTO M 157)
Water may be added at jobsite
provided:
n Spec. w/c-ratio is not exceeded

n Measured slump less than specified

n Allowable mixing and agitating time

(or drum revolutions) are not


exceeded
n Concrete is remixed

Batching, Mixing,
u min. 30 rev. at mixing speed
Transporting, and u until uniformity is within limits
Handling Concrete
Transporting and
Handling
Wheelbarrows and Buggies
n Used for: Short flat hauls on
all types of onsite concrete
construction.

n Advantages: Versatile—ideal
inside and on jobsites with
changing placing conditions.

n Watch for: Slow and labor


intensive.
Batching, Mixing,
Transporting, and
Handling Concrete
Transporting and Handling
Belt conveyor
n Used for: Conveying concrete
horizontally or higher/lower
level.
n Advantages: Adjustable
reach, traveling diverter,
variable speed.
n Watch for: End-discharge
arrangements needed to
prevent segregation and
Batching, Mixing, mortar on return belt. Belt
Transporting, and cover needed in hot and windy
Handling Concrete weather.
Transporting and Handling
Truck mounted conveyors
n Used for: Conveying concrete
horizontally or higher/lower
level.
n Advantages: Conveyer arrives
with concrete. Adjustable reach
and variable speed.
n Watch for: End-discharge
arrangements needed to
prevent segregation and
mortar on return belt. Belt
Batching, Mixing,
cover needed in hot and windy
Transporting, and
Handling Concrete
weather.
Transporting and
Handling
Buckets
n Used with: Cranes,
cableways, and helicopters.
n Advantages: Enables full
versatility of cranes,
cableways, and helicopters to
be exploited. Clean discharge.
n Watch for: Select bucket
capacity to conform to size of
Batching, Mixing, the concrete batch and
Transporting, and capacity of placing equipment.
Handling Concrete
Transporting and Handling

Batching, Mixing,
Transporting, and
Handling Concrete
Rear Discharge Front Discharge
Transporting and Handling
Cranes and Buckets
n Used for: Work above ground
level.
n Advantages: Can handle
concrete, reinforcing steel,
formwork, and sundry items.
n Watch for: Has only one hook.
Careful scheduling between
trades and operations is
needed to keep crane busy
Batching, Mixing,
Transporting, and
Handling Concrete
Transporting and Handling
Pumps
n Used for: Conveying concrete from central
discharge point to formwork.

n Advantages: Pipelines take up little space and


can be readily extended. Delivers concrete in
continuous stream. Pump can move.

n Watch for: Constant supply of freshly-mixed


concrete is needed without any tendency to
segregate.

Batching, Mixing,
Transporting, and
Handling Concrete
Transporting and Handling
Flexible Hose at End of Pump’s Rigid Pipeline

Batching, Mixing,
Transporting, and
Handling Concrete
Transporting and Handling

Screw Spreaders
n Used for: Spreading concrete over large
flat areas.
n Advantages: Concrete can be quickly
spread over a wide area to a uniform
depth.
n Watch for: They are normally used as
part of a paving train. They should be
used for spreading before vibration is
applied.

Batching, Mixing,
Transporting, and
Handling Concrete
Transporting and Handling

Batching, Mixing,
Transporting, and
Handling Concrete Work Above Ground Level
Videos 1/3

Batching Stationary Mixers

Batching, Mixing,
Transporting, and
Handling Concrete
Videos 2/3

Truck Mixer Types Nonagitating Mixers

Batching, Mixing,
Transporting, and
Handling Concrete
Videos 3/3

Agitators

Batching, Mixing,
Transporting, and
Handling Concrete
Interpreting the specification
FOR MUSLIM :
ALWAYS START ANY ACTIVITIES WITH SAYING “BISMILLAH”

FOR NON MUSLIM :


ALWAYS LOVE & APPRECIATE YOUR PARENTS
TERIMA KASIH
SELAMAT SIANG

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